Head Losses - compressible fluid (gas)

A)

Calculation of Head losses , knowing the inlet condition and the piping arrangeme

Input data
piping
material
rugosity
diameter
length

fluid

D
L

cs
5.00E-02
219.70
2000.00

loss friction
fittings

ki

0.00

viscosiy
Molecular weight
Compressibility
Temperature
Pressure inlet

Mw
Z
T
P1

0.01
21.68
0.94
27.00
41000.00

flowrate inlet

Qv1

1953.00

process

others

perfect gas cte

8.31

output data
density (T1,P1)

velocity
head loss

1
G
Re
B
fdarcy
U1
P

Pressure outlet

P2

density(T1,P2)

37.903
5.424E+02
10833244
1.01E+22
0.01422
14.31
538790
5458
3561210
35612
32.92

B)

Calculation of flow rate , knowing the inlet and outlet Pressure and the piping arra

Input data
piping
material
rugosity
diameter
length

fluid

D
L

SS
1.00E-03
800.00
200.00

loss friction
fittings

ki

5.00

viscosiy
Molecular weight
Compressibility
Temperature
Pressure inlet
Pressure outlet

Mw
Z
T
P1
P2

0.01
44.00
1.00
45.00
2600.00
2402.00

estimate friction
factor .Von karman
perfect gas cte

fvk

(-2log10((/D)/3.7)))^-2

density (T1,P1)

1
G
Re
B
fdarcy
U1
Qv1

4.326
1.512E+02
10998132
8.29E+23
0.00819
34.96
18

2
U2
Qv2

4.00
38
19

process

others

8.31

output data

velocity
Volumetric flow
density(T1,P2)
Volumetric flow

sible fluid (gas)

t condition and the piping arrangement

engineering
units

SI
units

energy balance to solve :

*dP+G^2*ln( 1/2 ) + (f*L/D+ki)*G^2/2 = 0

mm
mm
m

5.00E-05
2.20E-01
2.00E+03

SI
SI
SI

unitless

0.00

unitless

cpo
g/mol

SI
SI

C
mbars

1.10E-05
2.17E-02
0.94
300.15
4.10E+06

K
Pa

m3/h

5.43E-01

SI

SI

8.31E+00

SI

kg/m3
kg/s/m2
unitless
unitless
m/s
Pa
mbars
Pa
mbars
kg/m3

after integration with T=cte

M/(Z*R*T)*(P2^2-P1^2)+2*G^2* Ln(P1/P2) +(f*L/D +ki) *G^2=0
or
to solve :
F(p2) =0
with
F'(p2)
Newton Raphson :

P1
P2 (n)
4.1000E+06 4.0590E+06
3.5919E+06
3.5613E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06

A
9.2446E-06
9.2446E-06
9.2446E-06
9.2446E-06
9.2446E-06
9.2446E-06
9.2446E-06
9.2446E-06
9.2446E-06
9.2446E-06
9.2446E-06

P2(n+1)=P2(n) -F(p2)/F'(p2)

B
5.8840E+05
5.8840E+05
5.8840E+05
5.8840E+05
5.8840E+05
5.8840E+05
5.8840E+05
5.8840E+05
5.8840E+05
5.8840E+05
5.8840E+05

nd outlet Pressure and the piping arrangement

engineering
units

SI
units

energy balance to solve :

*dP+G^2*ln( 1/2 ) + (f*L/D+ki)*G^2/2 = 0

mm
mm
m

1.00E-06
8.00E-01
2.00E+02

SI
SI
SI

after integration with T=cte

M/(Z*R*T)*(P2^2-P1^2)+2*G^2* Ln(P1/P2) +(f*L/D +ki) *G^2=0

unitless

5.00

unitless
or
G^2 =M/(Z*R*T) *(P1^2-P2^2)/ (2*ln(P1/P2)+f*L/D+ki)

cpo
g/mol
C
mbars
mbars

1.10E-05
4.40E-02
1.00
318.15
2.60E+05
2.40E+05

SI
SI
K
Pa
Pa

5.97E-03
SI

8.31E+00

SI

unitless
m/s
m3/s

63256.54

m3/h

kg/m3
m/s
m3/s

68470.86

m3/h

kg/m3
kg/s/m2
unitless

Iterative calculation :
Assume f(n) , calculate G, calculate Re , calculate f(n+1
f(n)

