SECTION 15440 PLUMBING FIXTURES 00000000PART 1 - GENERAL 1.1 DESCRIPTION: A.

The Work shall consist of furnishing and installation of all plumbing fixtures and trim including all the carriers, supports, anchors, and accessories as shown on the drawings and specified herein.

1.2

REFERENCES: A. SASO Saudi Arabian Standards Organization SASO 1024 SASO 1025 SASO 1257 SASO 1258 SASO 1259 SASO 1272 Ceramic sanitary appliances - Methods of test for general requirements Ceramic sanitary appliances - General requirements Sanitary appliances: Flushing water tanks. Ceramic sanitary appliances: traps Eastern water closets and

Ceramic sanitary appliances: Methods of test for eastern water closets and traps: Eastern water closets Electrical installations of buildings: Part 7: Requirements for special installations or locations - Section 701: Locations containing a bath tub or shower basin. Ceramic sanitary appliances - Western water closets Ceramic sanitary appliances - Methods of test for western water closets Ceramic sanitary appliances bidets Ceramic sanitary appliances - Wash basins Sanitary appliances - Pressured flushing devices Sanitary appliances - Methods of test for pressured flushing devices Sanitary appliances - Methods of test for flushing water tanks Sanitary appliances - Flushing apparatus Sanitary appliances - Methods of test for flushing apparatus

SASO 1473 SASO 1474 SASO 1475 SASO 1476 SASO 1477 SASO 1478 SASO 1479 SASO 1480 SASO 1481

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B.

ANSI - American National Standards Institute ANSI A112.1.2 ANSI A112.6.1M ANSI A112.18.1M ANSI A112.19.2 ANSI Z124.1 ANSI Z124.2 Air Gaps in Plumbing Systems Supports for Off-The-Floor Plumbing Fixtures for Public Use Finished and Rough Brass Plumbing Fixture Fittings Vitreous China Plumbing Fixtures Plastic Bathtub Units Plastic Shower Receptors and Shower Stalls

C.

ASTM - American Society for Testing and Materials ASTM F 409 ASTM F 444 ASTM F 445 ASTM F 446 ASTM F 462 Thermoplastic Accessible and Replaceable Plastic Tube and Tubular Fittings Scald Prevention Devices and Systems in Bathing Areas. Thermal-Shock Preventing Showering Areas Devices and Systems in

Grab Bars and Accessories Installed in the Bathing Area. Slip-Resistant Bathing Facilities

D.

ASME - American Society of Mechanical Engineers ASME A112.6.1M ASME A112.18.1M ASME A112.19.2M ASME A112.19.5 Supports for Off-The-Floor Plumbing Fixtures for Public Use Plumbing Fixture Fittings Vitreous China Plumbing Fixtures Trim for Water-Closet Bowls, Tanks and Urinals.

E.

ASSE - American Society of Sanitary Engineering ASSE 1023 Hot Water Dispensers, Household Storage, Electrical

F.

UL - Underwriters Laboratories Inc. UL 399 UL 1261 Drinking Water Coolers Electric Water Heaters for Pools and Tubs

G.

BOCA - Building Officials and Code Administrators International Inc. National Plumbing Code

H.

ICBO - International Conference of Building Officials Uniform Plumbing Code

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1.3

SUBMITTALS: A. B. Product Data: Submit product data and installation instructions for each fixture, faucet, specialty, accessories and trims specified. Shop Drawings: Submit rough-in drawings. Detail dimensions, rough-in requirements, required clearances, and methods of assembly of components and anchorages. Color charts.

C. 1.4

TRANSPORTATION, HANDLING AND STORAGE: A. All materials and components specified under this section shall be provided in manufacturer's original new and unopened protective packing bearing manufacturer's name an label. Store materials not in actual use in covered and well-ventilated area and protect them from dirt, dust, moisture, direct sunlight and extreme temperatures. For further requirements follow manufacturer's written instruction regarding storage and handling.

B. C. 1.5

WARRANTY: A. Submit written guarantee signed by the contractor and manufacturer for the period of 1 year from the date of substantial completion. The guarantee shall cover the repair and replacement of defective materials and workmanship as directed by the Engineer.

