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CALCULATIONS AND SKETCHES

JOB NO.
Southern Region Houston, Texas BY DATE:
CHKD. DATE:
PAGE REV.
CLIENT AND LOCATION
UNIT
ITEM
Longitudinal Bending Circumferential Bending Axial Load
Header Pipe: Reinforcing Pad:
8.625 0
0.322 Note 3
0 Note 4 0.322
Trunnion:
6.625 Notes:
0.28 1. All stress values below are given in lbs/in
2.
22.4 Note 5 2. All load values below are given in lbs.
0.148 3. If line is existing, check against actual wall thickness
as reported by plant inspection.
Applied Loads (lbs) and Moments (in-lbs): 4. If line is existing, use corrosion allowance as reported by
plant inspection, or use original corrosion allowance as
0 reported in original pipe specification, whichever is greater.
0 5. Length of trunnion determined from outside wall of run pipe to
2525 to contact with grade or centerline of support beam.
64
200
Allowable Stresses:
16700
16700
Longitudinal Circumfrential Axial
Atofina, Beaumont, Texas
Sulfox
Trunnion loads on base ell at node 425. Ceasar calculation 25-007
TRUNNION OR OTHER CYLINDRICAL ATTACHMENTS TO PIPE
8" Sch 40s elbow with type 7 trunnion.
SUSTAINED INPUT
Corrosion Allowance (in.) Wall Thickness + Pad Thk - Corrosion t (in.)
Axial Force on Trunnion W (lbs)
Design Pressure P (psi)
Longitudinal Moment M
L
(in - lbs)
Circumfrential Moment M
c
(in - lbs)
Outside Diameter d (in.)
Wall Thickness (in.)
Length of Trunnion L (in.)
Design Temperature (F)
Hot Allowable Stress (psi)
Cold Allowable Stress (psi)
EQUATIONS
Outside Diameter D (in.) Reinforcing Pad thickness (in.)
Wall Thickness (in.)
Weld Size (in)
2
) 4 / ( d
M
f
L
L
t
=
t
D P
t
D f
S
L
2
) 2 / ( ) 2 / ( 17 . 1
5 . 1
+ =
2
) 4 / ( d
M
f
c
c
t
=
t
D P
t
D f
S
c
) 2 / ( ) 2 / ( 17 . 1
5 . 1
+ =
t
D P
t
D f
S
A
) 2 / ( ) 2 / ( 17 . 1
5 . 1
+ =
) 2 / ( 2 d
W
f
a
t
=
Rev.6
Longitudinal Evalvuation
f
L
=
0 Note 2 (typ)
S
L
=
429 25,050 Note 1 (typ) PASS
f
1
=
182
S
L2
=
2,848 25,050 PASS
Note: Expansion Load case gives the same result as Sustained Case. No evaluation is necessary.
Circumferential Evaluation
f
cs
=
0
f
2s
=
0
S
c2s
=
857 25,050 PASS
Localized Load f
2
=1.5( fc + f
a
) f
2Ma
=
182
S
c2Ma
=
3,277 25,050 PASS
Combined Resultant Load Evaluation
fr = 0
Localized Load f
3s
=1.5(fr + f
a
) f
3s
=
182
S
c3s
=
3,277 25,050 PASS
Axial Evaluation
f
a
=
121
S
as
=
2,470 25,050 PASS
Global Stress Evaluation
Bending Stress in Trunnion Bending Stress
f
s
=
0
S
b
=
0 < Sh = 16,700 PASS
Trunnion Section Modulus
Weld Resulant Force
Z
t
=
8.5
f
F
=
121
Weld Shear Stress
Shear Stress in Fillet Weld
S
w
=
55.71
< S
sa
=
13,360 PASS
Weld Area (in
2
) 2
Sustained Load Case (Mc+W)
< 1.5 S
h
=
Sustained Load Case (ML)
Sustained Load Case (Mc)
Localized Load f
2
= 1.5(f
cs
) < 1.5 S
h
=
< 1.5 S
h
=
Sustained Load Case (ML+W)
SUSTAINED CALCULATIONS
NOTE: IF ANY FAILURES RESULT BELOW, THE PIPING LOADS MUST BE ADJUSTED AND THEN RE-CALCULATED
< 1.5 S
h
=
Localized Load f
1
= f
L
+ 1.5f
a
< 1.5Sh =
< 1.5Sh =
Sustained Loading (ML+Mc+W)
Sustained Loading (W)
|
|
.
|

