Technical specification guide

Motor load monitoring relay Revision 1.0 Content 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 General information / introduction Product features / product functions Conformance / standards Approvals / certificates / marks Technical data Mechanical requirements Quality requirements Documentation Start up and adjustment Accessories

1.0 General information/ Introduction 2.0 Product features/ product functions

This specification guide covers the general requirements for design, manufacturing and installation of low voltage measuring and monitoring relays for monitoring load states of motors. The device shall be designed for monitoring the load states of single and three-phase asynchronous motors. The measuring principle should be based on an evaluation of the phase shift () between the current and the voltage in a single phase. The threshold limits for cos max and cos min should be adjustable in the range of 0 to 1 via front-faced dials. Also a reaction delay time of 0.2 s to 2 s and a starting-up delay time of 0.3 s to 30 s should be possible to be set. If the threshold limit for cos max or cos min is reached by the measured cos , the output relays de-energize. The device should have an internal electrical isolation of the supply and the measuring circuits. The product should be provided with the following LED indications: - Threshold for load limit cos max exceeded (preferably red LED) - Threshold for load limit cos min below (preferably red LED) - Supply voltage (preferably green LED) The motor load monitor shall be ABB type CM-LWN or pre-approved equal.

3.0 Conformance/ standards

The motor load monitoring relay shall be designed, manufactured and tested in accordance with the latest editions of applicable IEC standards. Product standard: Electromagnetic compatibility: ESD HF radiation resistance Burst Surge HF line emission IEC 255-6, EN 60255-6 IEC 61000-4-2, EN 61000-4-2 IEC 61000-4-3, EN 61000-4-3 IEC 61000-4-4, EN 61000-4-4 IEC 1000-4-5, EN 61000-4-5 IEC 1000-4-6, EN 61000-4-6

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Technical specification guide

Motor load monitoring relay Revision 1.0
Isolation: Rated voltage Rated impulse withstand voltage Pollution category Overvoltage category 4.0 Approvals / Marks

IEC 60255-5, IEC 664-1 250 V, 400 V, 500 V

(depending on the version)

IEC 60255-5, IEC 664-1 4kV IEC 60255-5, IEC 664-1 III IEC 60255-5, IEC 664-1 III

The motor load monitoring relay shall be approved and/ or certified by the following organizations: - Underwriters Laboratories (UL, cULus) - German Loyd (GL) - GOST and shall have the following marks: - CE The motor load monitoring device shall be rated in accordance with the following specifications: Rated supply voltage: 24-240 V AC/ DC 110-130 V AC 220-240 V AC 380-440 V AC 480-500 V AC Rated frequency: 50-60 Hz Number of output contacts: 21 c/o Rated switching voltage (IEC 60947-1, IEC 664-1): 250 V AC Rated switching current (IEC 60947-5-1): AC12 (resistive) @ 230 V: 4A AC15 (inductive) @ 230 V: 3A DC12 (resistive) @ 24 V: 4A DC13 (inductive) @ 24 V: 2A Operating temperature range: -25 C +65 C Storage temperature range: -40 C +85 C

5.0 Technical data

6.0 Mechanical requirements

The motor load monitor should be realized in a 45 mm wide enclosure, possible to be mounted on DIN rail according to EN 50022. The connection terminals should be able to accept stranded wires in the size of 2 x 2.5 mm2 (2 x 14 AWG) with wire end ferrule. The enclosure should have a protection degree of IP50 and the terminals should have a protection degree of IP20. The mounting position of the device in a cabinet should not be limited. The product should have a mechanical resistance of 10 g, according to IEC 68-2-6. The vendor shall be certified in accordance to ISO 9001 (quality management system) and ISO 14001 (environmental certification). A complete environmental product declaration (EPD) shall be available upon request. The EPD shall describe the material used for the motor load monitoring relay, energy consumption, losses, etc.

7.0 Quality requirements

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The product shall be functionally tested prior to shipment to assure proper operation per specification. 8.0 Documentation The device shall be shipped with an operation and instruction sheet including functional diagrams, connection diagrams and set up information. Startup procedures shall be intuitive and simple enough so as not to require factory assistance or training. All adjustments shall be made from the front of the motor load monitor by using rotary switches with direct reading scales. Relative scales should not be used. As accessory a sealable transparent cover and a panel mounting adaptor shall be available.

9.0 Startup and adjustment

10.0 Accessories

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