GE Consumer & Industrial Power Protection

New

ASTAT XT

Digital soft starters for 3ph standard induction motors

GE imagination at work

ASTAT XT
ASTAT XT

D Digital soft starters for 3ph standard induction motors in

G new ASTAT XT solid state soft starter features microprocessor control GEs digital technology. Setup and adjustment is performed through a six-buttom d keypad and parameters or messages are displayed out trough a friendly ke LCD multilanguage interface with two rows, sixteen alphanumeric characters LC each. The design includes isolated I/O and high level of protection in their ea circuits to minimize the disturbance effects while working in the hardest ci industrial environment. in ASTAT XT Soft Starter offers reliable performance and smooth acceleration A for a variety of standard AC motors up to 1400A and up to 690V, reducing fo mechanical shock to the driving system, resulting in extended component m and motor life. a ASTAT XT offers many traditional features such a motor overload function, A adjustable ramps, current limit, kick start, but also other high end features like Inside-Delta operation, Torque Control, Pump control and a reliable motor and unit set of protections.

Digital Soft Starters

Approvals / Marking

Key Features
For units up to 820A. U type Ratings up to 1400Amps and up to 690VAC Friendly multilanguage interface with two rows, sixteen characters each Built-in with three extra power terminals for external bypass In-Line or Inside-Delta operation modes Torque control and pump control advanced features Motor protection according IEC 10, 20 and NEMA 10, 20, 30, even if ASTAT XT is in By-pass Built in communications RS485 port, and ModBus protocol as standard ProbusDP and DeviceNet optional interfaces for communications

Control panel

ASTAT XT
IEC ratings. Recommended motor and type unit ratings
Light Duty NORMAL DUTY (IEC Class 10) HEAVY DUTY (IEC Class 20)

Max Current Rated 400V- 480VRated 400V- 480VRating Current 230V 415V 500V 690V Current 230V 415V 500V 690V Mains voltage 230-500VAC A 8 17 34 54 65 72 104 130 156 170 248 361 390 480 480 610 610 820 820 1180 1375 1750 8 17 34 54 65 72 104 130 156 170 248 361 390 480 610 820 1180 1375 1750 A 8 17 31 44 58 72 85 105 145 170 210 310 390 460 460 580 580 650 820 950 1100 1400 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 kW 1,5 4 7,5 11 15 22 22 30 45 55 55 90 110 132 132 160 160 200 250 315 355 400 kW 3 7,5 15 22 30 37 45 55 75 90 110 160 200 250 250 315 315 355 400 560 630 800 kW 4 7,5 18,5 30 37 45 55 55 90 110 132 200 250 315 315 400 400 400 560 630 800 1000 kW 5,5 15 22 37 55 55 75 90 132 160 200 250 355 400 560 630 900 1000 A 8 12 31 44 55 66 80 99 130 134 203 310 344 432 432 488 552 552 690 950 1076 1400 8 12 31 44 55 66 80 99 130 134 203 310 344 432 488 552 950 1076 1400 kW 1,5 3 7,5 11 15 18,5 22 30 37 37 55 75 110 132 132 160 160 160 200 315 355 400 kW 3 5,5 15 22 30 37 45 55 55 75 110 160 160 250 250 250 315 315 400 560 630 800 kW 4 5,5 18,5 30 37 45 55 55 90 90 132 200 250 315 315 355 400 400 500 630 800 1000 kW 5,5 7,5 22 37 45 55 75 90 90 132 200 250 315 400 400 560 900 1000 -

Cat. No. QT10008U21MS QT10017U21MS QT10031U21MS QT10044U21MS QT10058U21MS QT10072U21MS QT10085U21MS QT10105U21MS QT10145U21MS QT10170U21MS QT10210N21MS QT10310N21MS QT10390N21MS QT10460N21MS QT10460U21MS QT10580N21MS QT10580U21MS QT10650N21MS QT10820U21MS QT10950N21MS QT11100N21MS QT11400N21MS QT30008N21MS QT30017N21MS QT30031N21MS QT30044N21MS QT30058N21MS QT30072N21MS QT30085N21MS QT30105N21MS QT30145N21MS QT30170N21MS QT30210N21MS QT30310N21MS QT30390N21MS QT30460N21MS QT30580N21MS QT30650N21MS QT30950N21MS QT31100N21MS QT31400N21MS

Ref. No. 169075 169076 169077 169078 169079 169080 169081 169082 169083 169084 169091 169092 169093 169094 169088 169095 169089 169096 169090 169097 169098 169099 169119 169120 169121 169122 169123 169124 169125 169126 169127 169128 169129 169130 169131 169132 169133 169134 169135 169136 169137

Digital Soft Starters

Mains voltage 690VAC

Remark Motor kW ratings given in above table are for IEC, standard AC four poles motors. Always check that motor rated current is less than the specied rated current of the starter, for the specic application (Normal Duty or Heavy Duty)

