Professional Documents
Culture Documents
Design Mix_M25_09.05.2012
Recommendations: From the above 3 Trail Mixes it is concluded that the Trial Mix-I is fit for the concreting purpose. So the Trial Mix-I can be adopted for the Building concreting work. The abstract of the final Trial Mix-I is given separately. The mix designed proportion of cement concrete (Mix-I) is based on the quality of the ingredient materials such as water, cement, fine aggregate and coarse aggregates received in this laboratory. More over as strength of concrete of the said Mix is directly related to the strength of cement mentioned at A-1 (table- II), cement having the same strength must be used while adopting the above Mix design of concrete. Aggregates are used in (S.S.D) saturated surface dry condition in the above Mix-I
NB: The above test reports are based on the sample received by our laboratory. The test results relates only to the items tested. The report shall not be reproduced except in full without the approval of the testing laboratory.
(Sr. Scientist)
Design Mix_M25_09.05.2012
: : : =
10.04.2012 17:00 0 C 29 0.025 M3 QTY / BATCH WT. 10.35 19.82 13.23 13.54 0.10 4.36 2456 REMARKS
MIX PROPORTION (KG): NAME OF MATERIAL SOURCE / TYPE MOISTURE % 0.15 0.15 0.10 -
CEMENT JSPL MINERAL ADM1 MINERAL ADM2 CA : 20MM JSPL CA : 10MM JSPL FA : SAND BRAHMANI FA : CRF ADMIXTURE 1 SIKA ADMIXTURE 2 WATER JSPL THEORETICAL PLASTIC DENSITY FREE W/C = OBSERVATIONS: CONCRETE TEMPERATURE : ACTUAL PLASTIC DENSITY : SETTING TIME OF CONCRETE : 0.42
ADMIXTURE DOSAGE =
1.00 %
COHESIVE / SEGREGATING / BLEEDING AIR CONTENT (%) : 140 min YIELD : 2% Final (hr:min) 135 mm 110 mm 100 mm WEIGHT (KG.) 8.38 8.40 8.42 8.28 8.26 8.31 DENSITY 3 (KG/M ) 2483 2489 2495 2453 2447 2462 STRENGTH 2 (N/MM ) 23.07 23.16 22.80 34.58 34.89 34.44 AVERAGE STRENGTH (N/MM2) 255 min
WORKABILITY
INITIAL SLUMP SLUMP AFTER 30 MINS SLUMP AFTER 60 MINS DATE OF CAST DATE OF AGE (DAYS) SIZE (M3) TEST 7 7 7 28 28 28 0.15x0.15x 0.15= 0.003375 0.15x0.15x 0.15= 0.003375
REF NO.
LOAD (KN)
16.04.2012
23.01
07.05.2012
34.64
COMMENTS : NB:
1.This test report is based on the samples received by our laboratory. 2. The test result relates only to the items tested. 3. The report shall not be reproduced except in full without the approval.
Sign: QC Engineer
SUB-CONTRACTOR
CONTRACTOR
CLIENT
CONSULTANT
M25 grade.
I:-Water-The sample of water was tested As per IS:456-2000 and IS:3025 Name of Test Determination of pH value A-1:- Cement: Brand: Sl. No. 1 2 3 4 5 JINDAL Physical Properties Observed value PSC 29.50% 140 minutes 255 minutes 3.15 Requirement as per IS:-455 -1989 ------Not less than 30 minutes Not more than 600 minutes ----
Type and grade Standard consistency Initial setting time Final setting time Specific gravity
6 Compressive strength
3-days
7-days
28-days
223.333
Min.-160
313.333
Min.-220
421.667
Min.-330
Design Mix_M25_09.05.2012
II:-Fine aggregates (sand):The sample of sand was tested as per IS:383-1970 and IS:2386-1963
500
gms.
