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BURKERT INTRODUCTION

Founded in 1946 by Christian Brkert Product range: valves, sensors, controllers, actuators, automated systems and
applications

SEGMENTS

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BRAND VALUES

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PRODUCT PORTFOLIO

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PROCESS / CONTROL VALVE [ ELEMENT ]

Angle Seat Valve with Positioner Process Controller

Globe Valve with Positioner

Globe Valve with Positioner Process Controller

Diaphragm Valve with Positioner Process Controller

Positioner Basic Type

Positioner Basic Type

Positioner Type

Process Controller Type

8696 ( 50)

8694 ( 70)

8692 ( 70)

8693 ( 70)

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PROCESS / CONTROL VALVE [ POSITION CONTROL LOOP ]

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PROCESS / CONTROL VALVE [ PROCESS CONTROL LOOP ]

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PROCESS / CONTROL VALVE [ PROCESS CONTROL LOOP ]

Process control loop Cost reduction in case of small plants (package unit),
e.g. without SPS/PLC

Setpoint manually Reduced data traffic load Decentralized control loops are faster Reduced wiring
Process-tune

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POSITIONER / PROCESS CONTROLLER

Objective
n n

Large scale integration (smart process valve) Modular devided program - fit for purpose (cost/value) BASIC positioner for simple / low cost applications Improved operation / software handling (graphic display, keypad )
Keep the proofed software funtionality and refine it

n n
n

n
n

Smaller orifices smaller actuators more compact process valve systems Simple and safe design, robust assembly Contactless analog position sensor (wearout free) Diagnosis capabilities
PC software tool for parametrization

n n
n

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POSITIONER / PROCESS CONTROLLER

Main menu

Supplementary menu

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POSITIONER / PROCESS CONTROLLER

Supplementary menu

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POSITIONER / PROCESS CONTROLLER

Supplementary menu

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POSITIONER / PROCESS CONTROLLER

NEW Auto Tune and Manual Tune (8630/8635 only)

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POSITIONER / PROCESS CONTROLLER

Auto Tune and Manual Tune (8630/8635 only)

SideControl 8635: Adjustment of opening and closing time by throttle crew (~12sec)

TopControl 8630: Opening time may be adapted to closing time by hange of supply pressure

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POSITIONER / PROCESS CONTROLLER

TopControl
Type 8630
DeviceNet
TM

SideControl Type 1067

SideControl Type 8635

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POSITIONER / PROCESS CONTROLLER


TopControl Type 8630

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POSITIONER / PROCESS CONTROLLER


TopControl Type 8630

Standard program
Positioner Controller

Single-acting Double-acting Cable gland connection Multipole connection


Standard signal (0/4...20mA; 0/5...10VDC)

Profibus DP (DPV1) DeviceNet Analog feedback Analog feedback + 2 binary outputs


Proximity switches 0...2

Micro switches 0...2 Binary input II 3G/D EEx T4


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POSITIONER / PROCESS CONTROLLER


TopControl Type 8630

New Profibus DPV1 Available now EDD/GSD files on manual CD or homepage Acyclic parametrization (like Profibus PA) It.-No. do not change

8630-C-D-IX-E-F-MP-GV-T-00-0-0-P KC85

8630-C-D-IX-E-F-MP-GV-T-00-0-0-Y KC85

PROCESS FIELD BUS

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POSITIONER / PROCESS CONTROLLER


SideControl Type 8635

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POSITIONER / PROCESS CONTROLLER


SideControl Type 8635 Standard program
Type 8635 S (4...20mA)

Type 8635 PA (communication and power supply via PROFIBUS PA)


Type 8635 HART (phase out HART-version until end of 2006)

Positioner Process controller (8635 S)


Single acting

Position feedback (0...2 proximity switches) Analog feedback 2 binary Outputs


Attachment to Brkert Types 27xx

Attachment NAMUR (linear/rotary) Remote version II (1) 2G EEx ia IIC T4T6


II (1) 2D EEx ia IIC T6

II (1) 3G/D EEx ia IIC T4T6 FM Approval


Pressure gauges SS
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POSITIONER / PROCESS CONTROLLER


SideControl Type 8635

External position sensor / Remote version

Standard cable length ~ 0.3m

Linear actuator
(Brkert assembly)

Rotary actuator (standard assembly) Max. cable length 2m n It.-No on request


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Sensor not jet standard (on request)


n

SIDE CONTOL ( BURKERT TYPE 8791 , 8792 , 8793

Side Control Type 8792


Also available as a remote version for external displacement sensors

Process Controller Type 8793 Also available as a remote version for external displacement sensor Displacement sensors

