Valve Support Design As PER BS (29!04!2011)

SUMMARY OF LUGS SUPPORT DESIGN REPORT
Sr no
Stress Analysis document

number
Service
Stress
Node
Size of
Valve
(Inch)
Rating
Make
Vendor
reference
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
2025
24"
600#
MSA
08-4009
RB-137
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
245
24"
600#
MSA
08-4009
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
2195
24"
600#
MSA
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
415
24"
600#
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
2255
24"
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
465
KE01-C3-160-PU-P-RE-0001-000-D01
OIL / KTO
KE01-C3-160-PU-P-RE-0001-000-D01
Fx (N)
Fy (N)
Fz (N)
CHECK FOR
LUG SUPPORT
PS-08
9722
83223
23363
SAFE
RB-134
PS-08A
17807
70643
12125
SAFE
08-4009
RB-138
PS-11-0
6769
41244
11133
SAFE
MSA
08-4009
RB-135
PS-11A-0
1604
49003
14694
SAFE
600#
MSA
08-4009
RB-139
PS-12
9738
54901
14448
SAFE
24"
600#
MSA
08-4009
RB-136
PS-12A
2959
47908
13967
SAFE
746
24"
600#
MSA
10-4015
RB-204
PS-16
14159
103568
27892
SAFE
OIL / KTO
686
24"
600#
MSA
10-4015
RB-211
PS-16A
6957
77845
21109
SAFE
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
3105
24"
600#
MSA
08-4009
RB-128
PS-18
16623
71084
17053
SAFE
10
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
5025
24"
600#
MSA
08-4009
RB-131
PS-18A
14585
79869
19211
SAFE
11
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
3325
24"
600#
MSA
08-4009
RB-129
PS-21
3532
64020
19100
SAFE
Valve Tag Support no
12
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
5245
24"
600#
MSA
08-4009
RB-132
PS-21A
7124
36615
8945
SAFE
13
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
3338
24"
600#
MSA
08-4009
RB-130
PS-22
5246
44316
12194
SAFE
14
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
5278
24"
600#
MSA
08-4009
RB-133
PS-22A
15839
70337
14690
SAFE
15
KE01-C3-160-PU-P-RE-0002-000-D01
KTO
60
24"
600#
MSA
10-4015
RB-203
PS-01
27882
94019
7687
SAFE
16
KE01-C3-160-PU-P-RE-0002-000-D01
KTO
150
24"
600#
MSA
10-4015
RB-216
PS-02
34550
131133
18813
SAFE
17
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
455
24"
600#
MSA
09-4002
RB-160
PS-11-G
11097
38102
3776
SAFE
18
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
195
24"
600#
MSA
09-4002
RB-161
PS-07
22624
129353
20585
SAFE
19
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
415
24"
600#
MSA
09-4002
RB-165
PS-10
15077
58945
4125
SAFE
20
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
1730
24"
600#
MSA
09-4002
RB-181
PS-07A
16586
72995
15408
SAFE
21
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
1970
24"
600#
MSA
09-4002
RB-188
PS-10A
7425
24876
1460
SAFE
22
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
2020
24"
600#
MSA
09-4002
RB-189
PS-11A-G
25413
112229
4212
SAFE
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
2075
24"
600#
VIRGO
LOA / PPUI 10A
1600-PCV-033
PS-09
6083
23512
6521
SAFE
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
295
24"
600#
VIRGO
LOA / PPUI 10A
1600-PCV-032
PS-09A
10150
33876
7704
SAFE
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
3155
24"
600#
VIRGO
LOA / PPUI 10A
1600-PCV-029
PS-19
3783
49438
14341
SAFE
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
5075
24"
600#
VIRGO
LOA / PPUI 10A
1600-PCV-030
PS-19A
5682
41720
7578
SAFE
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
235
24"
600#
VIRGO
PPUP71A
1700-HV-013
PS-08
5983
20855
5173
SAFE
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
1780
24"
600#
VIRGO
PPUP71A
1700-HV-014
PS-08A
13532
49568
12667
SAFE
KE01-C3-160-PU-P-RE-0002-000-D01
OIL
2310
24"
600#
VIRGO
1600-HV-050
PS-12
36644
122152
6772
SAFE
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
3476
24"
600#
BREDA
KE01-C3-PAKL26A1600-ESV-002
D03-0007-000
PS-26
6898
133490
39448
SAFE
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
615
24"
600#
BREDA
D03-0007-000
PS-15
13329
89612
23487
SAFE
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
3525
24"
600#
BREDA
D03-0007-000
PS-27
1400
103199
22539
SAFE
KE01-C3-160-PU-P-RE-0001-000-D01
OIL
665
24"
600#
BREDA
D03-0007-000
PS-15A
30763
131670
25775
SAFE
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
915
24"
600#
BREDA
F01-0003-001
PS-14
9195
31799
2935
SAFE
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
940
24"
600#
BREDA
F01-0003-001
PS-15-G
25769
119104
26406
SAFE
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
1055
24"
600#
BREDA
KE01-C3-PAKL26AF01-0003-001
1700-HV-008
PS-17
19755
141904
41997
SAFE
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
3130
24"
600#
BREDA
KE01-C3-PAKL26AF01-0003-001
1700-HV-009
PS-18
16596
213789
63984
SAFE
KE01-C3-170-PU-P-RE-0001-000-D01
GAS
2135
24"
600#
BREDA
KE01-C3-PAKL26AF01-0003-001
1700-HV-010
PS-19
17920
111683
33504
SAFE
10
KE01-C3-170-PU-P-RE-0001-000-D01
GAS /CAC
1315
24"
600#
BREDA
RB-009
PS-01-G1
90964
436908
94369
SAFE
11
KE01-C3-170-PU-P-RE-0001-000-D02
GAS /CAC
3765
24"
600#
BREDA
RB-010
PS-01-G2
8521
89333
20075
SAFE
12
KE01-C3-170-PU-P-RE-0001-000-D03
GAS /CAC
2860
24"
600#
BREDA
RB-011
PS-01-G3
14135
90845
19232
SAFE
REMARKS
Use 20 thk lug, 12 thk stiff. & 12
thk base plate
Design Calculation & drawing
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I

thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I
thk base plate
Refer ANNEXURE I

thk base plate
Refer ANNEXURE II

thk base plate
Refer ANNEXURE II
thk base plate
Refer ANNEXURE II
thk base plate
Refer ANNEXURE II
thk base plate
Refer ANNEXURE II
thk base plate
Refer ANNEXURE II
thk base plate
Refer ANNEXURE II

thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III

thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III
thk base plate
Refer ANNEXURE III
MSA LUG SUPPORT DESIGN- OIL

LUG MATERIAL
BASE PLATE MATERIAL
Refer Detail drawing attached in Annexure I
170
ANNEXURE -I
S355 NL
S355 NL
Fy
12
Mx
205
235
Mz
165
Fz
190
Fx
110
12
210
All dimension shown in drawing "mm"
Max load from OIL line

Support No. PS-11-0
FX =
FY =
FZ =
6769
41244
11133
12
N
N
N
DESIGN OF LUG PLATE

CASE 1:CHECK THE LUG PLATE THICKNESS AT TOP OF BASE PLATE LEVEL
LUG MATERIAL
S355 NL
355
Yield stress of Lug material
Py
=
N/mm2
Load on one plate

FX
FY or Fc
FZ
2256.3
13748.0
3711.0
N
N
N
686535.0
417421.7
N-mm
N-mm
Mz
Mx
=6769/3
=41244/3
=11133/3
=3711*(((205+165)/2))
=(2256.33333333333*((205+165)/2)
=
=
=
=
=
=
z
170
44
12
44
12
Section properties of Lugs plate with stiffner
Area of Lug Plate
=170*12
=
2040
Area of Stifner
=44*12+44*12
=
1056
Total area
Ag =2040+1056
=
3096
Y bar=((2040*12/2)+(1056*(12+12/2)))/(2040+1056)=
15.55
X bar
=170/2
=
85
Ix=(170*12^3/12)+(2040*(15.55-12/2)^2)+(12*44^3/12)+(1056*(15.55-(12+44/2))^2)655182.14
Iy=(12*170^3/12)+(44*12^3/12)
4919336
Zx
Zy
=655182.14/(12+44-15.55)
=4919336/85
=
=
mm2
mm2
mm2
mm
mm
mm4
mm4
3
16197.33 mm
3
57874.54 mm
rx
ry
=SQRT(655182.14/3096)
=SQRT(4919336/3096)
=
=
14.55 mm
39.86 mm
As per BS 5950-2000
Resultant shear force on plate Fv

=SQRT((2256.33333333333/1000)^2+(3711/1000)^2=
Pv
=0.6*355*0.9*3096/1000
=
4.34
593.5
< SAFE
Fv < 0.6 Pv therefore the section is Low in shear
=
=
=(13748/(3096*355))+(417421.666666667/(355*16197.33))+(686535/(355*57874.54))=
0.12
< 1 SAFE
kN
kN
4.34
Length of the plate

Effective length
=(235+190)/2
Le
=2*212.5
Le / rx =425/14.55
=
=
=
212.5
425
29.21
mm
mm
Pc
318
N/mm2
As per Table 17
Pb
=
=
29.21
355
N/mm2
(For conservatively)
mx
my
=
=
1
1
As per Table 24
Le / rx =425/14.55
=(13748/(3096*318))+(1*417421.666666667/(355*14.55))+(1*686535/(355*39.86))=
0.12
< 1 SAFE
For more conservative Design
Length of the plate