QT10008U21MS ASTAT XT 8A-72A

QT10105U21MS ASTAT XT 105A-170A

QT10460N21MS ASTAT XT 460A-650A

QT10210N21MS ASTAT XT 210A-390A

ASTAT XT
NEMA ratings. Recommended unit type and motor ratings
LIGHT DUTY Nema 10 Current Rating 230V Mains voltage 230-500VAC A 8 17 34 54 65 72 104 130 156 170 262 387 414 480 610 820 8 17 34 54 65 72 104 130 156 170 262 387 414 480 610 820 HP 2 5 10 20 20 25 40 50 60 60 100 150 150 200 250 NORMAL DUTY Nema 20 Current 575V Rating 230V HP 5 15 30 50 60 60 100 125 150 150 250 400 400 500 A 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 820 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 820 HP 2 5 10 15 20 25 30 40 50 60 75 100 150 150 200 250 HEAVY DUTY Nema 30 Current 575V Rating 230V HP 5 15 25 40 50 60 75 100 150 150 200 300 400 400 400 500 A 8 12 31 44 55 66 80 99 130 134 203 310 361 432 552 690 8 12 31 44 55 66 80 99 130 134 203 310 361 432 552 690 HP 2 3 10 15 20 20 30 40 50 50 75 100 150 150 200 250 -

460V HP 5 10 25 40 50 50 75 100 125 125 200 300 350 400 500 5 10 25 40 50 50 75 100 125 125 200 300 350 400 500 -

460V HP 5 10 20 30 40 50 60 75 100 125 150 250 300 350 400 500 5 10 20 30 40 50 60 75 100 125 150 250 300 350 400 500

460V HP 5 7,5 20 30 40 50 60 75 100 100 150 250 300 350 400 500 5 7,5 20 30 40 50 60 75 100 100 150 250 300 350 400 500

575V HP 5 10 25 40 50 60 75 100 125 125 200 300 300 400 500 -

Cat. No. QT10008U21MS QT10017U21MS QT10031U21MS QT10044U21MS QT10058U21MS QT10072U21MS QT10085U21MS QT10105U21MS QT10145U21MS QT10170U21MS QT10210U21MS QT10310U21MS QT10390U21MS QT10460U21MS QT10580U21MS QT10820U21MS QT20008U21MS QT20017U21MS QT20031U21MS QT20044U21MS QT20058U21MS QT20072U21MS QT20085U21MS QT20105U21MS QT20145U21MS QT20170U21MS QT20210U21MS QT20310U21MS QT20390U21MS QT20460U21MS QT20580U21MS QT20820U21MS

Ref. No. 169075 169076 169077 169078 169079 169080 169081 169082 169083 169084 169085 169086 169087 169088 169089 169090 169100 169101 169102 169103 169104 169105 169106 169107 169108 169109 169110 169111 169112 169113 169114 169115

Order codes

Mains voltage 460-600VAC

Remark Motor HP ratings given in above table are for NEMA, standard AC four poles motors. Always check that motor rated current is less than the specied rated current of the starter, for the specic application (Light duty, Normal duty or Heavy duty)

ASTAT XT
Unit conguration

QT
Astat XT range Main voltage 230-500V 460-600V 690V 1 2 3

0008

Digital Soft Starters

Current ratings UL Certification(1) Control voltage(2) UL non-UL 110VAC 230VAC U N 1 2

Future options

Digital inputs, voltage(3)

90-230VAC 1 24VDC 2 Standard Profibus DeviceNet M P D

Communications

(1) - ASTAT XT up to 600V, and up to 170A (Cat Numbers up to QT10170_ or up to QT20170) are always cUL certied. Option N not available - Units QT2, from QT20008_, up to QT20820_ are always cUL certied. Option N not available. - Units QT1, or QT2 from QTx0950_ up to QTx1400 are not UL certied. Option U not available. - Units QT3__, rated to 690V, are not UL certied. Option U not available (2) ASTAT XT standard Control Voltage conguration is option 2, Voltage 230VAC, +10%, -15% (3) ASTAT XT standard conguration for Inputs is option 1, Voltage 90-230VAC, +10%, -15%

ASTAT XT
Technical Data
Ratings
Main voltage Starter current rating Motor current rating Control voltage Frequency range 3Ph AC supply for 3Ph AC motors 3 phases Induction motors 1ph AC supply 50/60Hz systems 230 to 500VAC +10%, -15% for QT1xxx units 460 to 600VAC +10%, -15% for QT2xxx units 690VAC +10%, -15% for QT3xxx units From 8A up to 1400A. Motor rated current from 50% to 100% of starter current 230VAC, +10, -15%, 50/60Hz, or 110VAC, +10, -15%, 50/60Hz (optional) Wide from 45Hz to 65Hz. Auto-tracking frequency range

Control specications
Control system Operation mode Run operation Operator interface Digital control with microcontroller. Starting ramp, with progressive increase in voltage and current limitation In-Line (three wires) or Inside-Delta (six wires) of the motor Soft Start and Soft stop by multiple choices, including torque control both at start or Stop phases By LCD display, keypad and Indication LEDs Display: LCD with two rows, 16 characters each Type: Multilanguage, dip-switch selectable for English, Italian, Spanish and German Keys: Six keys, Mode, reset, Set, Select and Up / Down LEDs: ON, Start, Run, Soft Stop, Stop, Save / Slow Speed, Dual Set / Reverse and Fault 10-50% Un. Up to 80% with expanded settings function 100-400% In. Can be extended up to 500%, by using extended settings 1-30 sec. Can be extended up to 90sec, by using extended settings 1-30 sec. Can be extended up to 90sec, by using extended settings 100-400% of motor rated current. Can be extended up to 500% by using extended settings By external contactor while motor is full protected by ASTAT XT. Motor Current, Line Voltage, motor thermistor resistance, Test & Maintenance and Statistics