Cumulative Weight of % of % by Weight of material retained material material retained in gms Retained 0.0 0.000 8.400 14.700 28.400 68.400 93.600 100.0 "Zone III"
10 0.00 0.00 4.75 0.00 0.000 2.36 42.00 8.400 1.18 31.50 6.300 0.6 68.50 13.700 0.3 200.00 40.000 0.15 126.00 25.200 PAN 32.00 6.400 Fine Aggregate sample conforms to grading 2)Fineness of Modullus = 2.04 3) Specific gravity = 2.70 4) Bulk density = 1630 kg/cum 5) Water Absorption = 0.72 %
Source: Brahmani % by Percentage Passing Weight of IS-383, 1970 material Passing Zone-I Zone-II 100 100 100 90--100 90--100 100 60--95 75--100 91.6 30--70 55--90 85.3 15--34 35--59 71.6 5--20 8--30 31.6 0--10 0--10 6.4 --0 as per table 4 of IS: 383-1970
as per
Zone-III 100 90--100 85--100 75--100 60--79 12--40 0--10 --
III:-Coarse Aggregates :The sample of coarse aggregate was tested as per IS:383-1970 and IS: 2386-1963 1)Sieve analysis: (60% 20mm & 40% 10mm)
Weight of sample taken= IS sieve Size in mm. 40 20 12.5 10 4.75 PAN 5000 gms. Source: Cumulative % of material Retained 0.0 1.7 ---11.9 95.9 98.8 % by Weight of material Passing 100 98.30 ---88.10 4.10 1.20 Jagannath Crusher
Weight of % by Weight of material retained material retained in gms 0.0 85.0 ---510.0 4200.0 145.0 0.00 1.70 ---10.20 84.00 2.90
Required percent passing of Aggregate as per IS:383-1970 40mm 95-100 30-70 ---10-35 0-5 ---20mm 100 95-100 ---25-55 0-10 ---10mm ------100 85-100 0-20 0-5
The coarse aggregate sample conforms to 20mm graded aggregate as per Table-2 of IS:383-1970 2) Bulk density = 1680 kg/cum 3) Water absorption = 6) Specific gravity = 4) Crushing value = 5) Impact value = 0.31 2.80 17.5 17 22.6 % % %
Max : 30% by wt. for wearing surfaces such as runway, railways & pavements and 45% by wt. for other concrete as per IS:383-1970. Max : 30% by wt. for wearing surfaces such as runway, railways & pavements and 50% by wt. for other concrete as per IS:383-1970.
7) Abrasion Value =
Design Mix_M25_09.05.2012
TRIAL MIX - I
Trial Mix-I
A-2-Design Stipulations of M25 grade cement concrete as per IS: 10262-1982 & IS: 456-2000 25 N/mm 20 mm (angular) 100-135 mm Good "Moderate" 421.667 kg/cm a) Characteristic compressive strength after 28 days b) Maximum size of aggregate c) Degree of workability (slump) d) Degree of quality control e) Type of exposure f) Compressive strength of cement at 28days A-3-Target Mean strength of concrete:For a tolerance factor of 1.65 and using table-8 of IS:456-2000, the target mean strength for M-25 grade concrete is = 25 + 1.65 x 4.0 = A-4-Selection of water cement Ratio: - (W/C) From Fig.2 of IS:10262-1982, the free water cement ratio required for the target mean strength of 31.6 N/mm is 0.42 which is less than the maximum value of as prescribed "Moderate" for exposure at table-5 of IS:456-2000. A-5-Selection of water & Sand content:From Table-4 of IS:10262-1982, for 20mm maximum size aggregate and sand conforming to grading Water content per cubic metre of concrete = Admixture Dose = 174 4 kg/m kg/m "Zone III" (Source: Jindal Tanker) (Make: SIKA-Plastiment R1) 35 %
31.6 N/mm
0.6
And sand content as percentage of total aggregate by absolute volume= For change in W/C & value for fine aggregate (sand) conforming to following adjustments are required. I) For decrease in W/C ratio= 0.6 "Zone III" the
Adjustment required in percentage (%) sand in total aggregate 0.42 = 0.18 0.18 x
20
3.6
1.50 ii) For sand conforming to zone III of table-4 of IS:383-1970 Total 5.10 Therefore required sand content as percentage (%) of total aggregate by absolute volume= 35 5.10 = 29.90 % Coarse aggregate = 100 29.90 = 70.10 % Required water content = 174 kg/m
Design Mix_M25_09.05.2012
A-6-Determination of cement content:Water cement ratio (W/C) = Water requirement = Cement requirement =
Or, say= 0.42 174 414.29 414.00
A-7-Determination of Fine and Coarse aggregate content:From Table 3 for the specified maximum size of aggregate of 20mm, the amount of entrapped air in the wet concrete is= (%) percent. 2 Taking this into account and applying equation from 3.5.1 of IS:10262-1982 .
