You are on page 1of 9

Building Materials

Cement Aggregates Reinforcing Mesh Concrete Blocks Lintels Ventilation Products

JDP offer a range of building materials for building and civil engineering applications.

The products in this section complement the core product ranges within this product selector and are generally required when installing them. JDP aim to give the House Builder a one stop shop whilst retaining a specialist service and knowledge in the products that it supplies.

203

JDP offers a range of cements for civil engineering, building applications, ready-mixed concrete, and concrete products. Features & Benefits Consistent strength meeting all the conformity criteria in BS EN 197-1 Compatible with admixtures Applications For use as a bonding ingredient for mortar mix or concrete

Code 1806CEMENT 1806PROCEM

Description 25kg Bag Cement 25kg Bag Pro Cement

Uses General purpose cement for most applications General purpose cement for all types of concrete, including structural concrete, mortars, renders and screeds The first choice for internal and external general purpose non-structural concrete, mortars, renders and screeds A white Portland cement without pigments or additives, for concretes intended to remain visible, renders, mortars and grouts A low alkali cement with a high sulfate resistance and a moderate heat hydration. For use where ground conditions require sulphate resisting concrete or mortar A highly workable masonry cement Rapid hardening and setting properties making it suitable for repairs and maintenance work. Available in water repellent, plastic packaging A rapid setting mix of cement, aggregates and hardeners

1806MASTERCRETE

25kg Bag Mastercrete Cement

1806CEMENTWH

25kg Bag Cement White

1806SULFACRETE

25kg Bag Sulfacrete Cement

1806MORTAR 1806EXTRARAPID

20kg Bag Mortar Mix 25kg Extra Rapid Cement

1806POSTCRETE

25kg Postcrete Cement

Admixtures such as air-entraining mortar plasticizers, such as Febmix, designed to enhance the workability and freeze thaw resistance of brick and block laying mortars are also available from JDP. Standards Cements are quality assured with independent third party certification and carry a CE Mark. Installation Guide
Trial mixes are recommended to determine the optimum mix proportions. The cement content must be correct and the water: cement ratio as low as possible consistent with satisfactory placing, thorough compaction and effective curing. Refer to the following documents: BS EN 206-1: Concrete BS 8500: Concrete-Complementary British Standard to BS EN 206-1 BS 5628: Part 3 Use of Masonry

204

Building Materials

Cement

Aggregates
JDP offers a wide range of aggregates that are durable and versatile. Aggregates can be used in a wide variety of applications including concrete and asphalt production, sub-base, capping and drainage systems as well as for decorative purposes.

Features & Benefits Available in 25kg or 1 tonne bulk bags Decorative and practical uses Applications Pipework bedding or filter material Bulk fill material General and specialist construction Driveway and pathway finishes Decorative landscaping

Product name 20/40mm Coarse Aggregate 20/32.5mm Coarse Aggregate 10/20mm Coarse Aggregate 6/14mm Coarse Aggregate 4/10mm Coarse Aggregate 2/6mm Coarse Aggregate 4/40mm Graded Aggregate 4/20mm Graded Aggregate 2/14mm Graded Aggregate 0/40mm All-In Aggregate 0/20mm All-In Aggregate 0/10mm All-In Aggregate 0/6.3mm All-In Aggregate

Whats it like? Single sized and graded coarse aggregates including: crushed limestone, crushed granite, crushed gritstone, crushed & uncrushed gravel and secondary aggregates.

Whats it for? Can be used in concrete and asphalt production, civil engineering (pipe bedding and surround, filter media) and for decorative uses.

205

Product name 0/4mm Fine Aggregate (Coarse) 0/4mm Fine Aggregate (Medium) Bedding Sand 0/2mm Fine Aggregate (Medium) 0/2mm Fine Aggregate (Fine) Building Sand Crusher Run Quarry Scalpings 6F Capping Materials Type 1 Granular Sub-Base Walling Stone Armour Stone Railway Track Ballast Gablon Stone Rockery Stone Golden Amber Gravel Eversley Gold

Whats it like? Natural sands and crushed rock fine aggregates in the size range 0-4mm.

Whats it for? Can be used in concrete, asphalt and mortar production. It can also be used decoratively or as bedding for block paving.

Natural sands and crushed rock fine aggregates in the size range 0-2mm.

Well graded crushed rock in the size range 0-125mm.

Generally used as bulk fill to stabilize structures and pavements. May also be used for footpaths or as a temporary running surface.

Large single-sized crushed rock in the size range 100-500mm.

For use as dry stone walling. For use in sea and river defence work. For use in bedding under railway tracks. Ideal filling for Gabion baskets. Ideal for use in the garden.

Single-sized gravels.

Can be used in a range of decorative applications e.g. driveways and footpaths.

Ordering the right amount When you are ready to order the aggregates you require, please have the following measurements available. a) The length of the area b) The width of the area c) The depth of the area Aggregates are sourced within the local region; therefore JDPs offering may vary from branch to branch. Please contact your local JDP for details. Standards Depending on the application, JDP are able to supply materials in full compliance with all of the following British and European Standards: BS EN 12620 BS EN 13043 BS EN 13285 BS EN 13242 BS EN 13450 BS EN 13383 BS 8007 and Specification for Highway Works

206

Building Materials

Reinforcing Mesh
JDP supply reinforcing mesh for general concreting applications.