Technical Data

Initial voltage Starting current Acceleration ramp time Deceleration ramp time Current limitation Bypass Monitoring

Environmental conditions
Operating temperature Storage temperature Maximum altitude Humidity Protection degree Pollution degree -10 up to 50C, with current derating by 2,5% per C, from 40C -20C up to 70C Up to 1000 mts. Ask your dealed for installation at higher altitude 95% at 50C or 98% at 45C IP20 for units up to 72A, IP00 for units from 85A up to 1400A Class 3

Standards
Global standards EMC emissions Immunity Safety CE for the full trange. UL, cUL for specied units up to 820A EN 61000-6-4 CISPR 11 Class A EN 61000-6-2 ESD 8KV air, IEC 801-2; Electric RF eld 10 V/m, 20-1000Mhz, IEC 801-3 Fast transients 2KV, IEC 801-4 EN 600947-1 Related to safety requirements. UL508C

ASTAT XT
Functions
Available standard functions
Soft start and soft stop ASTAT XT is provided with a soft start and soft stop features, including ve independent acceleration and decelertaion curve models. The factory default curve is used for general purpose, other three are used for pump control and the last one for torque control. Specic function for pump control, that avoids overpressure in the system at the end of acceleration phase and suppresses the hammering at stopping phase. Provides a smoth time controlled torque ramp acelleration and deceleration, with linear deceleration of the torque resulting in a close to linear speed deceleration, thus eliminating stall conditions ASTAT XT allows either traditional Line operation or Inside Delta operation. When the ASTAT XT is installed to operate Inside Delta, the individual phases of the starter are connected in series with the individual motor windings (six wiring connections like the Start-Delta starters), thus reducing the current x1,73, and allowing the use of a much smaller starter (x1,5 less than motor rated current). ASTAT XT allows bypass operation using an external contactor, controlled ON/OFF by starter function EOR (End Of Ramp). The starter is provided with three dedicated power terminals to facilitate wirings to the bypass contactor. ASTAT XT protections to motor are enabled, even in bypass. This function allows to start high friction loadsthat require high starting torque for a short period of time. When this function is enabled, a pulse of 80% Un during an adjustable time from 0 to 1sec is given to the motor. After this pulse the output voltage is ramping down to Starting Voltage setting, before ramping up again to full voltage. Detects end of acceleration and outputs a signal by an dry relay contact. This signal can be delayed by an adjustable timer from 0-120 sec. Allows to control the number of startings into a period of time, then protecting both motor and ASTAT. By this function, ASTAT XT is able to control a secondary motor Dual setting of Starting Voltage, Starting Current, Current Limit , Ramp Up, Ramp Down and Motor current parameters can be selected by using one of the programmable ASTAT XTs inputs Activated when the motor has a light load for extended periods of time, then reducing the output voltage level and decreasing the reactive current and motor copper/Iron losses. This function can be enabled or disabled by dedicated parameters in ASTAT XT. Function that allows the motor to run at 1/6 constant rated speed, for a short period of time of maximum 30sec. This function supports forward and reverse operation. This function allows the ASTAT XT automatic recover after a fault caused by Undervoltage, Undercurrent or Phase lost. Auto-Reset can be programed up to maximum 10 attempts. Allows thre method of control for the ASTATs built-in cooling fans. - Continuous Operation - Controlled by an external Input - Automatically OFF controlled, after ve minutes ASTAT XT is stopped This is a specic function useful when the Starter is powered from a diesel generator rather than from commercial power supply. The function is enabled by an internal Dip Switch, and helps to minimize the negative effects caused by the generators voltage uctuations during starting. This function is enabled by means of starters internal dipswitch, then locking the keypad. This is usefull to prevent undesired parameter modications. ASTAT XT includes a ModBus RTU communications protocol. Communications are carried out through a half duplex RS485 port, with maximum baudrate of 9600, supporting up to 247 stations. ASTAT XT records useful data for maintenance and start up - Last 10 trip events - Statistical data like number of starts, number of trip events and elapsed RUN time. - Last trip data information of Motor current, Starting current and acceleration time.