Re

5.9698E-03
8.1485E-03
8.1887E-03
8.1894E-03
8.1894E-03
8.1894E-03
8.1894E-03

1.5741E+02
1.5133E+02
1.5123E+02
1.5122E+02
1.5122E+02
1.5122E+02
1.5122E+02

1.1448E+07
1.1006E+07
1.0998E+07
1.0998E+07
1.0998E+07
1.0998E+07
1.0998E+07

2 ) + (f*L/D+ki)*G^2/2 = 0

1^2)+2*G^2* Ln(P1/P2) +(f*L/D +ki) *G^2=0

A*(P2^2-P1^2) +B*Ln(P1/P2) + C =0
A*2*P2-B/P2
P2(n+1)=P2(n) -F(p2)/F'(p2)

C
3.8077E+07
3.8077E+07
3.8077E+07
3.8077E+07
3.8077E+07
3.8077E+07
3.8077E+07
3.8077E+07
3.8077E+07
3.8077E+07
3.8077E+07

F(P2)
3.4990E+07
2.0216E+06
8.6303E+03
1.6001E-01
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00

F'(P2)
7.4903E+01
6.6247E+01
6.5681E+01
6.5679E+01
6.5679E+01
6.5679E+01
6.5679E+01
6.5679E+01
6.5679E+01
6.5679E+01
6.5679E+01

P2(n+1)
3.5919E+06
3.5613E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06
3.5612E+06

-4.6714E+05
-3.0516E+04
-1.3140E+02
-2.4362E-03
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00

2 ) + (f*L/D+ki)*G^2/2 = 0

1^2)+2*G^2* Ln(P1/P2) +(f*L/D +ki) *G^2=0

1^2-P2^2)/ (2*ln(P1/P2)+f*L/D+ki)

e f(n) , calculate G, calculate Re , calculate f(n+1) , compare f(n+1) vs f(n)

B

f(n+1)

8.63E+23
8.30E+23
8.29E+23
8.29E+23
8.29E+23
8.29E+23
8.29E+23

8.1485E-03
8.1887E-03
8.1894E-03
8.1894E-03
8.1894E-03
8.1894E-03
8.1894E-03

2.1787E-03
4.0218E-05
7.1761E-07
1.2797E-08
2.2819E-10
4.0690E-12
7.2548E-14

Head Losses - compressible fluid (gas)

A)

Calculation of Head losses , knowing the inlet condition and the piping arrange

Input data
piping
material
rugosity
diameter
length

fluid

D
L

SS
1.00E-03
800.00
200.00

loss friction
fittings

ki

5.00

CP/CV
viscosiy
Molecular weight
Compressibility
Temperature inlet
Pressure inlet

Mw
Z
T1
P1
(k-1)/k
(k+1)/k
Qv

1.40
0.01
44.00
1.00
45.00
2600.00

process

flowrate

others

perfect gas cte

63621.00
8.31

output data
density (T1,P1)

velocity
head loss

1
G
Re
B
fdarcy
U
P

Pressure outlet

P2

Temperature outlet
density(T1,P2)

T2
2

4.326
1.521E+02
11061499
8.34E+23
0.00818
35.16
19675
199
240325
2403
311
4.09

B)

Calculation of flow rate , knowing the inlet and outlet Pressure and the piping

Input data
piping
material
rugosity
diameter
length

fluid

process

others

D
L

SS
1.00E-03
800.00
200.00

loss friction
fittings

ki

5.00

CP/CV
viscosiy
Molecular weight
Compressibility
Temperature inlet
Pressure inlet
Pressure outlet

Mw
Z
T1
P1
P2
(k-1)/k
(k+1)/k

1.40
0.01
44.00
1.00
45.00
2600.00
2403.00

fvk

(-2log10((/D)/3.7)))^-2

estimate friction
factor .Von karman
perfect gas cte

8.31

output data

density (T1,P1)

velocity
Volumetric flow
density(T1,P2)
Volumetric flow

1
G
Re
B
fdarcy
U1
Qv1

4.326
1.522E+02
11068364
8.35E+23
0.00818
35.18
18

2
U2
Qv2

4.09
37
19

luid (gas)

dition and the piping arrangement

engineering
units

SI
units

energy balance to solve :

*dP+G^2*ln( 1/2 ) + (f*L/D+ki)*G^2/2 = 0

mm
mm
m

1.00E-06
8.00E-01
2.00E+02

SI
SI
SI

unitless

5.00

unitless

unitless
cpo
g/mol

unitless
SI
SI

m3/h

1.40
1.10E-05
4.40E-02
1.00
318.15
2.60E+05
2.86E-01
1.71
1.77E+01

SI

8.31E+00

SI

37.93

C
mbars

K
Pa

SI

kg/m3
kg/s/m2
unitless
unitless
m/s
Pa
mbars
Pa
mbars
K
kg/m3

after integration with P/^k=cte

M/(Z*R*T1)*[k/(k+1)]*p1^[(k-1)/k]*(P2^ [(k+1)/k)]-P1^[(k+1
or
to solve :
F(p2) =0
with
F'(p2)
Newton Raphson :