Effective length
Le
3
Zx =
16197.33 mm
3
Sx =
22000 mm
=(235+190)/2
=7.5*212.5
=
=
16197.33/22000=
212.5
1593.75
mm
mm
0.74
=2.8*((0.74*1593.75*170)/12^2)^0.5
104.48
As per Table 17
Pc
=
177
=(13748/(3096*318))+(1*417421.666666667/(177*16197.33))+(1*686535/(177*57874.54))=
0.23
< 1 SAFE
CASE 2:CHECK THE LUG PLATE THICKNESS AT BOTTOM OF NUT LOACTION.
The bottom of base plate is free to move. Due to that friction will develop. The load
be reversed at the bolt location.
Friction force considered 60% along longer direction & 60% along transverse direction.
Fy
=
13748.0
Fx
=60%*13748
=
8248.8
Fz
=60% *13748
=
8248.8
Properties of plate:170
X
12
Mx
Fx
N/mm2
N
N
N
mm
Area of plate
=170*12
=
2040
mm4
Ix
=170*12^3/12
=
24480
mm4
Iy
=12*170^3/12
=
4913000
mm3
Zx
=170*12^2/6
=
4080
mm3
Zz
=12*170^2/6
=
57800
rx
=SQRT(24480/2040)
=
3.46
mm
Check for shear capacity of plate.
Resultant shear force at bottom of Nut Fv
=SQRT((8248.8/1000)^2+(8248.8/1000)^2)
Fv
=
11.67
kN
Shear capacity of plate
Pv = 0.6 x Py x 0.9 x Av
Pv
=0.6*355*0.9*2040/1000
=
391.07
kN
< SAFE
11.67
Fv should not exceed 60% of shear capacity
60% Pv
=60%*391.07
=
234.64
kN
> Fv Low Shear
Moment capacity of plate:355*4080/10^6=
Actual moment coming on plate
Mx=
8248.8*165/10^6=
Effective length of plate

:- Partially restrain in direction(Conservatively) 1.5 L
Le
=1.5*(205+165)/2
=
Le/r
=277.5/3.46
=
pc
From Table 24
=
Pc
=298*2040/1000
=
Actual vertical load coming on Plane area of plate
1.45
kN-m
1.36
< SAFE
kN-m
1.45
277.5 mm
80.2
2
298 N/mm
607.92 kN
Moment Mz due to Fz
=(8248.8/1000)*(277.5/1000)=
Bolt center to center distance
=
Vertical load due to moment
2.29/0.09
=
Vertical load Fy
=13748/1000
=
Total vertical load
=13.75+25.44
=
Design of base plate as per BS 5950-1 2000:BASE PLATE MATERIAL

S355 NL
Yield stress of base plate material
100
##
12
2.29
0.09
25.44
13.75
39.19
< SAFE
355
kN-m
m
kN
kN
kN
607.92
N/mm2
Thk plate
39
w=(13748/(100*210))+((686535*6)/(100^2*210))+((417421.666666667*6)/(210^2*100))=
=
3.18
c
=(100/2)-(12/2)-5
=
39
tp
=39*SQRT(3*3.18/355)
=
6.39
Provided base plate thickness
=
12
> SAFE
Zp
=210*100^6/6
Pyp Zp
=355*350000/10^6
Actual moment coming on Base plate
=
=
417421.666666667/10^6=
CHECK FOR LUG PLATE SHEAR AND BEARING DUE TO BOLT

Dia of bolt
=
350000
124.25
0.42
< SAFE
N/mm2
mm
mm
mm
6.39
mm3
kN-m
kN-m
124.25
32 mm
125
12
35
Resultant shear on hole on plate

Pr
=SQRT((13748/1000)^2+(3711/1000)^2=
14.24 kN
390.91
kN
> SAFE
14.24
=(0.6*355*12*(125+(1.1*(35-0.25*32*1.2))))/10^3=
Pbs
=1*32*12*550/1000
211.2 kN
> SAFE
14.24
CHECK FOR SHEAR AND BEARING OF BOLT:-
ps
Grade 8.8 grade from table 30
Shear capacity of single bolt
Ps
=(375*3.14*0.7*32^2/4)/1000)
Actual Shear capacity coming on single bolt
=SQRT((13748/(2*1000))^2+(3711/(2*1000))^2=

Bearing capacity of single bolt
Pbb
=(32*12*1000/1000)
ps
=
=
375 N/mm2
211.12 kN
7.12
< SAFE
211.12
=
=
1000 N/mm2
384 kN
> SAFE
7.12
Note: Enter data in RED cell only
MSA LUG SUPPORT DESIGN- GAS

LUG MATERIAL
BASE PLATE MATERIAL
170
ANNEXURE -I
S355 NL
S355 NL
Fy
20
Mx
205
235
Mz
165
Fz
190
Fx
110
12
210
Max load from Gas line

Support No. PS-11A-G
FX =
FY =
FZ =
25413
112229
4212
12
N
N
N
DESIGN OF LUG PLATE

LUG MATERIAL
S355 NL
355
Py
=
Load on one plate

FX
FY or Fc
FZ
Mz
Mx
=25413/3
=112229/3
=4212/3
=
=
=
=
=
=
=1404*(((205+165)/2))
=(8471*((205+165)/2)
N/mm2
8471
N
37409.66667 N
1404
N
259740
1567135
N-mm
N-mm
z
170
40
20
40
12
Area of Lug Plate
=170*20
=
3400
Area of Stifner
=40*12+40+12
=
960
Total area
Ag
=3400+960
=
4360
Y bar=((3400*20/2)+(960*(20+12/2)))/(3400+960)=
16.61
X bar
=170/2
=
85
Ix=(170*20^3/12)+(3400*(16.61-20/2)^2)+(12*40^3/12)+(960*(16.61-(20+40/2))^2) 851094.89
Iy=(20*170^3/12)+(40*12^3/12)
8194093.333
Zx
Zy
=851094.89/(20+40-16.61)
=8194093.33333333/85
=
=
mm2
mm2
mm2
mm
mm
mm4
mm4
3
19615 mm
3
96401.1 mm
rx
ry
=SQRT(851094.89/4360)
=SQRT(8194093.33333333/4360)
=
=
13.97 mm
43.35 mm
As per BS 5950-2000