Pump control Torque control In line / Inside delta

Digital Soft Starters

Bypass

Kick start

End of ramp Lock-Out Dual settings

Energy saving

Slow speed Auto reset Cooling fan control

Generator supply

Keypad lock Built-in communications Statistic data

Motor and starter protection

Overload Motor thermistor Too many starts Long start time O/C JAM fault Trips the ASTAT-XT when current exceeds the Overload Trip level according IEC Class 10, 20 or NEMA 10, 20, 30 Trips when motor thermistor resinstance decreases below trip level set ASTAT XT allows both PTC or NTC sensors, with adjustable trip level Trips if the number of starts, during Duty Cycle Time exceeds the preset number Trips if output voltage does not reach rated voltage at the preset Max. Start time Trips under the following conditions: - Instantaneously when current exceeds 8,5 x ASTAT-XT Current - During starting when current exceeds 8,5 x Motor Current - During running when current exceeds 200-850% of Motor Current O/C JAM has a programmable triping delay of 0-5 seconds Trips when line current drops below the preset level for the preset time. Trips when line voltage drops below the preset level for the preset time. Trips when line voltage increases above a preset level for a preset time Trips if 1 or 2 phases are lost Trips if frequency is not in the range of 40-66.6Hz Trips if line phase sequence is wrong Trips when operating at slow speed for extended periods Trips the ASTAT-XT when one or more motor phases is not properly connected to ASTAT-XTs load terminals or if there is an internal disconnection in the motor winding Trips and prevents starting if any SCR is short-circuited or when motor windings are shorted Heat-sink over-temperature. Trips the ASTAT-XT when the heat-sink temperature rises above 85C Trips the ASTAT-XT when a N.O. contact between terminals 19-21 closes for over two seconds Parameters not transferred from RAM to EEPROM or vice versa Trips when the ASTAT-XT is connected Inside Delta and Wrong connection or overcurrent is detected

Undercurrent Undervoltage Overvoltage Phase loss Frequency loss Phase sequence Slow speed time Wrong connection Shorted SCR Over temperature External fault Wrong parameters OC or wrong CON

ASTAT XT
Overload protections - Thermal characteristics
The ASTAT XT allows motor protection according IEC Class 10 or Class 20 and NEMA 10, 20 or 30, user free selectable by ASTAT internal dedicated parameter.

IEC Class 10
Sec. 10000

IEC Class 20
Sec. 10000

Overload protections

1000

1000

100 COLD 10 HOT 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In

100 COLD 10 HOT 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In

NEMA 10 Light duty

Sec. 10000

NEMA 20
Sec. 10000

1000

1000

100 COLD 10

100 COLD 10 HOT 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In

HOT 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In

NEMA 30
Sec. 10000

Maximum number starting /hour

Ramp time 10s Starting current I/In (1) 2 3 4 24 16 12 20s 12 8 6 30s 8 5 4

1000

100

COLD

(1) In= rated current of ASTAT XT in the specied class IEC/Nema

10 HOT 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In

ASTAT XT
I/O Wiring, Basic scheme

Digital Soft Starters

1L1 Main Supply A 3L2 B 5L3 C

CT1 CT2

2T1 4T2

M 3ph

6T3

L Control Supply F N Stop 4 Soft Stop 5 Start 6 E.Save/Slow Speed/Reset 7 D.Adj./Reversing/Reset 8 Common 9 External Fault Input 19

10 11 12 13 14 15 16 17 18 SG DRS485 Port EOR (End Of Ramp) Relay Fault Relay Inmediate RUN

Neutral 21 Ground T1 28 Thermistor Input T2 29 Ground 30 Grd

D+

31 (-) 32 (+) Analog output

VCL Dr CH Profibus Comm (Option) V+

Power Supply Signal CAN-H Drain Signal CAN-L Power Supply

DeviceNet (Option)

ASTAT XT
I/O terminal board specications
Power I/O terminals
Terminals 1L1, 3L2, 5L3 Mains Input Function Description 3ph Input voltage according Astat XT Main Voltage Option rating (Option 1, QT1_) 230-500VAC, +10%/-15% 50/60Hz (Option 2, QT2_) 460-600VAC, +10%/-15% 50/60Hz (Option 3, QT3_) 690VAC, +10%/-15% 50/60Hz Power Output terminals to 3ph AC motor Bypass terminals for external by-pass contactor ASTAT XT, ground connection

I/O terminal board specications

2T1, 4T2, 6T3 A, B, C G

Output to motor By-pass Ground

Control power supply

L, N F Control. Supply Fan control a110VAC or 220VAC, according ASTAT XT Control Voltage rating Cooling fan external control, together with jumper J1 Control Voltage & Fan consumption VA: QTx0008 to QTx0031: No fan. Total consumption: 150VA QTx0044 to QTx0072: Fan 35 VA. Total consumption 185VA QTx0085 to QTx0170: Fan 60 VA. Total consumption 210VA QTx0210 to QTx0390: Fans 105VA. Total consumption 255VA QTx0390 to QTx 1400A : Fans 150VA.Total consumption 300VA

Digital inputs
4 5 6 7 8 9 Stop Soft Stop Start Progammable Inputs Progammable Inputs Common Dedicated input to Stop Dedicated input to Soft Stop Dedicated input to Start Programmable to functions Energy Saving, Slow Speed and Reset Programmable to functions Dual Set, Reverse and Reset Common terminal for digital inputs from 4, 5, 6, 7 and 8 Operating Voltage of digital inputs from 4 to 9 Digital Input hardware is operated according either of below ordered voltage ratings (Option 1, standard) From 90 to 230VAC +10%, 50/60Hz (Option 2, Optional) 24VDC +10%/ -15%

