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Basics Design Parameters Pressure Drop Particle Collection Efficiency Example Design Calculations
Advantages/Disadvantages
Relatively small Simple to operate Low capital costs Comparable operating and maintenance costs to esp, baghouse Handles sticky, flammable, corrosive PM Independent of particle resistivity Higher energy costs Lower flow rates than esp, baghouse (105 acfm) Potential for downstream corrosion and visible plumes Produces sludge
Venturi Basics
In the fixed-throat venturi, the gas stream enters a converging section where it is accelerated toward the throat section. Liquid droplets are also introduced into the converging section. Owing to inertia, they have a different velocity relative to the smaller particles. The particles in the gas stream are collected when they impact upon the drops.
Exhaust gas
Liquid injection
Atomizing Spray
Liquid Entrainment
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Mist Eliminator
All wet scrubbers produce entrained droplets. These droplets contain the contaminants and must be removed downstream This is referred to as mist elimination or entrainment separation. A cyclone is typically used for the small droplets generated in a venturi
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Liquid-to-Gas Ratio
Higher L/G, higher L/G optimal at 710 gal/1000ft3 L/G > 10 increases P and operating costs
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Relative Velocity
Due to their inertia, the larger water droplets respond slowly to changes in the surrounding gas velocity, whereas the smaller pollution particles respond rapidly. The difference in velocity, the relative velocity causes impaction of the particles onto the droplets.
Increased relative velocity, increased Highest gas velocity at center of throat (150 500 ft/s) High relative velocities in throat and downstream of throat
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Pressure Drop
P = 10 to 80 in. w.c. P > 45 in w.c. does not typically increase in standard designs
Throat exit
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Gonsalves, JAS et al Journal of Hazardous Materials B81 (2001) 123-140
Pressure Drop
In general:
Qwater P Qgas
2 vthroat
)
( )
L 2 Calverts Model: P = 5.4 x10 sat vthroat G P = pressure drop, inches w.c.
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L/G = liquid to gas ratio, gal per 1000 ft3 sat = saturated gas stream density, lb/ft3 vthroat = gas velocity at throat, ft/sec
Assumptions:
All liquid forms droplets Droplet acceleration only contribution to P All droplets have no initial axial velocity Drops reach gas velocity in throat Flow is 1-D, incompressible, adiabatic
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1850 K= L G
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Throat Dimensions
From mass continuity of the gas, the throat area is given as:
Athroat = Ainlet
vthroat vinlet
For optimal pressure recovery, the length of the throat area is taken as 3 times the throat diameter and the length of the diverging section is > 4 times the throat diameter.
Ldiverging
inlet
Lthroat
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Gonsalves, JAS et al Journal of Hazardous Materials B81 (2001) 123-140
Solve numerically for small dx, moving in the downstream direction while conserving mass and momentum:
2 m + 1 f v ( ) gas
gas
2 Deq
( ) dx
Gas kinetics
Drop kinetics
Film kinetics
L m= (dimensionless) G
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Gonsalves, JAS et al Journal of Hazardous Materials B81 (2001) 123-140
EPA Handbook Control Technologies for Hazardous Air Pollutants EPA625/6-91/014 June 1991
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Collection Efficiency
Main removal mechanism is impaction Particles < 0.1 m mainly diffusion Efficiency decreases exponentially with decreasing particle size
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EPA Handbook Control Technologies for Hazardous Air Pollutants EPA625/6-91/014 June 1991
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PT = PG + PL + Pmech
PT = total contact power, PG = power due to pressure drop of gas passing through the scrubber, PL = power due to the scrubber liquid atomization, and Pmech = power due to mechanical devices to increase contact, i.e., a rotor.
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Lapple, C.E. and H.J. Kamack, Performance of Wet Dust Scrubbers, Chemical Engineering Progress, vol. 51, March 1955.
*0.5 2 psig
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= 1 exp ( PT
Davis, W.T. Ed., Air Pollution Engineering Manual (2nd Edition), John Wiley & Sons, Inc., New York, 2000; Theodore, Louis and Anthony Buonicore, Ed., Air Pollution Control Equipment: Selection, Design, Operation, and Maintenance, Prentice-Hall, Inc. Englewood Cliffs, New Jersey, 1982.
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Pt = Pt j ( mass ) j
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% Removal
diameter, um
*spreadsheet located on course website
EPA Handbook Control Technologies for Hazardous Air Pollutants EPA625/6-91/014 June 1991
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Line of Maximum Possible Humidity Value (saturated; both vapor & liquid present)
Not possible
Vapor Only
EPA Handbook Control Technologies for Hazardous Air Pollutants EPA625/6-91/014 June 1991
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As water is added upstream of the scrubber, the water evaporates, cooling the gas until it is saturated Leaving scrubber Entering scrubber
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Qw =
sat Qin =
)(H
w
sat
H in )
Saturated emission stream flow rate, acfm Inlet emission stream flow rate, acfm Flow rate of water vapor added, acfm Temperature of saturated emission stream, F Temperature of inlet emission stream, F Density of emission stream, lb/ft3 Density of water vapor, lb/ft3 Absolute humidity of saturated emission stream, lb H2O/lb dry air Absolute humidity of inlet emission stream, lb H2O/lb dry air
=
P
P ( MW ) RT
= pressure of emission stream, atm atm-ft 3 lb mole R = temperature of gas, R = gas constant, 0.7032
w =
H sat = H in =
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= dry
= W
(1 atm )( 29 lb/lb-mole ) lb dry gas = 0.0676 0.7302 ( 460 + 127 ) ft 3 P ( MW ) (1 atm )(18 lb/lb-mole ) lb water vapor = = 0.042 RT 0.7302 ( 460 + 127 ) ft 3
P ( MW ) = RT
Qw
11,504acfm
(Tsat + 460 ) + Q 110, 000 (127 + 460 = ) + 11,500 = ( ) (Tin + 460 ) w ( 400 + 460 )
86,540acfm
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EPA Handbook Control Technologies for Hazardous Air Pollutants EPA625/6-91/014 June 1991
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Although a P of 47 w.c. is not typical for municipal incinerators, it is still < 80 w.c. and should work.
EPA Handbook Control Technologies for Hazardous Air Pollutants EPA625/6-91/014 June 1991
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where L/G = liquid to gas ratio (gallons per 1000 actual ft3)
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= K
1850 = L G
1850 = 9.62 ( 20 )
Gas Pressure Drop (< 80 inches H2O) Gas Velocity at Throat (60 150 m/s) Liquid to Gas Ratio (1030 gallons/1000 acf ) Inlet Particle Size (>0.2 micrometers)
lb water 29 moles water ft 3 water = = Bws 0.1 = 0.16 0.16 mole gas ft 3 gas lb dry gas 18
ft 3 water vapor lb water ft 3 dry gas lb dry gas lb gas = + (0.042 ) 0.84 sat Bws ( w ) + (1 Bws )= gas 0.16 0.0676 3 = 0.063 3 3 3 3 ft gas ft water vapor ft gas ft dry gas ft gas
= vthroat
A = throat
= 2.6 ft
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Ldiverging = 10.4 ft
= 7.8 ft
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Condensation/Venturi Scrubber
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