Automatic Transaxle GENERAL ‘SPECIFICATION SPECIAL TOOLS AUTOMATIC TRANSAXLE SYSTEM DESCRIPTION. MECHANICAL SYSTEM POWER TRAIN HYDRAULIC CONTROL SYSTEM ELECTRONIC CONTROL SYSTEM TROUBLESHOOTING SERVICE ADJUSTMENT PROCEDURE DTC TROUBLESHOOTING PRO Paseo 060s Po703 Por07 P0708 Port pori2 pori3 Ports Po720 Posi P0732 0733 pors4 P0736 ora oraz ora 0750 Po7ss ov6o pores owes 100 P1603 P1604 Are aT ars Ar? ara AT-13 AT-26 ATAT AT64 art ArT4 AL76 ATat ATS? art ATST AT-100 Ar-102 AT-108 AT-116 AT-123, AT-128 AT-133 ar-ta7 ar-142 Ar-148, AT-149 AT-155, AT-161 Ar-167 ar-t72 Arar? AT-183, AT-185, AT-188, (F4A42) AUTOMATIC TRANSAXLE REMOVAL A-190 INSTALLATION, AT-193 AUTOMATIC TRANSAXLE CONTROL SYSTEM ‘SHIFT LEVER REMOVAL. AT-194 INSPECTION. AT-195 INSTALLATION, AT-196 For the disassembly and reassembly procedures of the components, Please refer to Automatice lransaxle (F442) overhaul manual (Pub, No: |ATMS-EG25B)AT-2 GENERAL SPECIFICATION AUTOMATIC TRANSAXLE (F4A42) tem F4Aa2 Torque converter type 3-element, t-stage, 2-phase type Transaxle type 4-speed forward, 1-speed reverse Engine displacement 2.0 GSL 27 G8L 1s 2.842 = 2nd 1.592 = Gear ratio 3rd 1.000 = ath a = Reverse 2.480 = 2WO 4.626 4.042, Final gear ratio awd 4.407 ‘Shift pattern ‘Shift range Shift range valve PWM ; SEA(Duty control) Planetary gear 2EA(Output planetary/Overdrive planetary) lute SEA Brake 2A ‘owe: 1EA SERVICE SPECIFICATIONS ‘Standard value ‘Output shaft preload 0.01-0.09 mm (0.0004-0.0035 in) Brake reaction plate end play 0-0.16 mm (0-0.0068 in) Low and reverse brake end play 7.65-2..'Imm (0,065-0.083 in) ‘Seoond brake end play (0.78-4.25 mm (0.0311-0.0492 in) Underdrive sun gear end play 0.25-0.45 mm (0.0098-0.0177 in) Input shaft end play 0.70-4.20 mm (0.0276-0.0472 in) Differential case preload (0.045-0.105 mm (0.0018-0.0041 In) Underdrive clutch end play(wave disk) 1.25-1.45 mm (0.0492-0.057 in) Overdrive clutch return spring retainer end play 0-0.09 mm (0-0.0035 in) Overdrive clutch end play(wave disk) 41.6-1.8 mm (0.0630-0.0709 in) Reverse dlutch end play 4.51.7 mm (0.0580-0.0608 in) Backlash between cifferential side gear and pinion 0.025-0.180 mm (0.001-0.006 in)GENERAL AT 3 TIGHTENING TORQUE ITEM Nem kgfem Wet Wiring harness bracket 20 ~ 26 200-260 | 148~ 194 Control cable bracket batt 20 ~ 26 200~260 | 148~ 192 Eye bolt 27 33 270-330 | 199-243 (Oil cooler feed tube 10-12 100 ~120 74 ~ 89 © fiter 11-13 110 = 130 31-96 Input shaft speed sensor 10 ~ 12 100 ~ 720 74~ 89 Output shaft speed sensor 10-12 100 = 120 74-89 ‘Manual control lever 18-25 180-250 | 133-184 Transaxle range switch 10-12 00 ~ 720 74-89 ‘Speedometer gear 4-6 40 ~ 60 30> 44 Valve body cover 8-10 80 ~ 100 59-74 Valve bedy mounting bolt 10-12 100 ~ 720 74~ 89 (ll temperature sensor 10-12 100 ~ 120 74-89 ‘Manual control shaft detent S-7 50 ~70 37 ~ 52 Rear cover 20 ~ 26 200-260 | 148-192 Torque converter housing 42 ~ 54 420-540 | 31.0 ~ 39.8 (Oil pump 20 ~ 26 200-260 | 148-192 ‘Transfer drive gear 16 ~ 22 160-220 | 118-162 ‘Output shaft lock nut 16-18 760-780 | 118-133 ‘Output shaft bearing retainer 20 ~ 26 200~260 | 148~ 192 1 filer plug 29-34 290-340 | 21.4 ~ 25.1 ll drain plug 29 ~ 34 2a0~340 | 21.4 ~ 254 Transfer drive gear lock nut 180-210 | 1800-2100 | 132.8~ 154.9 Differential drive gear to subframe batts, 130-140 | 1300-1400 | 95.9 ~ 103.3 Valve body 10-12 100 ~ 720 74-89 ‘Solenoid valve support 5-7 50 ~70 37 ~ 62 Plate 5-7 50 70 37-52 Pressure cheok plug a= 10 80 ~ 400 59-74 Front roll stopper bracket to subframe bolts 40 ~ 55 400-550 | 295-406 Front roll stopper insulator bolt and nut 50 ~ 65 500-650 | 36.9 ~47.9 Front roll stopper bracket to transaxle bolts 60 ~ 80 600-800 | 443-590 Rear roll stopper bracket 40 ~ 55 400-550 | 295~ 406 Rear roll stopper insulator bolt and nut 50 ~ 65 500-650 | 36.9- 47.9 Rear roll stopper bracket to transaxle bolts 60 ~ 80 600-800 | 443-590 ‘Transaxle mounting sub bracket nut 60 ~ 80 600-800 | 44.9~59.0 Transaxle mounting bracket bolts 40 ~ 55 400-550 | 295-406 Transaxle mounting insulator bolt ao-710 | 900-1100 | 664-e14