Other inputs
19, 21 21 28, 29 External fault Neutral Motor thermistor Requires a free voltage relay contact, to detect external fault This terminal may be connected to Mains Neutral when available PTC or NTC programable input for motor thermistor protection The input can be enabled or disabled, and programmed at desired trip level resistance

Digital outputs
10, 11, 12 13, 14, 15 16, 17, 18 RUN FAULT EOR Run Relay with NO & NC dry contact. Programmable ON delay Fault to ON or Fault to OFF programmable function End Of Ramp relay. Programmable ON delay Relay Outputs Ratings Max rating: 8A, 250VAC, 2000VA max

Analogue output
31, 32 30 Current output Ground Range 0 to 2xIn. Programmable 0-10VDC, 0-20mA or 4-20mA. Ground terminal for Analog Output

Communications
D+, D-, SG D-9 connector V+, CL, Dr, CH, VRS485 terminals Probus port DeviceNet terminals RS485 Communication port, half duplex for ModBus protocol Baudrate 1200, 2400, 4800, 9600 BPS Optional Probus Communications port Optional Devicenet Communications port

ASTAT XT
Application wiring diagrams
Basic diagram without line contactor(1)
L1 L2 L3 Q1 1 2 3 4 5 6 1 3 2 4 T1 1 Q3 2

With Soft Start and coast to Stop by Permanent Command Control

Digital Soft Starters

Q2 0 STOP I START

F1

1L1

3L2

5L3

STOP 4

SOFT STOP 5

2T1

4T2

6T3

GND

START 6

A1

EOR R

FAULT R

RUN R

18 17 16

15 14 13

12 11 10

U1 V1 W1 M 3 ~

Basic diagram without line contactor(1)

L1 L2 L3 Q1 1 2 3 4 5 6 1 3 Q2 0 STOP I START 2 4 T1 1 Q3 2

With Soft Start and Soft Stop by Permanent Command Control

F1

5L3

1L1

3L2

2T1

4T2

6T3

GND

SOFT STOP 5

START 6

STOP 4

A1

EOR R

FAULT R

RUN R

18 17 16

15 14 13

12 11 10

U1 V1 W1 M 3~

(1) Schemes are given for information purposes. Add additional emergency safety stop, if it is required for your application. Remarks 1. Check coordination tables for proper selection of Breaker and Line contactor. 2. Control Voltage and Control Input voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control input Voltage. 3. Semiconductor Fuses F are only required for Type 2 coordination. Please check coordination tables 4. In spite of ASTAT XT can operate without line contactor, the use of a line contactor will increase the operation safety. Anyway provide a way to switch off the Breaker in case of an emergency.

10

ASTAT XT
Application wiring diagrams
Basic diagram without line contactor(1)
L1 L2 L3 Q1 1 2 3 4 5 6 1 3 Q2 2 4 T1 1 Q3 2

With Soft Start and Soft Stop by push-buttons control

STOP F1 START

Wiring diagrams

1L1

STOP 4

SOFT STOP 5

3L2

5L3

2T1

4T2

6T3

GND

START 6

A1

EOR R

FAULT R

RUN R

18 17 16

15 14 13

12 11 10

U1 V1 W1 M 3~

Basic diagram with line contactor(1)

L1 L2 L3 Q1 1 2 3 4 5 6 1 3 1 KM1 .8 2 3 4 5 6 Q2 K1 21 24 2 4 T1 1 Q3 2 13 Q1 .3 14 STOP START A1 FAULT RELAY KM1 K1 13 15 A1 A2 11 14 A1 10 RUN RELAY 12 A1 A2 13 14 K1 31 34

With Soft Start and coast to Stop by push-buttons control

F1

K1

KM1

1L1

3L2

5L3

SOFT STOP 5

2T1

4T2

6T3

GND

START 6

STOP 4

A1

EOR R

FAULT R

RUN R

18 17 16

15 14 13

12 11 10

U1 V1 W1 M 3 ~

(1) Schemes are given for information purposes. Add additional emergency safety stop, if it is required for your application. Remarks 1. Check coordination tables for proper selection of Breaker and Line contactor. 2. Control Voltage and Control Input voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control input Voltage. 3. Semiconductor Fuses F are only required for Type 2 coordination. Please check coordination tables 4. In spite of ASTAT XT can operate without line contactor, the use of a line contactor will increase the operation safety. Anyway provide a way to switch off the Breaker in case of an emergency.

11

ASTAT XT
Application wiring diagrams
Basic diagram with line contactor(1)
L1 L2 L3 Q1 1 2 3 4 5 6 1 3 2 4 T1 1 Q3 2 13 Q1 .3 14 STOP K1 21 24 START A1 FAULT RELAY 13 15 A1 A2 K1 KM1 11 14 A1 RUN RELAY 10 12 A1 A2 13 14 K1 31 34

With Soft Start and Soft Stop by push-buttons control

Digital Soft Starters

KM1

1 .8 2

3 4

5 6

Q2

F1

K1

KM1

3L2

2T1

4T2

6T3

GND

SOFT STOP 5

START 6

1L1

5L3

STOP 4

A1

EOR R

FAULT R

RUN R

18 17 16

15 14 13

12 11 10

U1 V1 W1 M 3 ~

Basic diagram with line and bypass contactors(1)