\
|
=
D
d D
Z
t
4 4
32
t
2 2
c L s
f f f + =
t
s
b
Z
L f
S

=
2 2 2
a c L F
f f f f + + =
W
F
W
A
f
S =
2 2
C L r
f f f + =
Rev.6
CALCULATIONS AND SKETCHES
JOB NO. 0
Southern Region Houston, Texas BY 0 DATE: 1/0/1900
CHKD. DATE:
PAGE REV.
CLIENT AND LOCATION
UNIT
ITEM
Longitudinal Bending Circumferential Bending Axial Load
Header Pipe: Reinforcing Pad:
Outside Diameter D (in.) 8.625 Reinforcing Pad thickness (in.) 0
Wall Thickness (in.) 0.322 Note 3
Wall Thickness + Pad Thk t (in.) 0.322
Trunnion:
Outside Diameter d (in.) 6.625 Notes:
Wall Thickness (in.) 0.28 1. All stress values below are given in lbs/in
2.
Length of Trunnion L (in.) 22.4 Note 5 2. All load values below are given in lbs.
Weld Size (in) 0.148 3. If line is existing, check against actual wall thickness
as reported by plant inspection.
Applied Loads (lbs) and Moments (in-lbs): 4. If line is existing, use corrosion allowance as reported by
plant inspection, or use original corrosion allowance as
Longitudinal Moment M
L
(in - lbs) 16970 reported in original pipe specification, whichever is greater.
Circumfrential Moment M
c
(in - lbs) 16970 5. Length of trunnion determined from outside wall of run pipe to
Axial Force on Trunnion W (lbs) 340 to contact with grade or centerline of support beam.
Design Pressure P (psi) 64
Design Temperature (F) 200
Allowable Stresses:
Hot Allowable Stress (psi) 16700
Cold Allowable Stress (psi) 16700
Longitudinal Circumfrential Axial
Atofina, Beaumont, Texas
Sulfox
Trunnion loads on base ell at node 425. Ceasar calculation 25-007
8" Sch 40s elbow with type 7 trunnion.
TRUNNION OR OTHER CYLINDRICAL ATTACHMENTS TO PIPE
EQUATIONS
EXPANSION INPUT
2
) 4 / ( d
M
f
L
L
t
=
t
D P
t
D f
S
L
2
) 2 / ( ) 2 / ( 17 . 1
5 . 1
+ =
2
) 4 / ( d
M
f
c
c
t
=
t
D P
t
D f
S
c
) 2 / ( ) 2 / ( 17 . 1
5 . 1
+ =
t
D P
t
D f
S
A
) 2 / ( ) 2 / ( 17 . 1
5 . 1
+ =
) 2 / ( 2 d
W
f
a
t
=
Rev.6
Longitudinal Evalvuation
f
L
= 492
S
L
= 6,975 25,050 Note 1 (typ) PASS
f
1
= 517 Note 2 (typ)
S
L2
= 7,301 25,050 PASS
Note: Expansion Load case gives the same result as Sustained Case.
Circumferential Evaluation
f
cE
= 492
Localized Load fcE = fc
S
cE
= 7,403 25,050 PASS
Localized Load f
2E
= fc + 1.5f
a
f
2E
= 517
S
c2E
= 7,729 25,050 PASS
Combined Resultant Load Evaluation
fr = 696
Localized Load f
3E
=fr + 1.5f
a
f
3E
= 721
S
c3E
= 10,441 25,050 PASS
Axial Evaluation
f
a
= 16
S
a
= 1,074 25,050 PASS
Global Stress Evaluation
Bending Stress in Trunnion Bending Stress
f
s
= 696 S
b
= 1,836 < Sh = 16,700 PASS
Trunnion Section Modulus
Weld Resulant Force
Z
t
= 8.5 f
F
= 696
Weld Shear Stress
Shear Stress in Fillet Weld
S
w
= 319.77 < S
sa
= 13,360 PASS
Weld Area (in
2
) 2
EXPANSION CALCULATIONS
< 1.5Sh =
< 1.5Sh =
Expansion Load Case (ML+W)
Expansion Load Case (Mc)
Expansion Load Case (Mc+W)
Expansion Load Case (ML+Mc+W)
< 1.5 S
h
=
< 1.5 S
h
=
< 1.5 S
h
=
< 1.5 S
h
=
Localized Load f
1
= f
L
+ 1.5f
a
Expansion Load Case (ML)
NOTE: IF ANY FAILURES RESULT BELOW, THE PIPING LOADS MUST BE ADJUSTED AND THEN RE-CALCULATED
|
|
.
|

\
|
=
D
d D
Z
t
4 4
32
t
2 2
c L s
f f f + =
t
s
b
Z
L f
S

=
2 2 2
a c L F
f f f f + + =
W
F
W
A
f
S =
2 2
C L r
f f f + =
Rev.6