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THREADED FASTENERS
Allow parts to be fastened together Unlike rivet its may be disassembled & reassembled an almost infinite numbers of times. Include threaded hardware such as bolts, screw and various type of nuts that secure them.
SCREW THREADS
A male (external) screw thread is formed by cutting a helical groove into the surface of a round bar, whilst a female (internal) thread is a helical groove cut in cylindrical hole.
Female threads
Male threads
6. 7. 8.
9.
Minor diameter The smallest diameter of the thread measured in a plane normal to the axis. Major diameter - The largest diameter of the thread measured in a plane normal to the axis. Effective (pitch) diameter Standard value for a given thread size and is appox. Halfway between major and minor diameter. Lead The distance traveled for one revolution of the screw thread. Lead equals pitch for a single start thread. For multi-start thread lead = pitch x number of start.
THREAD TYPE
Aircraft bolts, screws and nuts are threaded in either coarse thread or fine thread. Coarse thread when there are a few thread per inch and has strong threads but a weak core diameter. Fine thread when there are more thread per inch and has weak threads but a strong core diameter. Example; American National series (NF,NC) has more threads per inch compare to the American Standard Unified Series (UNF,UNC)
THREAD FORMS
The four common types of thread form are the Vee, Square, Acme, and the Buttress. 1. The Vee Thread gives the greatest strength for common usage, such as bolts, and is easily produced by taps and dies 2. The square thread stands up well to constant wear and heavy loads ,such as met with screw jacks. This type of thread is readily cut on a lathe. 3. The Acme Thread is for use on the lead screws of lathes to facilitate the opening and closing of a split nut 4. The Buttress Thread is used where the thrust is required in one direction only, as with the bench vice screw.
4. 5.
DESIGNATION CODES
Like rivets, threaded fastener are given a part code indicating a fastener diameter in 1/16 inch increment and its length in 1/8 inch increment. Example AN4-7 identifies a bolt that measures 4/16 or inch in diameter and 7/8 inch in length AN4-7
AIR FORCE-NAVY
DIA.4/16 Or 1/4
LENGTH. 7/8
For bolt longer than 7/8 inch, the code changes. E.g 1 inch bolt is identified by a -10 representing 1 inch and no fraction. There are no -8 or -9. Dash numbers go from -7 to -10, from -17 to -20 and from -27 to -30.
Air Force-Navy
Diameter 5/16in
BOLTS
STANDARD AIRCRAFT BOLT
Hold two or more items together Typically used for airframe structural Have hex heads Range from AN3 AN20 Made of cadmium-plated nickel steel, corrosion resistant steel and 2024 aluminum alloy Corrosion resistant steel bolt is identified by the letter C inserted between the diameter and length designations. Whereas aluminum alloy bolt are identified by the letter DD
Propeller bolt
Drilled through head of the bolt not at the shank Letter H is used appear after diameter number E.g. AN6H34A
bolt is 3/8 Dia, nickel steel, drilled head, 3 long and undrilled shank.
CLEVIS BOLTS
Range from AN21 AN36 Loaded in shear only Typically slotted or recessed to accept a screwdriver Installed on forked end
Types of Stud
Shouldered Stud
Fitting Studs
1.
Standard Stud
This is a plain or parallel type. The diameter of the unthreaded portion is the same as the major diameter of the screw thread at both end with the threads merging smoothly into the plain part.
2. Waisted Stud
This is a weight-saving stud. The plain shank of the stud is reduced to the minor diameter of the screw thread. This will lightening the stud without losing any of its strength.
3. Stepped Stud
The purpose of this stud is two fold. First its larger diameter end provides a stronger anchorage particularly useful when the stud is located in soft metal. Second, it is used as a replacement stud and fitted in a stud housing that, because of damage, has been re-drilled and tapped with a larger diameter thread.
4. Shouldered Stud
The projecting shoulder of this stud gives extra support and resistance to any side pressure.
NUTS
Used in aircraft construction to prevent them from loosening and falling off 2 types of nuts Self-locking - locks onto a bolt on its own Non self-locking --- relies on either a cotter pin ,check nut, or lock washer to hold it in place
AN 320 SHEAR CASTLE NUT Same type as a AN 310 Thinner than standard Used only for shear loads on clevis bolts
AN 340 MACHINE SCREW NUT Have coarse threads Available in carbon steel Corrosion resistant steel Brass and 2024 aluminum alloy
AN 345 MACHINE SCREW NUT Have national- fine series threads Corrosion resistant steel Made of cadmium-plated carbon steel Commercial brass and 2024 aluminum alloy
AN 355 SLOTTED ENGINE NUT Use on aircraft engine Made of heat-treated steel Has national fine threads Class 3 Fit
Use on engine only Doesnt have cotter pin slots Has a black rust proof finish
AN 350 WING NUT Class 2 Fit Made of cadmium-plated steel or brass Has national fine threads Remove a part frequently without the use of tools
SELF- LOCKING NUT Design to keep them from coming loose 2 general type the fiber or nylon type / all metal type
ANCHOR NUT
Permanently mounted nut plates that enable inspection plates and access doors to be easily removed and installed Installed around inspection plate openings and installed in a channel that is riveted to the structure
TINNERMAN NUTS
Cost economical nuts Commonly used on light aircraft To mount instruments can be either be installed in an instrument panel or in the instrument case itself To reduce the chance of magnetic interference To protect aircraft skin from damage by repeated insertion and removal of selftapping screws.