L1 L2 L3 Q1 1 2 3 4 5 6 1 3 1 2 3 4 5 6 Q2 K1 21 24 2 4 T1 1 Q3 2 Q1 STOP START A1 FAULT RELAY K1 11 14 A1 RUN RELAY KM1 10 12 A1 A2 A1 EOA RELAY KM2 16 18 A1 A2 13 14 KM1 K1 13 15 A1 A2 13 14 K1 31 34

With Soft Start and Soft Stop by push-buttons control

KM1

F1

SOFT STOP 5

2T1

4T2

6T3

GND

START 6

STOP 4

1 KM2 BPC 2

1L1

5L3

3L2

A1

EOR R

FAULT R

RUN R

18 17 16

15 14 13

12 11 10

U1 V1 W1 M 3~

(1) Above schemes are given for information purposes. Add additional emergency safety stop, if it is required for your application. Remarks 1. Check coordination tables for proper selection of Breaker and Line contactor. 2. Control Voltage and Control Input voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control input Voltage. 3. Semiconductor Fuses F are only required for Type 2 coordination. Please check coordination tables

12

ASTAT XT
Application wiring diagrams
Basic diagram in Inside Delta conguration with line and bypass contactors(1)
L1 L2 L3 Q1 1 2 3 4 5 6 1 3 1 2 3 4 5 6 Q2 K1 21 24 2 4 T1 1 Q3 2 Q1 13 14 KM1 K1 11 14 A1 RUN RELAY 10 12 A1 A2 A1 A2 A1 EOA RELAY 16 18 A1 A2 13 14 K1 31 34

With Soft Start and Soft Stop by push-buttons control

STOP START A1 13 FAULT RELAY 15 A1 A2

KM1

Wiring diagrams

F1

K1

KM1

KM3

KM2

1L1

5L3

SOFT STOP 5

2T1

4T2

6T3

GND

START 6

STOP 4

3L2

KM3

1 KM2 BPC 2

A1

EOR R

FAULT R

RUN R

18 17 16

15 14 13

12 11 10

U1 V1 W1 PE U2 V2 W2

(1) Above schemes are given for information purposes. Add additional emergency safety stop, if it is required for your application. Remarks 1. Check coordination tables for proper selection of Breaker and Line contactor. 2. Control Voltage and Control Input voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control input Voltage. 3. Semiconductor Fuses F are only required for Type 2 coordination. Please check coordination tables 4. Wrong connection of the motor, or the ASTAT-XT when it is Inside-delta connected may seriously damage the motor or the ASTAT-XT. Please check additional details given in the ASTAT XTs instruction manual.

13

ASTAT XT
Coordination Type 1
Combination with aM fuses - 415V
ASTAT-XT type Rating (A) Main Voltage Up to 415VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 Cat. No. QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ aM fuses Rating (A) 16 20 35 50 80 100 125 160 200 200 250 400 500 630 800 1000 2x630 2x800 2x800 Contactor Type CL/CK series CL00 CL02 CL04 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK09B CK95B CK10C CK11C CK12B CK13B Short-circuit current Iq (kA) 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80

Digital Soft Starters

Combination with Record Plus MCCBS - 415V

ASTAT-XT type Rating (A) Main Voltage Up to 415VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 Cat. No. QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ Circuit Breaker Record Plus FD63 FD63 FD63 FD160 FD160 FD160 FE160 FE160 FE160 FE250 FE250 FG400 FG400 FG630 FG630 FK1250 FK1250 FK1250 FK1600 Rating (A) 16 40 50 63 80 80 125 160 160 160 160 400 400 630 630 1000 1000 1250 1600 Contactor Type CL/CK series CL45 CL06 CL06 CL06 CL07 CL08 CL10 CL10 CK85B CK08 CK85 CK10C CK12B CK12B CK13B CK13B Short-circuit current Iq (kA) 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 50 50 50 50

Combination with aM fuses - 500V

ASTAT-XT type Rating (A) Main Voltage 500 VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650/820 950 1100 1400 QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ Cat. No. QT20008_ QT20017_ QT20031_ QT20044_ QT20058_ QT20072_ QT20085_ QT20105_ QT20145_ QT20170_ QT20210_ QT20310_ QT20390_ QT20460_ QT20580_ QT20820_ QT20950_ QT21100_ QT21400_ aM fuses Rating (A) 16 20 35 50 80 100 125 160 200 200 250 400 500 630 800 1000 2x630 2x800 2x800 Contactor Type CL/CK series CL00 CL02 CL04 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK09B CK95B CK10C CK11C CK12B CK13B Short-circuit current Iq (kA) 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80

14

ASTAT XT
Coordination Type 2
Combination with semiconductor fuses - 415V
ASTAT-XT type Rating (A) Main Voltage Up to 415VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 Cat. No. QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ Semiconductor fuses(1) Bussmann type 170M3808D 170M3810D 170M3813D 170M3814D 170M3814D 170M3815D 170M3816D 170M3817D 170M3817D 170M3819D 170M4864D 170M4864D 170M5814D 170M5820D 170M5816D 2x170M5814D 2x170M5816D 2x170M6892D 2x170M8555D Contactor Type CL/CK series CL25 CL25 CL04 CL45 CL07 CL08 CL09 CL10 CK75C CK08C CK09B CK95B CK10C CK11C CK12B CK13B Short-circuit current Iq (kA) 80 80 80 80 80 80 80 80 80 80 80 80 80 80 50 80 80 80 80