=SQRT((8471/1000)^2+(1404/1000)^2=
Pv
=0.6*355*0.9*4360/1000
=
8.59
835.81
< SAFE
=
=
=(37409.6666666667/(4360*355))+(1567135/(355*19615))+(259740/(355*96401.1))=
0.26
< 1 SAFE
kN
kN
8.59
Length of the plate

Effective length
=(235+190)/2
Le
=2*212.5
Le / rx =425/13.97
=
=
=
212.5
425
30.42
mm
mm
Pc
338
N/mm2
As per Table 17
Pb
=
=
30.42
355
N/mm2
mx
my
=
=
1
1
As per Table 24
Le / rx =425/13.97
=(37409.6666666667/(4360*338))+(1*1567135/(355*19615))+(1*259740/(355*96401.1))=
0.26
< 1 SAFE
Length of the plate

Effective length
Le
3
Zx =
19615 mm
3
Sx =
22000 mm
=(235+190)/2
=7.5*212.5
=
=
19615/22000=
212.5
1593.75
mm
mm
0.89
=2.8*((0.89*1593.75*170)/20^2)^0.5
68.75
As per Table 17
Pc
=
177
=(37409.6666666667/(4360*338))+(1*1567135/(177*))+(1*259740/(177*96401.1))=
0.49
< 1 SAFE
N/mm2

Fy
=
37409.66667 N
Fx
=60% *37409.6666666667
=
22445.8
N
Fz
=60% *37409.6666666667
=
22445.8
N
X
20
Mx
Fx
mm2
Area of plate
=170*20
=
3400
4
Ix
=170*20^3/12
=
113333.3333 mm
4
Iy
=20*170^3/12
=
8188333.333 mm
3
Zx
=170*20^2/6
=
11333.33333 mm
3
Zz
=20*170^2/6
=
96333.33333 mm
rx
=SQRT(113333.333333333/3400)
=
5.77
mm
=SQRT((22445.8/1000)^2+(22445.8/1000)^2)
Fv
=
31.74
kN
Pv = 0.6 x Py x 0.9 x Av
Pv
=0.6*355*0.9*3400/1000
=
651.78
kN
< SAFE
31.74
60% Pv
=60%*651.78
=
391.07
kN
> Fv Low Shear
Moment capacity of plate:355*11333.3333333333/10^6=
Mx=
22445.8*165/10^6=

Le
=1.5*(205+165)/2
=
Le/r
=277.5/5.77
=
pc
From Table 24
=
Pc
=298*3400/1000
=
4.02
kN-m
3.7
< SAFE
kN-m
4.02
277.5 mm
48.09
2
298 N/mm
1013.2 kN
Moment Mz due to Fz
=(22445.8/1000)*(277.5/1000)=
=
6.23/0.09
=
Vertical load Fy
=37409.6666666667/1000
=
Total vertical load
=37.41+69.22
=
6.23
0.09
69.22
37.41
106.63
< SAFE

S355 NL
100
##
12
355
kN-m
m
kN
kN
kN
1013.2
N/mm2
Thk plate
40
w=(37409.6666666667/(100*210))+((259740*6)/(100^2*210))+((1567135*6)/(210^2*100))=
=
4.66
c
=(100/2)-(20/2)
=
40
tp
=40*SQRT(3*4.66/355)
=
7.94
=
12
> SAFE
Zp
=210*100^6/6
Pyp Zp
=355*350000/10^6
=
=
350000
124.25
1.57
< SAFE
1567135/10^6=

Dia of bolt
=
N/mm2
mm
mm
mm
7.94
mm3
kN-m
kN-m
124.25
32 mm
.
125
20
35

Pr
=SQRT((37409.6666666667/1000)^2+(1404/1000)^2=
37.44 kN
=(0.6*355*20*(125+(1.1*(35-0.25*32*1.2))))/10^3=
651.52
kN
> SAFE
37.44
Pbs
=1*32*20*550/1000
352 kN
> SAFE
37.44
ps
=
Ps
=(375*3.14*0.7*32^2/4)/1000)
=
=SQRT((37409.6666666667/(2*1000))^2+(1404/(2*1000))^2=

Pbb
=(32*20*1000/1000)
ps
=
=
375 N/mm2
211.12 kN
18.72
< SAFE
211.12
1000 N/mm2
640 kN
> SAFE
18.72
MSA LUG SUPPORT DESIGN- KTO

LUG MATERIAL
BASE PLATE MATERIAL
170
ANNEXURE -I
S355 NL
S355 NL
Fy
25
Mx
200
260
Mz
162
Fz
190
Fx
110
12
12
230
Max load
Support No.
PS-02
FX =
FY =
FZ =
34550
131133
18813
N
N
N
DESIGN OF LUG PLATE

