PanduanPenomoranMC1,MP1,MW1,MV1,JI1,MM1dst

XXXXYZH9999 XXXX :Fasilitas PekerjaanpipelinedariPPPkeDW(PPDW),pipelinedariDWkeCW(CWDW) Pekerjaansesuailokasikerja"PPPatauCWatauDW" Pipeline Piping MekanikalVessel Struktur Sipil MekanikalRotating Instrumentasi Elektrikal 1 2 3 4 5 6 7 8

:Jenispekerjaan

:IdentifikasiHandover

Constructed/Commissioned / Demolision Temporary Reinstatement

C D T R

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:Sequentialnumber

Contoh C t h: SertifikathandoverdiPPPyangmengkoverpekerjaandiPPPdanDW SH1 PPDWC0001 PekerjaanpipelinePPPDW MC1 PPDW1C0001 MP1 PPDW1C0001/MP/+1 MW1 PPDW1C0001/MW/+1 PekerjaanpipadiPPP MC1 PPP2C0001 Note:jikaadabeberapaMP1/MW1,penambahannomoradalahditambah+2,+3dst. MP1 PPP2C0001/MP/+1 MW1 PPP2C0001/MW/+1 PekerjaanpipadiDW MC1 DW2C0001 MP1 DW2C0001/MP/+1 MW1 DW2C0001/MW/+1 PekerjaanStrukturdiPPP MC1 PPP4C0001 Note:jikaadabeberapaMS1/MW1,penambahannomoradalahditambah+2,+3dst. MS1 PPP4C0001/MS/+1 MW1 PPP4C0001/MW/+1 PekerjaanStrukturdiDW MC1 DW4C0001 Note:jikaadabeberapaMS1/MW1,penambahannomoradalahditambah+2,+3dst. MS1 DW4C0001/MS/+1 MW1 DW4C0001/MW/+1

PekerjaanmekanikalrotatingdiPPP MC1 PPP6C0001 JI1 PPP6C0001/JI/+1 MV1 PPP6C0001/MV/+1 PekerjaanInstrumentdiPPP MC1 PPP7C0001 CC1 PPP7C0001/CC/+1 PekerjaanInstrumentdiDW MC1 DW7C0001 CC1 DW7C0001/CC/+1 PekerjaanElektrikaldiPPP MC1 PPP8C0001 EE2 PPP8C0001/EE2/+1 EE4 PPP8C0001/ /EE4/ /+1 EE5 PPP8C0001/EE5/+1 EE6 PPP8C0001/EE6/+1 EE8 PPP8C0001/EE8/+1 EE12 PPP8C0001/EE12/+1

FUNCTIONAL CERTIFICATION FLOWCHART Project : _ _ _ _ _ _ _ _ _ _ _ _

CONSTRUCTION AND INSTALLATION ACTIVITIES

INSPECTION AND TESTING PRECOMISSIONING AND COMMISSIONING

(1)

OPERATION START - UP

Mechanical Pipeline

MW-1 MW-1

MP-1 JI-1

MC-1
(2)

Mechanical Piping

MP-1

MC-1

Mechanical Vessel

MV-1

JI-1

MC-1 MC-1

(3)

Structural

MW-1

MS-1

(4)

Civil

CW-1

MC-1

(5)

Mechanical Rotating

MM-1

JI-1

MC-1

(6)

Instrument

CC-1

MC-1

(7)

EE-2 EE-4 Electrical EE-5 EE-6 SH-1 EE-8 EE-12 Legend : Mechanical Pipeline / Piping / Vessel
MC -1 ; Mechanical Completion MP - 1: Pipeline Completion
(8)

MC-1
(1)(2)(3)(4)(5)(6)(7)(8)

Construction Power Down

MW -1 ; Welding Completion MV -1 ; Pre Operation Completion

Operation Power Up

Mechanical Rotating
MM -1 ; Mechanical Installation JI -1 ; Joint Integrity Certificate

Electrical Testing
EE -2 ; HV Cable Certificate EE -4 ; Circuit Breaker Test EE -5 ; Contactor Starter Test EE -6 ; Fuse Switch Test EE -12 ; General Test Certificate