Coordination tables

Combination with semiconductor fuses - 500V

ASTAT-XT type Rating (A) Main Voltage 500 VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650/820 950 1100 1400 QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ Cat. No. QT20008_ QT20017_ QT20031_ QT20044_ QT20058_ QT20072_ QT20085_ QT20105_ QT20145_ QT20170_ QT20210_ QT20310_ QT20390_ QT20460_ QT20580_ QT20820_ QT20950_ QT21100_ QT21400_ Semiconductor fuses(1) Bussmann type 170M3808D 170M3810D 170M3813D 170M3814D 170M3814D 170M3815D 170M3816D 170M3817D 170M3817D 170M3819D 170M4864D 170M4864D 170M5814D 170M5820D 170M5816D 2x170M5814D 2x170M5816D 2x170M6892D 2x170M8555D Contactor Type CL/CK series CL25 CL25 CL04 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK09B CK10C CK10C CK11C CK12B CK13B Short-circuit current Iq (kA) 80 80 80 80 80 80 80 80 80 80 80 80 80 80 50 80 80 80 80

Combination with semiconductor fuses - 690V

ASTAT-XT type Rating (A) Main Voltage 690 VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 Cat. No. QT30008_ QT30017_ QT30031_ QT30044_ QT30058_ QT30072_ QT30085_ QT30105_ QT30145_ QT30170_ QT30210_ QT30310_ QT30390_ QT30460_ QT30580_ QT30650_ QT30950_ QT31100_ QT31400_ Semiconductor fuses(1) Bussmann type 170M3808D 170M3810D 170M3813D 170M3814D 170M3814D 170M3815D 170M3816D 170M3817D 170M3817D 170M3819D 170M4864D 170M4864D 170M5814D 170M5820D 170M5816D 2x170M5814D 2x170M5816D 2x170M6892D 2x170M8555D Contactor Type CL/CK series CL25 CL25 CL06 CL06 CL07 CL08 CK75C CK75C CK08B CK08B CK08B CK10C CK10C CK12B CK12B Short-circuit current Iq (kA) 50 50 50 50 50 50 50 50 50 50 50 50 50 50 30 50 50 50 50

(1) Semiconductor Fuses must be always used for Type 2 coordination

15

ASTAT XT
Dimensions and weights
Cat. No.: QTx0008U_ , QTx0017U_ , QTx0031U_ , QTx0044U_ , QTx0058U_ , QTx0072U_
158 7 By Pass ABC 1L1, 3L2, 5L3

Digital Soft Starters

310

298

GND M5

2T1, 4T2, 6T3 130 153 D1 D2

Power terminal size (mm) Cat. No QTx0008U__ QTx0017U__ QTx0031U__ QTx0044U__ QTx0058U__ QTx0072U__ Dimensions D1 160 160 160 207 207 207 D2 182.5 182.5 182.5 229.5 229.5 229.5 Input 1L1, 3L2, 5L3 16 16 16 16 16 35 Bypass A, B, C 16 16 16 16 16 35 Output 2T1, 4T2, 6T3 16 16 16 35 35 35 Weight Kg 4,2 4,2 5,3 6,7 6,7 6,7

UL Certied units

Cat. No.: QTx0085U_ , QTx0105U_

GND M6

104.5 9

278 65.5 20 O 8.5

188 65.5 15 137 4 1L1, 3L2, 5L3

385

365

355

2T1, 4T2, 6T3

71.8

32.7

32.8

32.7

32.8

200 274

117 243

By Pass ABC

Cat. No.

Weight 15,2 15,2

UL Certied units

QTx0085U__ QTx0105U__

16

ASTAT XT
Dimensions and weights
Cat. No.: QTx0145U_ , QTx0170U_

GND M6

99.5 9

278 65.5 20 O 8.5

188 65.5 15 137 4 1L1, 3L2

Dimensions

385

365

355

2T1, 4T2, 6T3

66.8

32.7

32.8

32.7 200 274

32.8

32.7

117

4 244

By Pass ABC

Cat. No.

Weight 15,2 15,2

UL Certied units

QTx0145U__ QTx0170U__

Cat. No.: QTx0210N_ , QTx0315N_ , QTx0390N_ , QTx0460N_

160 15 43.5 125 125 54.2

182.2 5 By Pass ABC

5 1L1, 3L2, 5L3

O 10

30

9.5

GND M8

H3

H1

H2

H4

125 380

125

43.5

182.2 299.4

2T1, 4T2, 6T3 5

Cat. No. QTx0210N__ QTx0310N__ QTx0390N__ QTx0460N__ H1 455 455 455 555

Dimensions H2 425 425 425 525 H3 414 414 414 528.5 H4 427 427 427 527

Weight 32,7 32,7 32,7 58,4

Non-UL Certied units

17

ASTAT XT
Dimensions and weights
Cat. No.: QTx0580N_

180 20 150 150 50.5

221.7 171.7 1L1, 3L2, 5L3

5 5 By Pass ABC

Digital Soft Starters

9.5

O 13.5

40
GND M8

528

655

615

542

50.5

150 470

150

2T1, 4T2, 6T3 216.7 309.4

600

615 5

Cat. No.

