SECTION-1 EXTRUSION

PART LAYER B (MAIN LINE) LAYER A (COEXTRUDER) LAYER A & B LAYER A PARAMETER THROUGHPUT THROUGHPUT MELT TEMPERATURE VISCOSITY DIE WIDTH VALUE 4200 Kg/Hr 820 Kg/Hr <= 290 C 0.64 dl/gm (+/- 0.02) 2.7 m FUNCTION SUPPLIES MELT B TO DIE SUPPLIES MELT FOR SUFACE LAYER TO DIE

COMPONENTS: Heating with Thermo oils (measuring head, melt pumps , filters etc) Heating with Electric Heater (Die & Connections of melt pipes) Layer A : melt pump , filter Layer B : Co-Extruder ,Screen Changer (A Kind of filter), Hydraulic Aggregate(Controls Screen Changer), Melt Pump & Filter Die Unit ABA layering

SECTION -2 CASTING
PART CHILL ROLL CHILL ROLL CHILL ROLL CHILL ROLL CHILL ROLL CHILL ROLL CHILL ROLL PARAMETER WIDTH DIAMETER MAX /MIN PRODUCTION MAX MECHANICAL SPEED MAX FILM WIDTH MAX /MIN FILM THICKNESS COOLING WATER TEMPERATURE VALUE 3.05 m 1.8 m 150 / 10 m/min 155 m/min 2.6 m 1000 / 100 um 20 / 12-16 C FUNCTION

COMPONENTS: Casting Roll (Chill Roll) [transforms melt to film through Quenching] Pinning System [Makes melt to stick to chill roll using thin electric wires] Take off Roll [ takes up film from chill roll to guide rollers] Guide roll [guides film between various sections which vary height wise] Web Cutter [crosswise cutting to MD at time of Stoppage]

Displacing & Lifting Devices [ Horizontally & Vertical movement of Chill roll] Die frame Thickness gauge Stand [thickness measurement] Pressure Rollers [Tension maintaining & are rubber coated] Film break detectors [ Ultrasonic detectors to detect film break placed at Thickness gauge stand]

SECTION- 3 MDO
PART PARAMETER PRODUCTION SPEED SLOW ROLLS PRODUCTION SPEED FAST ROLLS MECHANICAL SPEED SLOW ROLLS MECHANICAL SPEED FAST ROLLS THREADING SPEED STRECHING RATIO STRECHING RATIO FILM WIDTH THICKNESS FILM WIDTH THICKNESS TEMP TEMP TEMP VALUE 5-150 m/min 40 525 m/min 155 m/min 550 m/min 30 m/min 1:1 TO 1:4 1:1 TO 1:4 2.55 m 100-1000 um 2.4 m 36-300 um Max 125 C 20-25 C 20 C FUNCTION

FIRST STRECHING GAP SECOND STRECHING GAP INLET EXIT PRE HEATING STRECHING COOLING

Components: 15 preheating + 3 Stretching + 2 Transport +6 Stretching + 4 cooling & crystallizing Rollers Heating & cooling with Water Also has 2 Dancer rollers(ensure tension at inlet & exit), 8 Nip rolls [handling at the time of Stretching] & Threading Device[to transfer film through various rollers at time of startup] Uses 2 IR heaters at Stretching gaps

SECTION-4 TDO
PART INLET OVEN PARAMETER STECHING RATIO WIDTH WIDTH VALUE 1:3 1:4.5 1.8 -2.8 m Up to 9.45 m FUNCTION

EXIT EXIT

PREHEATING STRECHING CRYSTALISING ALTERNATING COOLING Components:

WIDTH FILM THICKNESS PRODUCTION SPEED MAX CHAIN SPEED TEMP TEMP TEMP TEMP TEMP

7.9 8.9 m 9-75 um 525 m/min 550 m/min 80-120 C 80-120 C 150 -245 C 80 -180 C 40 C

Chain & its various components Air Exchange System [Pent house & air exhchange sytems which are responsible of Hot air circulation ] Husk Heaters [heat thermo oils which further transfer heat to Air passed through filters through Heat Exchangers Clip cooling system Shutters [To prevent Direct contact to ambient or to a neutral zone] Spindles [width adjustment] Film Break detectors Threading Device

SECTION-5 TAKE UP & TRANSFER

PART PARAMETER PRODUCTION SPEED MECHANICAL SPEED FILM WIDTH MAX/MIN WIDTH TEMPERATURE TEMPERATURE VOLTAGE/mm VALUE 525 m/min 550 m/min 8.9 / 7.9 m 9m 10/14 C 32/35 C 22 Kv/ mm FUNCTION

ROLLER COOLANT WATER ROLLER CORONA TREATMENT

INCREASES SURFACE ENERGY,ANTI-SKID PROPERTY

Components: Measuring Rollers [ ensures film tension for winding] Cooling Rolls [crystallizing for relaxing film] Corona Rollers[ corona treatment] Pressure Rolls Antistatic bars [removes leftover charge]

Thickness measuring stand Edge trim cutter [cuts the edges from TDO clips] Threading Device