Remarks
Admixture Dose =
Kg/cum
Design Mix_M25_09.05.2012
Sl.No.
1 2 3 4 5 6
Age in days
Load in M T 51.9
7-days
28-days
785.0 775.0
Remarks:- The mix designed proportion of cement concrete (Mix-I) is based on the quality of the
ingredient materials such as water, cement, fine aggregate and coarse aggregates received in this laboratory. More over as strength of concrete of the said Mix is directly related to the strength of cement mentioned at A-1 (table- II), cement having the same strength must be used while adopting the above Mix design of concrete. 2:-Aggregates are used in (S.S.D) saturated surface dry condition in the above Mix-I
Design Mix_M25_09.05.2012
TRIAL MIX - II
Trial Mix-II
A-2-Design Stipulations of M25 grade cement concrete as per IS: 10262-1982 & IS: 456-2000 25 N/mm 20 mm (angular) 150-180 mm Good "Moderate" 421.667 kg/cm a) Characteristic compressive strength after 28 days b) Maximum size of aggregate c) Degree of workability (slump) d) Degree of quality control e) Type of exposure f) Compressive strength of cement at 28days A-3-Target Mean strength of concrete:For a tolerance factor of 1.65 and using table-8 of IS:456-2000, the target mean strength for M-25 grade concrete is = 25 + 1.65 x 4.0 = A-4-Selection of water cement Ratio: - (W/C) ( Varying the pre-selected free W/C by(+) 10%as per IS : 10262 - 1982 ) From Fig.2 of IS:10262-1982, the free water cement ratio required for the target mean strength of 31.6 N/mm is 0.50 which is less than the maximum value of as prescribed "Moderate" for exposure at table-5 of IS:456-2000. A-5-Selection of water & Sand content:From Table-4 of IS:10262-1982, for 20mm maximum size aggregate and sand conforming to grading Water content per cubic metre of concrete = Admixture Dose = 200 4 kg/m kg/m "Zone III" (Source: Jindal Tanker) (Make: SIKA-Plastiment R1) 35 %
31.6 N/mm
0.6
And sand content as percentage of total aggregate by absolute volume= For change in W/C & value for fine aggregate (sand) conforming to following adjustments are required. I) For decrease in W/C ratio= 0.6 "Zone III" the
Adjustment required in percentage (%) sand in total aggregate 0.5 = 0.1 0.1 x
20
1.50 ii) For sand conforming to zone III of table-4 of IS:383-1970 Total 3.50 Therefore required sand content as percentage (%) of total aggregate by absolute volume= 35 3.50 = 31.50 % Coarse aggregate = 100 31.50 = 68.50 % Required water content = 200 kg/m
Design Mix_M25_09.05.2012
A-6-Determination of cement content:Water cement ratio (W/C) = Water requirement = Cement requirement =
Or, say= 0.5 200 400.00 400.00
A-7-Determination of Fine and Coarse aggregate content:From Table 3 for the specified maximum size of aggregate of 20mm, the amount of entrapped air in the wet concrete is= (%) percent. 2 Taking this into account and applying equation from 3.5.1 of IS:10262-1982 .