1.6

QUALITY ASSURANCE: A. Manufacturer's Qualifications: Firms regularly engaged in manufacture of and components, whose products have been in satisfactory use in similar services for not less than 5 years period, and shall be subject to approval of Engineer. Installer Qualifications: Experienced workmen authorized by the manufacturer, and subject to approval of the Engineer. All the components and installations shall comply with the requirements of specified codes and standards.

B. C.

PART 2 - PRODUCTS 2.1 FIXTURE SUPPORTS: A. B. 2.2 Fixtures shall have concealed arms, steel pipe uprights for support from floor and block bases, secured to floor, and/or walls, and shall be of types herein. Plumbing fixture supports shall conform to ANSI A112.6.1.

VITREOUS CHINA FIXTURES: A. Unless specified otherwise, toilet fixtures shall be of the best quality vitreous China,
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non-absorbent and burned so that the whole mass is thoroughly fused and vitrified, producing a material which when fractured will show a homogenous mass, close grained and free from pores. B. C. D. 2.3 Colors shall be thoroughly fused, united to body without discoloration, chips or flaws and shall be free from craze. Color shall be white. Warped or otherwise imperfect fixtures shall not be acceptable. Vitreous China fixtures shall comply with ANSI A112.19.2.

FIXTURE TRIMS: A. Exposed fixture trims which include faucets, strainers, escutcheons, water closet supplies, stops, waste, trap and all trimmings below lavatories, etc. shall be made of brass and shall be polished chrome-plated. All exposed IPS piping and tubing shall be of red brass, chrome-plated. Brass for chrome-plating shall conform to ANSI A112.18.1 and shall be thoroughly cleaned and polished before plating. Plating shall be thoroughly and evenly applied and also guaranteed not to strip or peel. Fixture trims shall be chromium-plated, electro-deposited. Trims shall comply with ANSI A112.19.5.

B. C. D. E. 2.4

FIXTURES AND FITTINGS: A. Western Water Closets: Vitreous China, siphon jet elongated closet bowl, with selfdraining jets and large passageway. Seats shall be solid high-glass molded with cover. 1. Water closets in staff toilets shall be wall mounted type with top spud 1.6 gallon flush valve and wall mounted outlet. Water closets in private toilets shall be floor mounted type with 1.6 gallon flush tank. Flush Valve: shall be heavy duty exposed flush valve (3/4"), with integrated stop valve, flow rate adjustment, chrome plated brass, flow pressure range from 1.2-5 bars for wash-out and wash-down WC bowls. Fixture Carriers: Shall be proprietary item suitable for wall-hanging of water closets. B. Western Water Closets (Wheelchair Users): Vitreous China, water closet with seat and cover valve shall be as suitable wheel chair users. Water closet shall be 171/2" high elongated with flush. Flush valve and seat shall comply with requirements mentioned above. Eastern Water Closets: Vitreous China with 1.6 gallons flush tank water conserving type, bonded integral squatting floor plate with non-skid foot treads, anti-splash flushing rim, integral 20 mm supply connection, and flush valve unit. Flush valve shall comply with requirements mentioned above.

C.

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D.

