150 7125 Dana 32000 Transmission

VPS SERIES
Maintenance and Service Manual

32000 Powershift Transmission
Document No. 150-7125
SPICER OFF-HIGHWAY PRODUCTS
R & HR Model
3, 6 & 8 Speed Long Drop with
Range Shift
Model 32000 Powershift Transmission
2
BREAKER TECHNOLOGY 1999
Foreword
Eastern USA
Phone (440) 248-7168 | Fax: (440) 248-8645
30625 Solon Industrial Parkway | Solon, OH 44139
Western USA & Mexico
Phone (951) 369-0878 | Fax: (951) 369-8281
3453 Durahart Street | Riverside, CA 92507
Canada & International
www.rockbreaker.com
Hode| 32000 Powersh|ft Transm|ss|on
0ANA 60RP0RAT|0N
Publication Date: 08/99
Foreword
This component manual forms part of the Service Manual for a Breaker
Technology (BTI) product.
The information in this document is reprinted by BTI with permission for
the sole purpose of supporting BTI products. Although every effort has
been made to keep this information current, the information and data in
this manual apply at time of publication as stated above.
,QVWUXFWLRQVLQWKLVPDQXDOPD\UHIHUWRVSHFLFWRROVOLIWLQJGHYLFHVDQG
work methods. BTI does not accept responsibility for personal injury,
HTXLSPHQWIDLOXUHRUGDPDJHLIWKRVHVSHFLHGDUHQRWXVHG
If any information, work method or instruction in this manual is unclear,
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WARNING!