Instrument Control Installation

CC -1 ; Control Completion Certificate SH -1 ; Certificate Handover

Noted : - All certificate of MP-1, MM-1, JI-1, CC-1, EE-2 etc, may use contractor certificate or reporting system - All personnal to be responsible for signed MC-1, SH-1 shall be from Contractors manager/authority, PHE-WMO inspectors, PHE-WMO commisioning Eng, PHE-WMO operation superintendent/authority

Definition : Mechanical Pipeline

MC -1 ; Mechanical Completion Certificates

Document Description :
MC-1 certificates issuence - Welding traceability record - NDE clearance - Field coating record - WPS & PQR and welder qualification - Migas Hydrotest completion - Pipetally completion & As-built - Pigging & gauging completion - Dewatering completion

MW -1 ; Welding Completion Summary Acceptance

MP -1 ; Pipeline Completion Acceptance

Mechanical Piping
MC -1 ; Mechanical Completion Certificates
MC-1 certificates issuence - Welding traceability record - NDE clearance - PWHT (if any) - WPS & PQR and welder qualification

MW -1 ; Welding Completion Summary Acceptance

MP -1 ; Piping Completion Acceptance

- Flushing completion - Hydrotest completion - Painting completion - Reinstate & Flange management - Line check completion & As-built - Drying & leak test

Mechanical Vessel
MC -1 ; Mechanical Completion Certificates
- Vend MDR - Migas certification - Flange management - Grounding & As-built - Internal Vessel clearance check - Start-up & 2 years spare - Alignment flange - Final closure and cleaning - Preservation ( by injection 2-3psi of Nitrogen)

MV -1 ; Pre-operation Inspection Acceptance

JI -1 ; Joint Integrity Acceptance Certificates

Mechanical Rotating
MC -1 ; Mechanical Completion Certificates
MC-1 certificates issuence - Shaft alignment - Flange aligment - Skid levelling - Vendor MDR - I&E interface connecting - Bearing Lube Oil Flushing - Start-up & 2 years spare parts - Instrument field calibration - Cables meggering - Loop check & As-built - SAT remaining package

MM -1 ; Machinery Installation Acceptance

JI -1 ; Joint Integrity Acceptance Certificates

Structural
MC -1 ; Mechanical Completion Certificates MW -1 ; Welding Completion Summary Acceptance
MC-1 certificates issuence - Welding traceability record - NDE clearance - WPS & PQR and welder qualification - Dimensional report & As-built - Painting report - Weighing report - Trial-fit (if any)

MS -1 ; Structural Completion Acceptance

Civil
MC -1 ; Mechanical Completion Certicicates CW -1 ; Reinforced Concrete Acceptance CW -2 ; Underground Drainage Acceptance CW -3 ; Earthwork Acceptance CW -5 ; Concrete Test Cube Acceptance
MC-1 certificates issuence - Core Drill or Hammer test report - Flooding test report - Soil test report - Compaction test report - As-built - Summary concrete strength test

Instrument
MC -1 ; Mechanical Completion Certificates
MC-1 certificates issuence - Cables meggering - Contol panel grounding - Instrument field calibration - Signal Simulation - Loop check & As-built - Tubing leak test - Function test - Preservation

CC -1 ; Control Completion Acceptance Certificates

Electrical
MC -1 ; Mechanical Completion EE -1 ; LV Cables Test Acceptance Certificates EE -2 ; HV Cables Test Acceptance Certificates EE -3 ; Switchboard & Bus Bar Acceptance Test EE-3 : (For 2.4 KV above) EE -4 ; Circuit Breaker Acceptance Test EE -5 ; Contactor Starter Acceptance Test EE -6 ; Fuse Switch Acceptance Test EE -7 ; Power Transformer Acceptance Test EE -8 ; Trace Heating Acceptance Test EE -9 ; Current Transformer Magnetising Curve Acceptance Test EE -10 ; Primary Injection Acceptance Test EE -11 ; Secondary Injection (General Relay) Acceptance Test EE -12 ; General Acceptance Test Certificates
MC-1 certificates issuence - FAT - Insulation resistance test - FAT High Potensial test - FAT - Insulation resistance test - Phase sequence Test - FAT High Potensial test - FAT - Mechanical Test Insulation resitance Test - FAT - Mechanical Test Insulation resitance Test - FAT - FAT SAT Insulation resistance test Phase Sequence Test - FAT - FAT - Polarity Test N/A for PHE WMO N/A for PHE WMO - SAT - As-built -