LUG MATERIAL
S355 NL
355
Py
=
Load on one plate

FX
FY or Fc
FZ
Mz
Mx
=34550/3
=131133/3
=18813/3
=6271*(((200+162)/2))
=(11516.6666666667*((200+162)/2)
=
=
=
=
=
=
N/mm2
11516.66667 N
43711
N
6271
N
1135051
N-mm
2084516.667 N-mm
z
170
37.5
25
37.5
12
Area of Lug Plate
=170*25
=
4250
Area of Stifner
=37.5*12
=
450
Total area
Ag
=4250+450
=
4700
Y bar=((4250*25/2)+(450*(25+12/2)))/(4250+450)=
15.49
X bar
=170/2
=
85
Ix=(170*25^3/12)+(4250*(15.49-25/2)^2)+(12*37.5^3/12)+(450*(15.49-(25+37.5/2))^2)
671466.39
Iy=(25*170^3/12)+(37.5*12^3/12)
10240816.67
Zx
Zy
=671466.39/(25+37.5-15.49)
=10240816.67/85
=
=
mm2
mm2
mm2
mm
mm
mm4
mm4
3
14283.48 mm
3
120480.2 mm
rx
ry
=SQRT(671466.39/4700)
=SQRT(10240816.67/4700)
=
=
11.95 mm
46.68 mm
As per BS 5950-2000

=SQRT((11516.6666666667/1000)^2+(6271/1000)^2= 13.11
Pv
=0.6*355*0.9*4700/1000
=
900.99
< SAFE
=
=
=(43711/(4700*355))+(2084516.66666667/(355*14283.48))+(1135051/(355*120480.2))=
0.46
< 1 SAFE
kN
kN
13.11
Length of the plate

Effective length
=(260+190)/2
Le
=2*225
Le / rx =450/11.95
=
=
=
225
450
37.66
mm
mm
Pc
327
N/mm2
As per Table 17
Pb
=
=
37.66
328
N/mm2
mx
my
=
=
1
1
As per Table 24
Le / rx =450/11.95
=(43711/(4700*327))+(1*2084516.66666667/(328*14283.48))+(1*1135051/(328*120480.2))=
0.5
< 1 SAFE
Length of the plate

Effective length
Le
3
Zx =
14283.48 mm
3
Sx =
25000 mm
=(260+190)/2
=7.5*225
=
=
14283.48/25000=
225
1687.5
mm
mm
0.57
=2.8*((0.57*1687.5*170)/25^2)^0.5
45.29
N/mm2
As per Table 17
Pc
=
276
=(43711/(4700*327))+(1*2084516.66666667/(276*14283.48))+(1*1135051/(276*120480.2))=
0.59
< 1 SAFE
Fy
=
43711
Fx
=60% *43711
=
26226.6
Fz
=60% *43711
=
26226.6
X
25
Mx
Fx
N
N
N
mm2
Area of plate
=170*25
=
4250
4
Ix
=170*25^3/12
=
221354.1667 mm
4
Iy
=25*170^3/12
=
10235416.67 mm
3
Zx
=170*25^2/6
=
17708.33333 mm
3
Zz
=25*170^2/6
=
120416.6667 mm
rx
=SQRT(221354.166666667/4250)
=
7.22
mm
=SQRT((26226.6/1000)^2+(26226.6/1000)^2)
Fv
=
37.09
kN
Pv = 0.6 x Py x 0.9 x Av
Pv
=0.6*355*0.9*4250/1000
=
814.73
kN
< SAFE
37.09
60% Pv
=60%*814.73
=
488.84
kN
> Fv Low Shear
Moment capacity of plate:355*17708.3333333333/10^6=
Mx=
26226.6*162/10^6=

Le
=1.5*(200+162)/2
=
Le/r
=271.5/7.22
=
pc
From Table 24
=
Pc
=335*4250/1000
=
6.29
kN-m
4.25
< SAFE
kN-m
6.29
271.5 mm
37.6
2
335 N/mm
1423.75 kN
Moment Mz due to Fz
=(26226.6/1000)*(271.5/1000)=
=
7.12/0.094
=
Vertical load Fy
=43711/1000
=
Total vertical load
=43.71+75.74
=

S355 NL
100
##
12
7.12
0.094
75.74
43.71
119.45
< SAFE
kN-m
m
kN
kN
kN
1423.75
355
N/mm2
Thk plate
37.5
w=(43711/(100*230))+((1135051*6)/(100^2*230))+((2084516.66666667*6)/(230^2*100))=
=
7.23
c
=
37.5
tp
=37.5*SQRT(3*7.23/355)
=
9.27
=
12
> SAFE
Zp
=230*100^6/6
=
Pyp Zp
=355*383333.33/10^6
=
2084516.66666667/10^6=

Dia of bolt
=
383333.33
136.08
2.08
< SAFE
N/mm2
mm
mm
mm
9.27
mm3
kN-m
kN-m
136.08
42 mm
131
25
35

Pr
=SQRT((43711/1000)^2+(6271/1000)^2=
44.16 kN
828.78
kN
> SAFE
44.16
=(0.6*355*25*(131+(1.1*(35-0.25*42*1.2))))/10^3=
Pbs
=1*42*25*550/1000
577.5 kN
> SAFE
44.16
ps
Ps
=(375*3.14*0.7*42^2/4)/1000)
=SQRT((43711/(2*1000))^2+(6271/(2*1000))^2=