P1
P2 (n)
2.6000E+05 2.5740E+05
2.4075E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05

A'
3.4211E-04
3.4211E-04
3.4211E-04
3.4211E-04
3.4211E-04
3.4211E-04
3.4211E-04
3.4211E-04
3.4211E-04
3.4211E-04
3.4211E-04

P2(n+1)=P2(n) -F(p2)/F'(p2)

B'
1.652E+04
1.652E+04
1.652E+04
1.652E+04
1.652E+04
1.652E+04
1.652E+04
1.652E+04
1.652E+04
1.652E+04
1.652E+04

tlet Pressure and the piping arrangement

energy balance to solve :
engineering
units

SI
units

mm
mm
m

1.00E-06
8.00E-01
2.00E+02

SI
SI
SI

unitless

5.00

unitless

unitless
cpo
g/mol

1.40
1.10E-05
4.40E-02
1.00
318.15
2.60E+05
2.40E+05
2.86E-01
1.71

unitless
SI
SI

*dP+G^2*ln( 1/2 ) + (f*L/D+ki)*G^2/2 = 0

after integration with P/^k=cte

M/(Z*R*T1)*[k/(k+1)]*p1^[(k-1)/k]*(P2^ [(k+1)/k)]-P1^[(k+1
or

G^2 =2*M/(Z*R*T1) *k/(k+1)*P1^(k-1)/k*(P1^(k+1)/k-P2^(k+1

C
mbars
mbars

K
Pa
Pa

5.97E-03
SI

8.31E+00

SI

unitless
m/s
m3/s

63660.48

m3/h

kg/m3
m/s
m3/s

67346.10

m3/h

kg/m3
kg/s/m2
unitless

Iterative calculation :
Assume f(n) , calculate G, calculate Re , calculate
f(n)

Re

5.9698E-03
8.1419E-03
8.1822E-03
8.1829E-03
8.1829E-03
8.1829E-03
8.1829E-03

1.5844E+02
1.5230E+02
1.5219E+02
1.5219E+02
1.5219E+02
1.5219E+02
1.5219E+02

1.1523E+07
1.1076E+07
1.1069E+07
1.1068E+07
1.1068E+07
1.1068E+07
1.1068E+07

*L/D+ki)*G^2/2 = 0

[(k-1)/k]*(P2^ [(k+1)/k)]-P1^[(k+1)/k)]+G^2*1/k* Ln(P1/P2) +(f*L/D +ki) *G^2/2=0

A'*(P2^x-P1^x) +B'*Ln(P1/P2) + C' =0
A'*x*P2^x-1-B'/P2

2(n+1)=P2(n) -F(p2)/F'(p2)

C'
8.1496E+04
8.1496E+04
8.1496E+04
8.1496E+04
8.1496E+04
8.1496E+04
8.1496E+04
8.1496E+04
8.1496E+04
8.1496E+04
8.1496E+04

F(P2)
7.0455E+04
1.6991E+03
1.1075E+00
4.7221E-07
-4.6566E-10
-4.8021E-10
1.5571E-09
-4.6566E-10
-4.6566E-10
-4.8021E-10
-4.8021E-10

F'(P2)
4.2309E+00
4.0261E+00
4.0208E+00
4.0208E+00
4.0208E+00
4.0208E+00
4.0208E+00
4.0208E+00
4.0208E+00
4.0208E+00
4.0208E+00

P2(n+1)
2.4075E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05
2.4033E+05

-1.6653E+04
-4.2204E+02
-2.7545E-01
-1.1743E-07
0.0000E+00
0.0000E+00
-3.7835E-10
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00

*L/D+ki)*G^2/2 = 0

[(k-1)/k]*(P2^ [(k+1)/k)]-P1^[(k+1)/k)]+G^2*1/k* Ln(P1/P2) +(f*L/D +ki) *G^2/2=0

1)*P1^(k-1)/k*(P1^(k+1)/k-P2^(k+1)/k) /(2/k*ln(P1/P2)+f*L/D+ki)

alculate G, calculate Re , calculate f(n+1) , compare f(n+1) vs f(n)

B

f(n+1)

8.69E+23
8.35E+23
8.35E+23
8.35E+23
8.35E+23
8.35E+23
8.35E+23

8.1419E-03
8.1822E-03
8.1829E-03
8.1829E-03
8.1829E-03
8.1829E-03
8.1829E-03

2.1721E-03
4.0293E-05
7.2238E-07
1.2943E-08
2.3190E-10
4.1550E-12
7.4444E-14