Side Control Type 8791 Basic Also available as a remote version for external displacement sensors

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POSITIONER / PROCESS CONTROLLER

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POSITIONER / PROCESS CONTROLLER

Features SideControl 8791 BASIC


Easy to operate digital positioner with manageable functional range digital electropneumatic positioner (set point 0/420mA) 3-/4-wire technology for robust pilto valve system LED-Display and operation via DIP switch and keypad ( integrated in housing) mechanical positon indicator robust and highly dynamic pilot valve system, single and double acting ( 95150lN/min) without internal compressed air consumption pressure range 1,47 bar fail-safe functionality in case of electrical or pneumatical auxiliary power failure system resultion 1%
universal adaption possibilities

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POSITIONER / PROCESS CONTROLLER

Brkert 3rd party actuators CLASSIC ELEMENT

direce mounting

8791/92/93

8630

8692/93

8694

8635

8696

remote mounting

8791/91/93 Remote

Remote sensor 8798 8791/91/93 Remote

Remote sensor

8798

Remote sensor

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POSITIONER / PROCESS CONTROLLER

in preparation

Positioner 8792

Process Controller 8793

Positioner 8791 BASIC

(Dec. 2010)

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POSITIONER / CONTROL VALVE [ ELEMENT ]

Standard Program
pilot valves feedback actuator fl. connection el. connection el. I/O comm. ATEX

single act. 0.6 mm


single act. 2.5 mm
Positioner/ P-Controller Type 8692/93 70

binary input 23xx 70130


Initiator 3wire

push-in connectors

cable gland
analog feedback

Profibus DPV1 Zone 2/22

dou6le act. 0.5 mm

threaded port G1/8 SS

M12 connector SS

DeviceNet

2 binary outputs

single act. 0.6 mm

23xx 70130

push-in connectors

cable gland

binary input Zone 2/22

no
27xx 80225 threaded port G1/8 VA M12 connector SS analog feedback

ASI

Postioner BASIC

single act. 2.5 mm

Type 8694 70

23xx 50
single act. mm
Positioner BASIC

push-in connectors

M12 connector SS

analog feedback

0.6

no

no

Zone 2/22

threaded port G1/8 VA

Type 8696 50
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POSITIONER [ ELEMENT ]

Type 8692 / 8693


Modular housing concept ELEMENT design

Graphic display (128x64 COG) with backlight, 4 softkeys

Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability

Stainless steal design cover

Push-in-connectors or Threaded port connections SS G1/8

Cable gland or multipin connector M12 SS

Pressure relieve valve: exhausting the air self draining water jet protected
Air supply filter (easy to service)

2 x screw M4 reliable fixation on the actuator

Integrated air routing to the actuator

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POSITIONER [ ELEMENT ]

Type 8692 / 8693


PC board: binary input flashable partly moulded

Display / key module

Pilot valve system: single acting double acting single acting high flow rate

Contactless analog position sensor

Sensor puck

Initiator (option)

Actuator attachment kit

El. connection: cable gland with screw terminal multipin connectors M12

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POSITIONER [ ELEMENT ]

Type 8692 / 8693

Features
n

Benefits
n n

compact design, smooth surface outline including the sealings

minimum space consumption in the plant piping

IP65/67, NEMA4x, CSA *

easy to clean and highly resistant choice of material especially fo wash down applications

modular program of positioners / process controllers (86932, 8693, 8694, 8696)

n
n

fit for purpose automation solution


best value solution for the application requirements

Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter) Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator

Maximum plant availability given by failsafe performance, simple and safe design Reliability guaranteed by simple start up, operation and clear status display
*: NEMA4x, CSA in preparation
: Certified according to C22.2 No. 139 (CSA) and UL 429

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POSITIONER [ ELEMENT ]

Type 8692 / 8693

Features
n

Benefits
n

Large backlit graphic display (128x64 COG), intvertable contrast


4 softkeys, selfexplaining functionality

Convenient operation and programming by graphic display, keypad and clear software structure

positioner / process controller with automatic Tunefunctions for position and process control loop

n n

Simple installation and quick start up


Approved powerful range of additional software functions just appears if needed

Fieldbus interfaces PROFIBUS DPV1 or DeviceNet

Minimized efford for engineering, installation and maintenance


Maximized status transparency locally but also via the PLC system

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POSITIONER [ ELEMENT ]

Type 8692 / 8693 Display

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POSITIONER [ ELEMENT ]