Pbb
=(42*25*1000/1000)
ps
=
=
375 N/mm2
363.68 kN
22.08
< SAFE
363.68
=
=
1000 N/mm2
1050 kN
> SAFE
22.08
ANNEXURE -II
VIRGO LUG SUPPORT DESIGN
LUG MATERIAL
S355 NL
BASE PLATE MATERIAL
S355 NL
135
Fy
12
Mx
282
325
Mz
200
Fz
225
Fx
130
12
12
135
Support No.
PS-12
FX =
FY =
FZ =
36644
122152
6772
N
N
N
DESIGN OF LUG PLATE

LUG MATERIAL
S355 NL
355
Py
=
Load on one plate

FX
FY or Fc
FZ
Mz
Mx
=36644/3
=122152/3
=6772/3
=2257.33333333333*(((282+200)/2))
=(12214.6666666667*((282+200)/2)
=
=
=
=
=
=
N/mm2
12214.66667 N
40717.33333 N
2257.333333 N
544017.3333 N-mm
2943734.667 N-mm
12
41.5
135
x
12
41.5
12
Area of Lug Plate
=135*12
Area of Stifner 1
=41.5*12
Area of Stifner 2
=41.5*12
Total area
Ag
=1620+498+498
Y bar=
X bar
=135/2
Ix=
Iy=
Zx
=875087/47.5
=
=
=
=
=
=
1620
498
498
2616
47.5
67.5
875087
2472327
18422.88
mm2
mm2
mm2
mm2
mm
mm
mm4
mm4
mm3
Zy
=2472327/67.5
rx
ry
=SQRT(875087/2616)
=SQRT(2472327/2616)
=
=
3
36627.07 mm
18.29 mm
30.74 mm
As per BS 5950-2000

=SQRT((12214.6666666667/1000)^2+(2257.33333333333/1000)^2=
12.42
Pv
=0.6*355*0.9*2616/1000
=
501.49
< SAFE
kN
kN
12.42
=
=
=(40717.3333333333/(2616*355))+(2943734.66666667/(355*18422.88))+(544017.333333333/(355*36627.07))=
0.54
< 1 SAFE
Length of the plate

Effective length
=(325+225)/2
Le
=2*275
Le / rx =550/18.29
=
=
=
275
550
30.07
mm
mm
Pc
229
N/mm2
As per Table 17
Pb
=
=
30.07
328
N/mm2
mx
my
=
=
1
1
As per Table 24
Le / rx =550/18.29
=(40717.3333333333/(2616*229))+(1*2943734.66666667/(328*18422.88))+(1*544017.333333333/(328*36627.07))=
0.6
< 1 SAFE
Length of the plate

Effective length
Le
3
Zx =
18422.88 mm
3
Sx =
74000 mm
=(325+225)/2
=7.5*275
=
=
18422.88/74000=
275
2062.5
mm
mm
0.25
=2.8*((0.25*2062.5*135)/12^2)^0.5
61.56
N/mm2
As per Table 17
Pc
=
212
=(40717.3333333333/(2616*229))+(1*2943734.66666667/(212*18422.88))+(1*544017.333333333/(212*36627.07))=
0.89
< 1 SAFE
Fy
=
40717.33333 N
Fx
=60% *40717.3333333333
=
24430.4
N
Fz
=60% *40717.3333333333
=
24430.4
N
X
12
Mx
Fx
mm2
Area of plate
=135*12
=
1620
mm4
Ix
=135*12^3/12
=
19440
mm4
Iy
=12*135^3/12
=
2460375
mm3
Zx
=135*12^2/6
=
3240
mm3
Zz
=12*135^2/6
=
36450
rx
=SQRT(19440/1620)
=
3.46
mm
=SQRT((24430.4/1000)^2+(24430.4/1000)^2)
Fv
=
34.55
kN
Pv = 0.6 x Py x 0.9 x Av
Pv
=0.6*355*0.9*1620/1000
=
310.55
kN
< SAFE
34.55
60% Pv
=60%*310.55
=
186.33
kN
> Fv Low Shear
Mx=
24430.4*200/10^6=

Le
=1.5*(282+200)/2
=
Le/r
=361.5/3.46
=
pc
From Table 24
=
Pc
=205*1620/1000
=
1.15
kN-m
4.89
> UNSAFE
kN-m
1.15
361.5 mm
104.48
2
205 N/mm
332.1 kN

Moment Mz due to Fz
=(24430.4/1000)*(361.5/1000)=
=
8.83/0.106
=
Vertical load Fy
=40717.3333333333/1000
=
Total vertical load
=40.72+83.3
=

S355 NL
95
355
kN-m
m
kN
kN
kN
332.1
N/mm2
Thk plate
##
12
8.83
0.106
83.3
40.72
124.02
< SAFE
w=(40717.3333333333/(95*135))+((544017.333333333*6)/(95^2*135))+((2943734.66666667*6)/(135^2*95))=
2
=
16.06 N/mm
c
=
41.5 mm
tp
=41.5*SQRT(3*16.06/355)
=
15.29 mm
=
12 mm
< UNSAFE 15.29
Zp
=135*95^6/6
=
Pyp Zp
=355*203062.5/10^6
=
2943734.66666667/10^6=

