WAFER BUTTERFLY VALVES

Bulletin 1136-1156
January 2013

1146 or 1156 Motorized Wafer Valve

1145 or 1155 Manual Wafer Valve

Fives North American Wafer Buttery Valves are rugged, lightweight, and used for controlling low pressure combustion air* ow. They sandwich between companion anges with two locating holes on the valve body (ANSI Class 150 style for 3" to 14" ; RPM style for 16" to 42"). All wafer valves have stainless steel shafts; bodies and discs are heat-resistant cast iron. All are suitable for inlet pressures up to 10 psig, provided differential pressures across valves, at high re ow rate, are limited to 1 psi for 1145 and 1146 Valves, 2 psi for all others. No lubrication is required on 1145/46 and 1155/56. Seven types are available. 1136 Motorized Reduced Port Valves, for air or coke oven gas to 250 F, have a port diameter one size less than line size to facilitate proper valve sizing without the expense of reducing pipes at the valve. These valves feature self-cleaning discs and ttings for lubrication to clean and prevent sticking of internals with coke oven gas. 1136 Valves are available with bracket and linkage for most standard control motors. Available in 3" to 14" sizes. 1136 valves are not available for manual operation. 1145 (Manual) and 1146 (Motorized) Hot Air Valves, for combustion air* at temperatures from 250 F to 700 F, have adequate clearance to prevent binding due to thermal expansion. Clearance changes with temperature, so cold valves leak through the body/disc gap noticeably. To minimize leakage, the valves are not recommended for service below 250 F. 1145 Valves have locking handles for manual operation. 1146 Valves for motorized control are available (through 30") with bracket and linkage for most standard control motors. Larger valves require remote mounted operators. Available in 3" to 42" pipe sizes. 1145-H (Manual) and 1146-H (Motorized) High Temperature Air Valves: Identical to the 1145/1146 valves except for combustion air* at the temperature range of (700-1200 F), these valves have larger clearance to prevent binding due to thermal expansion at much higher temperatures. Clearance changes with temperature, so valves will leak noticeably through the body/disc gap at lower temperatures. To minimize leakage, the valves are not recommended for service below 700 F. Available with all options that are offered with the 1145/1146. 1155 (Manual) and 1156 (Motorized) Valves, for combustion air* up to 250 F, are available in 3" to 42" pipe sizes. Available with all options that are offered with the 1145/1146. Sizing. Full port wafer valves in lines of the same pipe size give increasing ow for a xed pressure drop until they are about 60 or 70 open. At greater openings, ow does not increase appreciably, although pressure drop across the valve falls off rapidly-downstream piping or burners, not the valve, become the limiting resistance in the system. At 90 open, the valve's ow resistance is negligible--its pressure drop is practically zero, and it can be ignored in pressure drop calculations. For control sensitivity, wafer valves should be selected for maximum ow at not more than 70 open. * Not for use with fuel gases.

WAFER VALVE CAPACITIES

scfh at 1"wc pressure drop (70 F air) and 0.25 PSIG, upstream pressure 1146, 1156 Pipe size inches 3 4 6 8 10 12 14 16 18 20 22 24 30 36 42 wide open 18 500 27 200 60 000 125 000 202 000 303 000 400 000 530 000 670 000 845 000 1 040 000 1 260 000 1 720 000 2 610 000 3 680 000 70 open 9 650 14 300 35 000 56 000 88 500 137 000 195 000 254 000 320 000 404 000 498 000 600 000 825 000 1 250 000 1 760 000 wide open 9 500 18 500 27 200 60 000 125 000 202 000 303 000 1136 70 open 4 940 9 650 14 300 35 000 56 000 88 500 137 000

Bulletin 1136-1156 Page 2

All leak rates evaluated with valve in closed position, and 0.25 PSIG pressure upstream. 1136/55/56 leak rates are evaluated at 70 F, those for 1145/1146 are at 250 F, while those for 1145/1146-H are at 700 F. Pipe Size -6 (3") -7 (4") -8 (6") -9 (8") -10 (10") -12 (12") -14 (14") -16 (16") -18 (18") -20 (20") -22 (22") -24 (24") -30 (30") -36 (36") -42 (42") 1136 165 213 694 791 996 1224 1410 1155/1156 341 373 672 943 1159 1410 1929 2494 3337 3349 5276 5784 7245 15221 21203 1145/1146 369 600 1300 2268 3460 5087 7005 9000 10961 13722 16913 20302 30210 44128 61430 1145/1146-H 376 578 1259 2202 3364 4940 6855 8735 10688 13451 16431 19709 29339 42832 59702

WAFER VALVE LEAK RATES

SPECIFICATIONS / CONSTRUCTION
Valve designation 1155/1156 1136 1145/1146 1145/1146-H Maximum inlet pressure, psi 25 25 25 Maximum temperature, F 250 700 1200 Body heat-resistant cast iron " " Disc heat-resistant cast iron " " Shaft stainless steel " "

For 1146-H Valves, consider specifying "1232 B & L" (for additional charge) with standoff bracket to help protect control motor from heat.