Before attempting any service or maintenance procedure, read the
Safety Section of the BTI Service manual for this vehicle.
1
1999 BREAKER TECHNOLOGY
Foreword
NOTES
3
Table of Contents
Tab|e of 6ontents
6ontents
Foreword ....................................................................... 2
Table of Contents ......................................................... 3
Transmission Assembly .............................................. 4
How the Units Operate ................................................. 5
Converter Group ........................................................... 8
Converter & Transmission Case Group ................... 10
R or HR32000 ........................................................ 12
Control Vale Assembly ............................................... 18
PARKING BRAKE GROUP .................................... 20
AXLE DISCONNECT ............................................. 20
Maintenance and Service........................................... 24
Disassembly ........................................................... 24
1st Speed Clutch (low)
Disassembly/Reassembly ..................................... 36
Disassembly ........................................................... 36
1st Speed Clutch Reassembly ............................... 38
Reverse & 3rd Clutch Disassembly & Reassembly 41
Disassembly ........................................................... 41
3rd Speed Clutch Disassembly .............................. 44
3rd Speed Clutch Reassembly .............................. 46
Reverse Clutch Reassembly .................................. 48
Disassembly & Reassembly of Forward and
Second Clutch ........................................................... 51
2nd Clutch Disassembly ........................................ 54
2nd Clutch Reassembly ......................................... 55
Forward Clutch Reassembly .................................. 57
Oil Sealing Ring Removal .......................................... 60
Transmission Reassembly ........................................ 61
Disassembly and Reassembly of
,PSHOOHUDQG%DIH .................................................... 70
Disassembly ........................................................... 70
Reassembly ........................................................... 71
Disassembly and Reassembly of
Turbine and Impeller Cover ...................................... 73
Disassembly ........................................................... 73
Reassembly ........................................................... 74
Servicing Machine After Transmission Overhaul .... 79
6SHFLFDWLRQVDQG6HUYLFH'DWD3RZHU6KLIW
Transmission and Torque Converter ....................... 80
Lubrication .................................................................. 80
Recommended Lubricants for Torque Converters and
Powershift Transmissions ...................................... 80
Trouble Shooting Guide ............................................. 81
For the R and HR Model, 32000 Transmission ...... 81
Mechanical Checks ................................................ 81
Hydraulic Checks ................................................... 81
Low Clutch Pressure .............................................. 81
Low Converter Charging Pump Output .................. 81
Overheating ........................................................... 81
Noisy Converter ..................................................... 81
Lack of Power ........................................................ 81
16 Screw Ring Gear Installation Procedure ............. 84
(Non-Asbestos Ring Gear) ..................................... 84
Cleaning and Inspection ............................................ 89
Cleaning ................................................................. 89
Inspection ............................................................... 89
32 Screw Ring Gear Installation Procedure ............. 92
(Non-Asbestos Ring Gear) ..................................... 92
R32000 Front Cover Group ........................................ 94
R-32000 Assembly Instruction Illustration ............... 95
Maintenance and Service ...................................... 97
Disassembly ........................................................... 97
R32000 - C270/C320 External Plumbing Diagram.. 101
Installation Instructions of New
Non-Metallic Sealing Rings .................................... 102
32000 6 & 8 Speed Output Group
With Range Shift ..................................................... 104
R & HR 6 & 8 Speed .................................................. 108
Disassembly ......................................................... 108
6 & 8 Speed Output Disassembly ........................ 108
Reassembly ......................................................... 109
6 Speed Transmission Low Range .......................111
6 Speed Transmission High Range ......................112
8 Speed Transmission Low Range .......................113
8 Speed Transmission High Range ......................114
8 Speed Clutch Section ........................................115
4th Speed Clutch Group 8 Speed Transmission ... 115
8 Speed Section ....................................................116
Disassembly ..........................................................116
4th Speed Clutch Disassembly .............................116
4th Speed Clutch Reassembly ..............................118
4th Speed Clutch Installation ................................119
Converter Housing Installation ..............................119
Drive Plate Installation ............................................. 121
Transmission to Engine Installation Procedure .... 122
4
Transmission Assembly
4
Transm|ss|on Assemb|y
5
How the Units Operate
5
How the Units Operate
how the Un|ts 0perate
6
6
7
7
8
Converter Group
8
Converter Group
8
6onverter Croup
9
Converter Group
9
Converter Group
9
10
Converter & Transmission Case Group
6onverter & Transm|ss|on 6ase Croup
11
12
R or hR32000
13
14
15
16
17
18
6ontro| Va|e Assemb|y
19
20
AXLE 0|860NNE6T
PARK|NC RAKE CR0UP
21
Figure I
22
Figure I
23
Figure J
24
Maintenance and Service
Ha|ntenance and 8erv|ce
0|sassemb|y
25
26
27
28
29
30
31
32
33
34
35
36
1st Speed Clutch (low) Disassembly/Reassembly
1st 8peed 6|utch (|ow} - 0|sassemb|y|
Reassemb|y
0|sassemb|y
37
38
1st 8peed 6|utch Reassemb|y
39
40
41
Reverse & 3rd Clutch Disassembly & Reassembly
Reverse & 3rd 6|utch
0|sassemb|y & Reassemb|y
0|sassemb|y
42
43
44
3rd 8peed 6|utch 0|sassemb|y
45
46
3rd 8peed 6|utch Reassemb|y
47
48
Reverse 6|utch Reassemb|y
49
50
51
Disassembly & Reassembly of Forward and Second Clutch
0|sassemb|y & Reassemb|y of
Forward and 8econd 6|utch
52
53
54
2nd 6|utch 0|sassemb|y
55
2nd 6|utch Reassemb|y
56
57
Forward 6|utch Reassemb|y
58
59
60
Oil Sealing Ring Removal
0|| 8ea||ng R|ng Remova|
61
Transmission Reassembly
Transm|ss|on Reassemb|y
62
63
64
65
66
67
68
69
70
'LVDVVHPEO\DQG5HDVVHPEO\RI,PSHOOHUDQG%DIH
0|sassemb|y and Reassemb|y of
|mpe||er and aff|e
0|sassemb|y
71
Reassemb|y
72
73
Disassembly and Reassembly of Turbine and Impeller Cover
0|sassemb|y and Reassemb|y of
Turb|ne and |mpe||er 6over
0|sassemb|y
74
Reassemb|y
75
76
77
78
79
Servicing Machine After Transmission Overhaul
8erv|c|ng Hach|ne After Transm|ss|on 0verhau|
80
6SHFLFDWLRQVDQG6HUYLFH'DWD
8pec|f|cat|ons and 8erv|ce 0ata
-Power 8h|ft Transm|ss|on and Torque 6onverter
Recommended Lubr|cants for Torque 6onverters and Powersh|ft Transm|ss|ons
Lubr|cat|on
81
Trouble Shooting Guide
Troub|e 8hoot|ng Cu|de
For the R and hR Hode|, 32000 Transm|ss|on
Hechan|ca| 6hecks
hydrau||c 6hecks
Low 6|utch Pressure
Low 6onverter 6harg|ng Pump 0utput
0verheat|ng
No|sy 6onverter
Lack of Power
82
83
84
16 Screw Ring Gear Installation Procedure
(Non-Asbestos R|ng Cear}
1 8crew R|ng Cear |nsta||at|on Procedure
85
86
87
88
89
Cleaning and Inspection
6|ean|ng and |nspect|on
6|ean|ng
|nspect|on
90
Speed Sensor Bushing Installation
8peed 8ensor ush|ng |nsta||at|on
91
Speed Sensor Bushing Installation
92
32 8crew R|ng Cear |nsta||at|on Procedure
(Non-Asbestos R|ng Cear}
93
94
R32000 Front Cover Group
R32000 Front 6over Croup
95
R-32000 Assembly Instruction Illustration
R-32000 Assemb|y |nstruct|on |||ustrat|on
96
97
Ha|ntenance and 8erv|ce
0|sassemb|y
98
99
100
101
R32000 - C270/C320 External Plumbing Diagram
R32000 - 6270|6320 Externa| P|umb|ng 0|agram
102
Installation Instructions of New Non-Metallic Sealing Rings
|nsta||at|on |nstruct|ons of New Non-Heta|||c 8ea||ng R|ngs
103
Installation Instructions of New Non-Metallic Sealing Rings
104
32000 6 & 8 Speed Output Group With Range Shift
32000 & 8 8peed 0utput Croup w|th Range 8h|ft
105
106
107
108
R & HR 6 & 8 Speed
R & hR & 8 8peed
0|sassemb|y
& 8 8peed 0utput 0|sassemb|y
109
R & HR 6 & 8 Speed
Reassemb|y
110
R & HR 6 & 8 Speed
111
R & HR 6 & 8 Speed
8peed Transm|ss|on Low Range
112
R & HR 6 & 8 Speed
8peed Transm|ss|on h|gh Range
113
R & HR 6 & 8 Speed
8 8peed Transm|ss|on Low Range
114
R & HR 6 & 8 Speed
8 8peed Transm|ss|on h|gh Range
115
4th Speed Clutch Group 8 Speed Transmission
8 8peed 6|utch 8ect|on
4th 8peed 6|utch Croup 8 8peed Transm|ss|on
116
8 8peed 8ect|on
0|sassemb|y
4th 8peed 6|utch 0|sassemb|y
117
118
4th 8peed 6|utch Reassemb|y
119
4th 8peed 6|utch |nsta||at|on
6onverter hous|ng |nsta||at|on
120
121
Drive Plate Installation
0r|ve P|ate |nsta||at|on
122
Transmission to Engine Installation Procedure
Transm|ss|on to Eng|ne |nsta||at|on Procedure
123
124
125
126
127
128
NOTES
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
NOTES
153
NOTES
154

150 7125 Dana 32000 Transmission

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VPS SERIES

Maintenance and Service Manual

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