Display module

n n
n

Large graphic display 128x64 COG Backlight / invertible contrast Clear operation and software handling Graphical display of curve progressions (SP, PV, process charcteristics)
Bargraph display of values

n n
n

Show units Choice of different languages (English, German) Self explanatory 4-key-system
Type 8630, 8635, 1067

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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC


Modular housing concept ELEMENT design Signal LEDs, keys, DIP switches

Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability

Stainless steal design cover

Pressure relieve valve: exhausting the air self draining water jet protected

Air supply filter (easy to service) (8694)

8694 BASIC: M12 SS connector cable gland 8696 BASIC: M12 SS connector 2 x screw M4 reliable fixation on the actuator

Push-in-connectors or Threaded port connections SS G1/8

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POSITIONER [ ELEMENT ]

Type 8694 BASIC


PC board: binary input flashable analog feedback (option)

Signal LEDs, keys, DIP switches

Pilot valve system 8694: single acting single acting high air flow rate

Contactless analog position sensor

Sensor puck

El. connection: cable gland with screw terminal multipin connectors M12

Integrated air routing (ELEMENT) or external routing (27xx)

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POSITIONER [ ELEMENT ]

Type 8696
PC board: binary input flashable analog position feedback (option)

Signal LEDs, keys, DIP switches

Pilot valve system 8696: single acting

Contactless analog position sensor

Sensor puck

Integrated air routing to the actuator El. connection: multipin connector M12 SS

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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Software features
Binary input Automatic tune for positioner Close tight function Choice of linear or customized operation characteristics Sense of action setpoint / position Shifting manual and automatic operation Integrated air routing to the actuator PC software tool for parametrization (2009)

Options
Analog position feedback Push-in-connectors or threaded SS connection Cable gland or M12 SS connector High air flow rate pilot valve (8694 single acting; Jan. 2009) AS-Interface (8694) (Jan. 2009)
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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Features

Benefits

Compact design, smooth surface outline including the sealings (acc. to EHEDG guidelines)
IP65/67, NEMA4x, CSA *

n n

Minimum space consumption in the plant piping

Easy to clean and highly resistant choice of material especially fo wash down applications

Modular program of positioners / process controllers (86932, 8693, 8694, 8696)

n n

Fit for purpose automation solution


Best value solution for the application requirements

Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter) Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator

Maximum plant availability given by failsafe performance, simple and safe design

*: NEMA4x, CSA in preparation


: Certified according to C22.2 No. 139 (CSA) and UL 429

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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Features

Benefits

Colored status LEDs, 2 push buttons and 4 DIP switches; software / flash interface (software in preparation)

Reliability guaranteed by a simple installation, operation and quick start up

Cost saving and simple to use by just the basic and necessary software functionality

Positioner with automatic Tune-function

8694 BASIC: Fieldbus AS-interface (in preparation for Dec. 2008)

Minimized efford for engineering, installation and maintenance


Status transparency locally but also via the PLC system

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POSITIONER [ ELEMENT ]

Type 8694 BASIC ( 70 mm)


Basic positioner as supplement to type 8692 ELEMENT minimum functionality solution excellent value for money (no display, no PID )

Supplement to type 8630 (adaption 27xx)

Adaption to 3rd party actuators

Positioner Basic

AS-Interface (Jan. 2009)

Type 8694 70

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POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC


Push buttons:
Manual operation Start tune

Two-coloured LEDs:
Open / closed Closing / opening
Constant control deviation Status maual / automatic

Dip-switches:
Close tight function Sense of action setpoint Characteristics linear or customized
Manual / automatic operation

Error display

Software / Flash interface

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CONTROL VALVES & POSITIONERS 3RD PARTY

ELEMENT for 3rd-Party Combinations

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APPLICATION & INSTALLATION PICTURE

Type 8692 Display

Type 8693 Display

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BURKERT CONTROL HEAD WITH THIRD PARTY VALVES

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BURKERT CONTROL HEAD WITH THIRD PARTY VALVES

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APPLICATION & INSTALLATION PICTURE

INSTALLATION @

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APPLICATION & INSTALLATION PICTURE

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APPLICATION & INSTALLATION PICTURE

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CONTACT US : BURKERT CONTROMATIC PVT LTD , NO M6 , VSI ESTATE , TYPE II , THIRUVANMIYUR , CHENNAI 600 041 , TAMILNADU , INDIA. EMAIL : sales.in@burkert.com Website : www.burkert.in Tel : 044 24540100 ; Fax : 044 - 24540099

Thank you
We make ideas flow.

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