Remarks
Admixture Dose =
Kg/cum
Design Mix_M25_09.05.2012
Sl.No.
1 2 3 4 5 6
Age in days
Load in M T 44.0
7-days
28-days
62.0 68.5
Remarks:- The mix designed proportion of cement concrete (Mix-II) is based on the quality of the
ingredient materials such as water, cement, fine aggregate and coarse aggregates received in this laboratory. More over as strength of concrete of the said Mix is directly related to the strength of cement mentioned at A-1 (table- II), cement having the same strength must be used while adopting the above Mix design of concrete. 2:-Aggregates are used in (S.S.D) saturated surface dry condition in the above Mix-II
Design Mix_M25_09.05.2012
Trial Mix-III
A-2-Design Stipulations of M25 grade cement concrete as per IS: 10262-1982 & IS: 456-2000 25 N/mm 20 mm (angular) 80-110 mm Good "Moderate" 421.667 kg/cm a) Characteristic compressive strength after 28 days b) Maximum size of aggregate c) Degree of workability (slump) d) Degree of quality control e) Type of exposure f) Compressive strength of cement at 28days A-3-Target Mean strength of concrete:For a tolerance factor of 1.65 and using table-8 of IS:456-2000, the target mean strength for M-25 grade concrete is = 25 + 1.65 x 4.0 = A-4-Selection of water cement Ratio: - (W/C) ( Varying the pre-selected free W/C by(-) 10%as per IS : 10262 - 1982 ) From Fig.2 of IS:10262-1982, the free water cement ratio required for the target mean strength of 31.6 N/mm is 0.40 which is less than the maximum value of as prescribed "Moderate" for exposure at table-5 of IS:456-2000. A-5-Selection of water & Sand content:From Table-4 of IS:10262-1982, for 20mm maximum size aggregate and sand conforming to grading Water content per cubic metre of concrete = Admixture Dose = 165 4 kg/m kg/m "Zone III" (Source: Jindal Tanker) (Make: SIKA-Plastiment R1) 35 %
31.6 N/mm
0.6
And sand content as percentage of total aggregate by absolute volume= For change in W/C & value for fine aggregate (sand) conforming to following adjustments are required. I) For decrease in W/C ratio= 0.6 "Zone III" the
Adjustment required in percentage (%) sand in total aggregate 0.4 = 0.2 0.2 x
20
1.50 ii) For sand conforming to zone III of table-4 of IS:383-1970 Total 5.50 Therefore required sand content as percentage (%) of total aggregate by absolute volume= 35 5.50 = 29.50 % Coarse aggregate = 100 29.50 = 70.50 % Required water content = 165 kg/m
Design Mix_M25_09.05.2012
A-6-Determination of cement content:Water cement ratio (W/C) = Water requirement = Cement requirement =
Or, say= 0.40 165 412.50 413.00
A-7-Determination of Fine and Coarse aggregate content:From Table 3 for the specified maximum size of aggregate of 20mm, the amount of entrapped air in the wet concrete is= (%) percent. 2 Taking this into account and applying equation from 3.5.1 of IS:10262-1982 .
Remarks
Admixture Dose =
Kg/cum
Design Mix_M25_09.05.2012
Sl.No.
1 2 3 4 5 6
Age in days
Load in M T 59.5
7-days
28-days
84.5 85.5
Remarks:- The mix designed proportion of cement concrete (Mix-III) is based on the quality of the
ingredient materials such as water, cement, fine aggregate and coarse aggregates received in this laboratory. More over as strength of concrete of the said Mix is directly related to the strength of cement mentioned at A-1 (table- II), cement having the same strength must be used while adopting the above Mix design of concrete. 2:-Aggregates are used in (S.S.D) saturated surface dry condition in the above Mix-III
Design Mix_M25_09.05.2012