WAFER VALVES
Motor Mounted to Bracket with Adapter Plate for -9 to -30 inclusive
Motor Mounted Direct to Valve with Adapter Plate for -6, -7, -8. bracket not required

8 118 2

138
2 N-N

2916

78

516 -18 N.C. Tap

2

C L- of

716 dia.

C L of Valve

58 58 -11 N.C. Tap

1516

Manually operated 1145 for hot air. 1155 for cold air, gas.

1136 reduced port.

Motor operated 1146 for hot air. 1156 for cold air, gas.

DIMENSIONS SHOWN ARE SUBJECT TO CHANGE. PLEASE OBTAIN CERTIFIED PRINTS FROM FIVES NORTH AMERICAN COMBUSTION, INC. IF SPACE LIMITATIONS OR OTHER CONSIDERATIONS MAKE EXACT DIMENSION(S) CRITICAL.

Valve designation
dimensions in inches

A D E G J K L LL M MM N 158 2 658 8 91516 1338 16 10916 111116 1358 171316 20 258 338 4516 5 6 4 45/8 558 7 91/8 4 458 558 8 9 658 8 91516 13 1558 1058 11 11 12 13 71516 8 9316 10316 1118 10 1058 1058 1158 1258 22116 24 24 26 30 5916 6316 718 91516 11 12116 13 1318 14116 16 7 9 11 13 16 1 118 118 1

B* F

BB

NN 318 3 4

Q 658 658 658 8 8

U 1316 1316 1316 1316 1516 1516 1516

V 1 1 1 1 1316

Wt, lb.

To t ange

No. of Flange ange bolt bolts dia.

-6 -7 -8 -9 -10 19 21 21 23 25

3 4 6 8 10

318 378 5 758 938

2716 318 378 5 758

5 6 858 10 13

6 7 9 11 14

78

58

2 2 2 2 2

17 24 31 55 65 95 100 95 110 130 1316 1316 1 1

ANSI ANSI ANSI ANSI ANSI

4 8 8 8 12

158 158 1 1 178

-12 -14 -16 -18 -20

12 14 16 18 20

1138 1338 1518 16 18

938 1138

1578 17 1838 2038 22

17 18 19 21 2318

78 78 78

18316 1938 191316 211316 23

18916 19 20316 22316 2418

358 4 478 51116 7

8 8 8 8 8

1316 1316 1316 1316 1316

58 58 58 58 58

2 2 2 2 2

ANSI ANSI RPM RPM RPM

12 12 16 16 20

178 1 158 158 158

78 78
17 18 21916 27 30 32 34 40916 5138 5738 12916 13716 1638 1938 2238

-22 -24 -30 -36 -42 1 1 1

22 24 30 36 42

20 22 27 33 39 28 30 36 42 48

25 2678 32 38 44

26 27 33 39 45

14 15 18 21 24

1438 1538 18 21 24

26916 28716 3438 4078 4678

261516 281316 3478 4078 4678

8 9 13

8 8 878 1338 1338

1516

58 58

2 2 3 4 4

140 155 300 535 660

RPM RPM RPM RPM RPM

20 20 28 32 36

158 158 1 1 1

Bulletin 1136-1156 Page 3

* All, except 1136.

1136 only. ANSI = American National Standards Institute (formerly ASA) pipe ange size. RPM = Rivet Pipe Manufacturers' ange sizes. 3 Cored holes for ange bolts straddle centerline. J = 127/16 for 1136-8. J = 16 /16 for 1136-9.

WARNING: Situations dangerous to personnel and property may exist with the operation and maintenance of any combustion equipment. The presence of fuels, oxidants, hot and cold combustion products, hot surfaces, electrical power in control and ignition circuits, etc., are inherent with any combustion application. Parts of this product may exceed 160F in operation and present a contact hazard. Fives North American Combustion, Inc. urges compliance with National Safety Standards and insurance Underwriters recommendations, and care in operation.

Fives North American Combustion, Inc., 4455 East 71st Street, Cleveland, OH 44105 USA, Phone 216.271.6000 Fax 216.641.7852 email: fna.sales@vesgroup.com www.vesgroup.com/vesna
1-13-B1136-56