Weight 63,2

Non-UL Certied unit

QTx0580U__

Cat. No.: QTx0650N_

180 20 150 150 50.5

221.7 171.7 1L1, 3L2, 5L3

5 5 By Pass ABC

9.5

O 13.5

40
GND M8

528

655

615

542

50.5

150 470

150

2T1, 4T2, 6T3 216.7 309.4

600

615 5

Cat. No.

Weight 64,8

Non-UL Certied units

QTx0650N__

18

ASTAT XT
Dimensions and weights
Cat. No.: QTx0950N_

625 195 195

292.4 234.5

9.5

Dimensions

659

626.5

640

2T1, 4T2, 6T3 GND M8 45 1L1, 3L2, 5L3 10 10 114 114 440 10 114 245 50 17.5 74.7 45 80 O10.5

Remarks 1. This unit must be operated with a bypass contactor 2. Add space for current transformers (supplied separately from the main unit) and bus bars for preparation for bypass Approximate current transformers dimensions: W=240mm, H=130mm, D=90mm

Cat. No. QTx0950N__

20

Weight 86,7

Non-UL Certied unit

Cat. No.: QTx1100N_ , QTx1400N

131.5 230 80 230 20 94 45 10 1L1, 3L2, 5L3

165

O10.5 O9 230 230 45

16.5

230

29

GND M10

1100

712 9 230 230 O10.5 20 80 191.5 230 723 230 8 45

786

2T1, 4T2, 6T3 45

266 376.8

10

Remarks 1. Units must be operated with a bypass contactor 2. Add space for current transformers (Supplied separately from main unit) and bus bars for preparation for bypass Approximate current transformers dimensions: W=240mm, H=130mm, D=90mm. (for 1100A unit, Cat Numbers QTx1100N__ W=270mm, H=155mm, D=90mm. (for 1400A unit, Cat Numbers QTx1400N__

Cat. No. QTx1100N__ QTx1400N__

Weight 169,8 175,5

Non-UL Certied unit

19

ASTAT XT
Dimensions and weights
Cat. No.: QTx0210U_ , QTx0315U_ , QTx0390U_

592 187.5 187.5

292.4 234.5

Digital Soft Starters

9.5

30

O10 26

486.5

500

By Pass

44

141

44

141

44

89 GND M8

1L1, 3L2, 5L3 64.2 5 160.2 5

2T1, 4T2, 6T3

Cat. No. QTx0210U__ QTx0310U__ QTx0390U__

Weight 32,7 32,7 32,7

UL Certied unit

Cat. No.: QTx0460U_

625 195 195 292.4 234.5 9.5

626.5

640

659 50 25 GND M8 25 818

25 25 O10 65 130 65 130 65 80 13 74.2 6 155.2

13

1L1, 3L2, 5L3

2T1, 4T2, 6T3

By Pass ABC 6

Cat. No.

Weight 61,8

UL Certied unit

QTx0460U__

20

ASTAT XT
Dimensions and weights
Cat. No.: QTx0580U_ , QTx0820U_
625 195 195 292.4 234.5 9.5

626.5

Dimensions

640

659 50 25 GND M8 25 818

25 25 74.2 195 195 77 73.5 13 6 155.2

13

1L1, 3L2, 5L3

2T1, 4T2, 6T3

By Pass ABC 6

Cat. No.

Weight 69,5 69,5

UL Certied unit

QTx0580U__ QTx0820U__

21

GE Consumer & Industrial Power Protection

Power Protection (formerly GE Power Controls), a division of GE Consumer & Industrial, is a rst class European supplier of low-voltage products including wiring devices, residential and industrial electrical distribution components, automation products, enclosures and switchboards. Demand for the companys products comes from wholesalers, installers, panel-board builders, contractors, OEMs and utilities worldwide.

www.ge.com/ex/powerprotection www.ge.com/eu/powerprotection

GE POWER CONTROLS Ltd 129-135 Camp Road St Albans Herts AL1 5HL United Kingdom Customer Service Tel. 0800 587 1251 Fax 0800 587 1239 E-mail: gepcuk@gepc.ge.com

GE CONSUMER & INDUSTRIAL HUNGARY Vci t 77 H-1340 Budapest Hungary Customer Service Tel. + 361 447 6046 Fax + 361 447 5060 e-mail: mea.export .consind@ge.com

GE CONSUMER & INDUSTRIAL POWER PROTECTION Nieuwevaart 51 B-9000 Gent - Belgium Tel. +32/9 265 21 11 Fax +32/9 265 28 00 E-mail: gepcbel@gepc.ge.com

GE imagination at work
680855 Ref. C/4594/E/EX 5.0 Ed. 04/09 Copyright GE Power Controls 2009

46368