Mesh Size Nominal Pitch of Wires BS Reference A393M A252M A193M A142M B785M Main 200mm 200mm 200mm 200mm 100mm Cross 200mm 200mm 200mm 200mm 200mm

Wire Sizes Main 10mm 8mm 7mm 6mm 10mm Cross 10mm 8mm 7mm 6mm 8mm

Cross Sectional Area per Metre Width Main 393mm


2

Cross 393mm2 252mm2 193mm2 142mm2 252mm2

Nominal Weight Sheets per m2 per Sheet tonne Weight (kg) (approx) (kg) 6.16 3.95 3.02 2.22 8.14 23 35 46 63 17 44.35 28.44 21.74 15.98 58.61

Square Sheets Metres per per Bundle tonne 26 30 50 50 20 162.34 253.16 331.31 450.45 122.85

252mm2 193mm2 142mm2 785mm2

Concrete Blocks
JDP offer a range of standard concrete blocks for the building and civil engineering market.

207

Completely fire resistant Excellent sound insulation Ideal background for dry lining, wet finishes and fixings Inherent thermal mass acts as heat store Recyclable Proven and familiar building method - no risk Widely and readily available Cost effective Standard finish for rendering and close textured for direct decoration available Applications Internal & external leaves of cavity walls Solid walls Separating / party walls Partitions Multi-storey Foundations Beam & block floor

Code 1801100X215MBLK 1801140X215MBLK

Description Dense Concrete Block Dense Concrete Block

Size (mm) 100 x 215 x 440 140 x 215 x 440

Standards BS EN 771-3 which covers the BS requirements of all types of concrete block (and brick) units Installation Guide
Careful selection of mortar is essential. Extensive guidance is given in the BS 5628 suite of masonry design standards. The location of the block work is an important consideration, and as a guide stronger mortars will be required in high exposure situations. Similarly the design of walls employing high strength blocks, typically 10N/mm or greater, will result in enhanced load bearing capacity when designation (ii) or (i) mortar mixes are used. However, for the construction of most internal walls in inner leaves of cavity walls above ground, it is common practice to specify mortars no stronger than 1:1:6 cement, lime, sand composition or similar designation (iii) mix or general purpose to BS 5628-3. All types of aggregate block are suitable for use to the inner leaf of external cavity walls, or internal walls below ground. For the external leaf of external cavity walls, or solid external walls, dense, lightweight 7/mm2 blocks or aggregate block with a density of at least 1500kg/m3 are all suitable. Where unusual ground conditions exist, or for more information contact your local JDP branch.

208

Building Materials

Features & Benefits

Lintels
JDP offer a range of Prestressed and high strength lintels. The Prestressed lintel is one of the most specified lintel ranges in the country. The method of manufacture gives a high performance pre-stressed concrete unit designed to be used in plastered situations. This range can also be used as ground beams being able to be used directly off pad foundations saving you time and money. If used in conjunction with our steel lintel can comply with part E: 2002 and Part L: 2002 to solve thermal bridging and acoustic problems.

Features & Benefits Chemical resistance Fire resistance Wide range for a variety of applications Variety of finishes Lintels have low water absorption and as a result of the quality controlled Hi-Spec dense concrete mix used in their manufacture, they can therefore be used underground provided that the ends of the lintels have a minimum 45mm cover of mortar to the ends of the reinforcing strands. Applications Building support beams Service lintels

209

Code 1806CL10065600 1806CL10065900 1806CL100651200 1806CL100651500 1806CL14065900 1806CL140651200 1806CL140651500 1806CL22065900 1806CL220651200 1806CL220651500

Description Prestressed Concrete Lintel Prestressed Concrete Lintel Prestressed Concrete Lintel Prestressed Concrete Lintel Prestressed Concrete Lintel Prestressed Concrete Lintel Prestressed Concrete Lintel Prestressed Concrete Lintel Prestressed Concrete Lintel Prestressed Concrete Lintel

Size (mm) 100 x 65 x 600 100 x 65 x 900 100 x 65 x 1200 100 x 65 x 1500 140 x 65 x 900 140 x 65 x 1200 140 x 65 x 1500 220 x 65 x 900 220 x 65 x 1200 220 x 65 x 1500

Lintels are available to suit a wide range of applications, using the following criteria: Wall Thickness Clear Span Fire resistance Finish 100, 140, 190, 220 or 254mm 700-3200mm none 4hrs Fair faced finish, Chemical resistance, Coloured finish, Economy, Steel 'L' section, Radius lintels, Steel 'C' section

Standards The design of prestressed concrete lintels complies with BS8110 part 1:1997: section 4 Lintels are manufactured in accordance with BS5977: part 2:1983 Materials used in the manufacture of prestressed lintels comply with BS12 and BS882 The prestressing strand/wire complies with BS5896 Installation Guide
Lintels should be carefully bedded on a full mortar joint. Wall ties should be positioned in accordance with current building regulations. A damp proof course should be used for all lintels in external walls, and must be fixed in accordance with building regulations. In cavity construction, it is recommended that both internal and external leaves be taken up uniformly. For spans in excess of 1200mm, it is good practice to provide temporary support (at 1200mm centres). If lintels are supporting concrete floor load, a minimum lintel depth of 140mm is recommended to allow for impact loads during the actual placing of concrete flooring. Cutting Concrete lintels may be cut using a high-speed disc cutter. Use of this should be by a properly trained operative taking due regard of current Health and Safety regulations.

210

Building Materials

Ventilation Products
JDP supply plastic ventilation products for use in general building applications, in line with building control regulations.

Code 1806G930TR 1806G935 1806G960 1806G961 1806G962

Description G930TR Plastic Airbrick Terracotta G935 Plastic Cavity Sleeve G960 Plastic Telescopic Underfloor Ventilator G961 Plastic Vert Extension Sleeve G962 Plastic Remote Void Vent

211

You might also like