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Thursday, October 18, 2012

Fundamental Deviations Letter For Hole and Shaft Basis.

The Value for the Hole from "A" to "H" are positive (+), for the Shaft from "a" to "h" negative (-). The Value of the Hole from "J" to "K" either positive (+) or negative (-), for Shaft form "j" to "k" either positive (+) or negative (-).

Applications with ISO 286/ANSI B4.2-1978 International Tolerance Grade.

For best fit selection for a specific applications many factors can be effective. Such as speed, temperatures, length engagement, materials, lubrications, humidity, bearing load and etc. To satisfy extreme conditions the best preferred fit must be considered. The tolerances indicated by the International Tolerance (IT) Grades are general guide to machining process given in ISO 286/ANSI B4.2-1978 showmen in the below table.

APPLICATIONS and PROCESS LAPPING AND HONING CYLINDIRICAL TURNINIG AND DIAMOND TURNING PLANE/ SURFACE GRINDING BROACHING AND REAMING BORING AND TURNINIG SAWING POWDER METAL-SINTERED MILLING PLANING, SHAPING, COLD ROLLING AND DRAWING COLD ROLLING AND DRAWING DRIILING DIE CASTING PUNCHING AND FORGING HOT ROLLING, FALME CUTTING AND SAND CASTING

IT Grade Range IT1, IT2, IT3, IT4, IT5, IT4, IT5, IT6, IT7 IT5, IT6, IT7, IT8, IT9 IT5, IT6, IT7, IT8, IT9 IT6, IT7, IT8, IT9, IT10, IT11, IT12 IT9, IT10, IT11 IT7, IT8, IT9,IT10 IT9,IT10,IT11, IT12, IT13 IT10, IT11, IT12, IT13,IT14, IT 4, IT5, IT6,IT7 IT11, IT12,IT13, IT14 IT12,;IT13,IT14, IT15 IT13,IT14, IT15,IT16 IT1 4,IT15, IT16

ISO 286 TOLEARANCE BAND IT01 To IT7

Tolerance Band Given Below (IT01 To IT7) In Micrometer=(10-3)mm Example: IT1 For Nominal Size 0-3mm; 0.8m=0.8x(10-3)=0.0008mm
NOMINAL( BASIC) SIZES (mm) OVER UP TO INCL. 0 3 3 6 6 10 10 18 18 30 INTERNATIONAL TOLERANCE GRADES IT01 IT0 IT1 IT2 IT3 IT4 0.03 0.05 0.8 1.2 2 3 0.04 0.06 1 1.5 2.5 4 0.04 0.06 1 1.5 2.5 4 0.05 0.08 1.2 2 3 5 0.06 1 1.6 2.6 4 6

IT5 4 5 6 8 9

IT6 6 8 9 11 13

IT7 10 12 15 18 21

18 30 50 80 120 180 250 315 400 500 630 800 1000 1250 1600 2000 2500

30 50 80 120 180 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150

0.06 0.08 0.08 1 1.2 2 2.5 3 4 4.5 5 5.5 6.5 8 9 11 13

1 1 1.2 1.5 2 3 4 5 6 6 7 8 9 11 13 16 18

1.6 1.6 2 3.6 3,5 4.8 6 7 8 9 10 11 13 16 18 22 26

2.6 2.6 3 4 5 7 8 9 10 11 12 15 18 21 26 30 36

4 4 5 6 8 10 12 13 16 16 18 21 24 29 35 41 60

6 7 8 10 12 14 16 18 20 22 25 29 34 40 48 67 69

9 11 13 16 18 20 23 25 27 30 35 40 46 54 65 77 93

13 16 19 22 25 29 32 36 40 44 50 56 66 78 92 110 135

21 25 30 35 40 46 62 57 63 70 80 90 105 126 160 175 210

Equation Chart to Calculate Fundamental Deviation of Shaft Size Up to 500mm (Geometrical Mean Dia "mm")
FORMULAEE FOR FUNDAMENTAL DEVIATION FOR SHAFTS SIZES UP TO 500 mm UPPER DEVIATION (es) LOWER DEVIATION (ei) Shaft Designation In Microns (for D in mm) Shaft Designation In microns (for D in mm) a = -(265 + 1.32D) for D 120 j5 to j8 No formula ;and js ITx1/2 = 3.52D for D > 120 k4 to k7 =+ 0.6x 3 D b = (140 + 0.852D); for D <160 ;And k for Grade 3 and 4 =0 = 1.82D for D > 160 m = + (T7-IT6) c = 52D 0.2 for D 40 = -(95 + 0.82) for D> 40 n P r s t u V X y z za zb zc = + 5D 0.34 = + IT7 + 0 to 5 = geometric mean of values for p and s = IT8 + 1 to 4; for D 50 = + 7T7 to + 0.4D; for D > 50 = + IT7 + 0.63D = + IT7 + D = + IT1 + 1.2525D = + IT7 + 1.62D = + IT7 + 2D = + IT7 + 2.52D = IT8 + 3 + 3.152D = + IT9 + 4D = + IT10 + 4D

cd d e ef f fg g h

G.M. of values for c and d = 16D 0.44 = -11D0.41 G.M. of values for e and f = -5.5D 0.41 G.M. of values for f and g = -2.5D 0.34 =0

ALL DEVIATIONS EXCEPT THOSE GIVEN BELOW IT9 and Closer Grades J,K.M, Up to and Grade N IT8 Inclusive P to ZC Up to Grades 7 inclusive N

GENERAL RULE: Hole limits are identical with the shaft limits of the same symbole (Letter and Grade)but disposed on the other side of the zero line.EI=-es (EI is equal upper deviation of shaft of the same letter symbol but of opposite sign.) ES=0

For Size Above 3mm For Size Above 3mm

SPECIALS RULES: ES= Lower deviation ei of the shaft of the same letter symbol but one grade finer and of opposite sign increased by the difference between the tolerances of the two grades in; ei+ITx=ES+ITn and ei-ITn= ES-ITx (x=n-1)

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