U - Type
TORQUE RECOMMENDATIONS
To ensure preloading is accomplished Give recommended minimum and maximum torque values for the most commonly used nut and bolt combinations
SCREWS
Made of lower strength materials typically installed with a loosefitting thread The head shape are made to engage a screwdriver or wrench
MACHINE SCREWS
Which are the most widely used
Fairing, inspection plates, fluid line clamps, light structural part Fully threaded shank
Class 2 or free fit National fine threads Fillister-Head Machine Screw -Class 3 fit -(MS 35265) coarse thread -(MS 35266) fine thread Flat-Head Machine Screw -Countersunk Screw -Made of cadmium plated carbon steel Round Head Machine - Made of cadmium plated -Available with either fine or coarse thread Truss Head Machine screw -large head that provide good holding ability on thin pieces of metal
STRUCTURAL SCREWS
Made of alloy steel, heat treated & can be used as structural bolt
Strength equal to bolt at the same size NF standard thread
Fillister Head Screw - the cross on its head indicating that it is made of high strength steel - fine or coarse thread Flat Head Screw - made of heat treated carbon steel - distinguished from 100 degree by the X marked on their head to increase the screw holding ability - Made of cadmium plated high-strength steel Washer head screw
Washer form onto their head Increase screw holding ability Used on thin area (thinner sheet metal plate) Made of cadmium plated high strength steel
Countersunk head
Truss head
PIN
ROLL PIN - used to provide a pivot for joint where the pin is not likely to be removed CELVIS PIN - used for hinge pins in some aircraft control systems COTTER PIN - used to safety castellated nut TAPER PIN - produce a tight fit in a reamed hole for applications in shear
WASHER
Provide a bearing surface area for nut Act as spacer or shims to obtain the proper grip length for a bolt To prevent the nut from vibrating loose 3 most common types of used in airframe - Plain Washer - Lock Washer - Special Washer
Finishing washer Keyed washer
Locking Washer
Provide efficient locking action by spring tension and biting action of tapered twisted teeth. Made of 1050 spring steel and cadmium plated, Class 3. Available with internal teeth (Type A) or external teeth (Type B)
- DZUS
- AIRLOC - CAMLOC
DZUS FASTENERS
Cowling and other inspection access doors that frequently open put this fastener.
AIRLOC FASTENER
Similar to DZUS fastener
CAMLOCK FASTENER
the stud assembly of a Camlock fastener consists of a housing containing a spring and a stud with a steel pin Held onto the removable portion of the cowling or access door with a metal grommet.
Wire Locking
Safetying of Nuts, Bolts, and Screws It is very important that all bolts or nuts, except the selflocking type, be safetied after installation. This prevents them from loosening in flight because of vibration.
Safety wiring is the most positive and satisfactory method of safetying cap screws, studs, nuts, bolt heads, and turnbuckle barrels that cannot be safetied by any other practical means. It is a method of wiring together two or more units in such a manner that any tendency of one to loosen is counteracted by the tightening of the wire
Corrosion resisting steel and heat resisting nickel alloy are the materials normally used in the wire recommended for wire locking. The following techniques are equally effective: 1. Double twisted method. 2. Single strand with 2.5 twists at originating end and closing end.
2. Spring Washers
Supplied as: single coils of square section spring with sharp corners or, as double coil of flat spring Can be re-used if it is still springy and retains it's sharp corners Animation Presentation
Crinkle washer
Cup washer
Single coil
Double coil
4. Tab Washers
Thin metal washers with two tabs and a projections. It is not permissible to straighten the tab of a tabwasher and re-use it.
5. Locking Plate
A thin metal plates, fitted around the nut or bolt after it has been fully tightened. Can be re-use provided they are still a good fit on the nut or bolt.
6. Circlips
These are either spring plate or spring wire rings that are spring into grooves. They may be fitted internally or externally. Wire type circlips are use once only.
5 6 7
9 10
To prevent nuts from becoming loose on studs, use castellated nuts and safety wire them as you would bolt heads.