Dia of bolt
=
203062.5
72.09
2.94
< SAFE
mm3
kN-m
kN-m
72.09
46 mm
102
12
40

Pr
=SQRT((40717.3333333333/1000)^2+(2257.33333333333/1000)^2=
40.78 kN
=(0.6*355*12*(102+(1.1*(40-0.25*46*1.2))))/10^3=
334.38
kN
> SAFE
40.78
Pbs
=1*46*12*550/1000
253.92 kN
> SAFE
40.78
ps
=
375 N/mm2
Ps
=(375*3.14*0.7*46^2/4)/1000)
=
436.25 kN
=SQRT((40717.3333333333/(2*1000))^2+(2257.33333333333/(2*1000))^2=
20.39
< SAFE
436.25

Pbb
=(46*12*1000/1000)
ps
=
=
1000 N/mm2
552 kN
> SAFE
20.39
33333333/(355*36627.07))=
17.333333333/(328*36627.07))=
17.333333333/(212*36627.07))=
6666667*6)/(135^2*95))=
3333333333/1000)^2=
ANNEXURE -III
BREDA LUG SUPPORT DESIGN
LUG MATERIAL
S355 NL
BASE PLATE MATERIAL
S355 NL
135
Fy
50
Mx
242
270
Mz
202
Fz
230
Fx
150
16
32
155
MAXIMUM LOAD TAKEN FROM BREDA
Support No. PS-01-G1
FX =
FY =
FZ =
90964
436908
94369
(Proposed scheme of increase thickenss of Lug plate)

and base plate only for Tag No RB 009)
N
N
N
DESIGN OF LUG PLATE

LUG MATERIAL
S355 NL
355
Py
=
Load on one plate

FX
FY or Fc
FZ
Mz
Mx
=90964/3
=436908/3
=94369/3
=31456.3333333333*(((242+202)/2))
=(30321.3333333333*((242+202)/2)
=
=
=
=
=
=
N/mm2
30321.33333 N
145636
N
31456.33333 N
6983306
6731336
N-mm
N-mm
z
135
x
50
45
16
Area of Lug Plate
=135*50
=
6750
Area of Stifner
=45*16
=
720
Total area
Ag
=6750+720
=
7470
Y bar=((6750*50/2)+(720*(50+16/2)))/(6750+720)=
29.58
X bar
=135/2
=
67.5
Ix=(135*50^3/12)+(6750*(29.58-50/2)^2)+(16*45^3/12)+(720*(29.58-(50+45/2))^2)2995671.71
Iy=(50*135^3/12)+(45*16^3/12)
10266922.5
Zx
=2995671.71/(50+45-29.58)
mm2
mm2
mm2
mm
mm
mm4
mm4
3
45791.37 mm
Zy
=10266922.5/67.5
rx
ry
=SQRT(2995671.71/7470)
=SQRT(10266922.5/7470)
=
=
3
152102.56 mm
20.03 mm
37.07 mm
As per BS 5950-2000

=SQRT((30321.3333333333/1000)^2+(31456.3333333333/1000)^2=
43.69
Pv
=0.6*355*0.9*7470/1000
=
1432
< SAFE
=
=
=(145636/(7470*355))+(6731336/(355*45791.37))+(6983306/(355*152102.56))=
0.6
< 1 SAFE
kN
kN
43.69
Length of the plate

Effective length
=(270+230)/2
Le
=2*250
Le / rx =500/20.03
=
=
=
250
500
24.96
mm
mm
Pc
342
N/mm2
As per Table 17
Pb
=
=
24.96
355
N/mm2
mx
my
=
=
1
1
As per Table 24
Le / rx =500/20.03
=(145636/(7470*342))+(1*6731336/(355*45791.37))+(1*6983306/(355*152102.56))=
0.6
< 1 SAFE
Length of the plate

Effective length
Le
3
Zx =
45791.37 mm
3
Sx =
72800 mm
=(270+230)/2
=7.5*250
=
=
45791.37/72800=
250
1875
mm
mm
0.63
=2.8*((0.63*1875*135)/50^2)^0.5
22.36
As per Table 17
Pc
=
355
=(145636/(7470*342))+(1*6731336/(355*45791.37))+(1*6983306/(355*152102.56))=
0.6
< 1 SAFE
Fy
=
145636
Fx
=60% *145636
=
87381.6
Fz
=60% *145636
=
87381.6
X
50
Mx
Fx
N/mm2
N
N
N
mm2
Area of plate
=135*50
=
6750
mm4
Ix
=135*50^3/12
=
1406250
4
Iy
=50*135^3/12
=
10251562.5 mm
mm3
Zx
=135*50^2/6
=
56250
mm3
Zz
=50*135^2/6
=
151875
rx
=SQRT(1406250/6750)
=
14.43
mm
=SQRT((87381.6/1000)^2+(87381.6/1000)^2)
Fv
=
123.58
kN
Pv = 0.6 x Py x 0.9 x Av
Pv
=0.6*355*0.9*6750/1000
=
1293.98
kN
< SAFE
123.58
60% Pv
=60%*1293.98
=
776.39
kN
> Fv Low Shear
Mx=
87381.6*202/10^6=