Lavatories: Vitreous China counter-set or wall-mounted type as required complete with front overflow, one-hole center faucet with knobs and pop-up drain, concealed arm carriers, trap supply connection and stops, polished chrome. Wheelchair Users Lavatory: Vitreous China lavatory suitable for wheelchair users shall be wall-hung type with front overflow complete with faucet with 4 inch arm lever handles and pop-up drain, polished chrome. Faucets: Faucets shall be polished chrome-plated cast brass, spouts with constant flow aerator, handles, pop-up waste, as selected by the Engineer. Self-Closing Ablution Faucet: Push-button controlled interchangeable head incorporating entire trap mechanism. Wall mounted polished chrome-plated cast brass body and push-button with internal components in corrosion-resistant, antiliming materials complete with automatic shut-off with anti-liming, self-cleaning mechanism flow straightener and vandal-proof flow control. Flow duration of around 15 seconds. Shower Receptors: Shower receptors shall be approximately 800 mm square by 150 mm high, and shall be of a single piece glass reinforced polyester with non-slip floor finish, furnished complete with drain fittings and shower mixer fittings as required. Shower Head: Wall mounted Solid brass, polished chrome plate, 2 handle control mixing valve for bathtub and for shower. Includes check stops; tub spout; and shower head, arm, and all necessary fitting. Shower head material shall have combined metallic and nonmetallic parts with fixed spray pattern. S.P.A (Jacuzzi) shall be of prefabricated type as manufactured by WHIRLPOOL or approved equal, A cycle with fibreglass reinforcement covers complete as complete package with its own piping system, and single speed, self draining pump, motor with dry run seal and six multi-directional and individual flow rate adjustable color co-ordinated air volume controls, also anti-vortex suction fitting and deck mounted color co-ordinated air switch On/Off control, VL approved entitle Whirlpool system, softy textured tub button pattern integral self levelling pump support feet, Factoryinstalled power card. Kitchen Sinks: 1. Kitchen sinks shall be 1.3 mm thick stainless steel type with double or single bowl as required, 34 liter each, countertop type, self-rimming, flush fitting deck and made for use with food waste disposers. Sink shall have 4 holes for use with spray type hose faucet. Faucets: Faucets for kitchen sinks shall be single lever type with minimum 250 mm long swing spout aerator tip, hose and spray attachment and shall have chrome and stainless steel finish, with a 20 mm centerset spread. Maximum flow 9 liters/minute.

E.

F. G.

H.

I.

J.

K.

2.

L.

Service Sinks: Acid-resisting enameled inside, cast iron service sink with back wall hanger and with stainless steel rim guard. Provide complete with service sink cast iron trap standard to wall, having acid-resisting enamel finish inside, painted outside, with cleanout plug and strainer, and outlet for iron pipe. Provide chromeplated faucet suitable for the function.

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M.

Urinal: Vitreous China, wall-mounted, top spud, low-consumption (3.8 Lpf), blowout flashing action, privacy shields, complete with flush valve, 470 x 324 x 743 mm nominal size.

PART 3 - EXECUTION 3.1 EXAMINATION: A. Examine rough-in for potable cold/hot water supplies and also soil, waste and vent piping systems to verify actual locations of piping connections prior to installing fixtures. Examine walls, floors and cabinets for suitable conditions where fixtures are to be installed. Do not proceed until unsatisfactory conditions have been corrected.

3.2

INSTALLATION: A. Install plumbing fixtures and trim level and plumb in accordance with fixture manufacturer's written instructions, the original design, and the referenced codes and standards. Comply with the installation requirements of ANSI A117.1. Fasten plumbing fixtures securely to supports or building structure. Secure supplies behind or within wall construction to provide rigid installation. Set shower receptors in a leveling bed of cement grout. Install a stop valve in an accessible location in the water connection to each fixture. Install piping connections between plumbing fixtures and piping systems. If any equipment or fixture has connection different from installed piping, the necessary adapter fittings shall be provided and installed to match the fixture/equipment connection. Install escutcheons at each wall, floor, and ceiling penetration in exposed finished locations and within cabinets and millwork. Seal fixtures to walls and floors using silicone sealant as specified in Section 07900 - SEALANTS. Match sealant color to fixture color.

B. C. D. E. F.

G. H.

3.3

FIELD QUALITY CONTROL: A. B. Inspect each installed unit for damage. Replace damaged fixtures. Test fixtures to demonstrate proper operation upon completion of installation and after units are water pressurized. Replace malfunctioning units then retest.

3.4

ADJUSTING, CLEANING AND PROTECTION: A. Operate and adjust faucets, water heaters and controls. Replace damaged and malfunctioning units and controls.
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B. C.

Clean fixtures, fittings, spouts, drain strainers and trim using manufacturer's recommended cleaning methods and materials. Provide protective covering for installed fixtures and fittings. Do allow use of fixtures for temporary facilities, except when approved in writing by the Engineer. END OF SECTION

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