Le
=1.5*(242+202)/2
=
Le/r
=333/14.43
=
pc
From Table 24
=
Pc
=205*6750/1000
=
19.97
kN-m
17.65
< SAFE
kN-m
19.97
333 mm
23.08
2
205 N/mm
1383.75 kN

Moment Mz due to Fz
=(87381.6/1000)*(333/1000)=
29.1/0.076
Vertical load Fy
=145636/1000
Total vertical load
=145.64+382.89
=
=
=
=

S355 NL
95
kN-m
m
kN
kN
kN
1383.75
355
N/mm2
Thk plate
##
32
29.1
0.076
382.89
145.64
528.53
< SAFE
w=(145636/(95*155))+((6983306*6)/(95^2*155))+((6731336*6)/(155^2*95))=
=
c
=
tp
=45*SQRT(3*57.54/355)
=
=
Zp
=155*95^6/6
Pyp Zp
=355*233145.83/10^6
6731336/10^6=

Dia of bolt
=
=
=
57.54
45
31.38
32
> SAFE
N/mm2
mm
mm
mm
31.38
233145.83
82.77
6.73
< SAFE
mm3
kN-m
kN-m
82.77
32 mm
90
50
40

Pr
=SQRT((145636/1000)^2+(31456.3333333333/1000)^2=
148.99 kN
=(0.6*355*50*(90+(1.1*(40-0.25*32*1.2))))/10^3=
1314.64
kN
> SAFE
148.99
Pbs
=1*32*50*550/1000
736 kN
> SAFE
148.99
ps
=
Ps
=(375*3.14*0.7*32^2/4)/1000)
=
=SQRT((145636/(2*1000))^2+(31456.3333333333/(2*1000))^2=

Pbb
=(32*50*1000/1000)
ps
=
=
375 N/mm2
211.12 kN
74.5
< SAFE
211.12
1000 N/mm2
1600 kN
> SAFE
74.5
65.42
45791.37
10.26692
SUMMARY OF LUGS SUPPORT DESIGN

REPORT
ANNEXURE - I
MSA VALVE SUPPORT DESIGN.
ANNEXURE - II
VERGO VALVE SUPPORT DESIGN.
ANNEXURE - III
BREDA VALVE SUPPORT DESIGN.
ANNEXURE - IV
BREDA VALVE SUPPORT DESIGN.
(TAG NO RB 009)

Valve Support Design As PER BS (29!04!2011)

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Valve Support Design As PER BS (29!04!2011)

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SUMMARY OF LUGS SUPPORT DESIGN REPORT

Stress Analysis document

Valve Tag Support no

LOA / PPUI 10A

LOA / PPUI 10A

LOA / PPUI 10A

LOA / PPUI 10A

Use 12 thk lug, 12 thk stiff. & 12

Use 12 thk lug, 12 thk stiff. & 12

Use 16 thk lug, 12 thk stiff. & 12

Use 32 thk lug, 16 thk stiff. & 25

Use 25 thk lug, 16 thk stiff. & 25

MSA LUG SUPPORT DESIGN- OIL

Max load from OIL line

DESIGN OF LUG PLATE

Load on one plate

Resultant shear force on plate Fv

Fv < 0.6 Pv therefore the section is Low in shear

Length of the plate

For more conservative Design

Length of the plate

Effective length of plate

Design of base plate as per BS 5950-1 2000:BASE PLATE MATERIAL

CHECK FOR LUG PLATE SHEAR AND BEARING DUE TO BOLT

Resultant shear on hole on plate

CHECK FOR SHEAR AND BEARING OF BOLT:-

Grade 8.8 grade from table 31

Note: Enter data in RED cell only

MSA LUG SUPPORT DESIGN- GAS

Max load from Gas line

DESIGN OF LUG PLATE

Load on one plate

Resultant shear force on plate Fv

Fv < 0.6 Pv therefore the section is Low in shear

Length of the plate

For more conservative Design

Length of the plate

CASE 2:CHECK THE LUG PLATE THICKNESS AT BOTTOM OF NUT LOACTION.

Effective length of plate

Design of base plate as per BS 5950-1 2000:BASE PLATE MATERIAL

CHECK FOR LUG PLATE SHEAR AND BEARING DUE TO BOLT

Resultant shear on hole on plate

CHECK FOR SHEAR AND BEARING OF BOLT:-

Grade 8.8 grade from table 31

Note: Enter data in RED cell only

MSA LUG SUPPORT DESIGN- KTO

DESIGN OF LUG PLATE

Load on one plate

Resultant shear force on plate Fv

Length of the plate

For more conservative Design

Length of the plate

Effective length of plate

Design of base plate as per BS 5950-1 2000:BASE PLATE MATERIAL

CHECK FOR LUG PLATE SHEAR AND BEARING DUE TO BOLT

Resultant shear on hole on plate

CHECK FOR SHEAR AND BEARING OF BOLT:-

Grade 8.8 grade from table 31

Note: Enter data in RED cell only

DESIGN OF LUG PLATE

Load on one plate

Resultant shear force on plate Fv

Length of the plate