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SERVICE GUIDE
KYE SYSTEM CORP
Version 1.1
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Service Guide
Revision History
Version 1.0 1.1 Date 26/07/2007 11/12/2007
1) 2) 3)
Change
Satellite panel length LOGO position Cancel G9 cable, add 3 pcs of converter cables Reduce the satellite size a little
4)
Version 1.1
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Revision History.2 Table of contents...3 Getting Start....4 Conventions Used in this Guide.4 Safety Precautions4 Chapter 1. How to Handle Defective Returns.5 1.2 Problem6 1.2.1 No powerLED indicator.7 1.2.2 No sound..8 1.2.3 Front channel no sound (including either FR or FL no sound).9 1.2.4 Rear channel no sound (including either RR or RL no sound)...10 1.2.5 Center no sound11 1.2.6 Woofer no sound...12 1.2.7 Input no sound...13 1.2.8 Remote control no use.....14 1.2.9 Noise.....15 1.2.10 LED indicators no light...16 Chapter 2. Specification..17 Satellite..17 Woofer18 Chapter 3. Block diagram...19 Chapter 4. Exploded view20 Subwoofer..20 Satellite (Center)...21 Satellite (Front).....22 Satellite (Rear)..22 Chapter 5. Part list ....23 Woofer...23 Center...24 Rear......24 Front......24 Chapter 6 Important notes.25 Chapter 7 Circuit diagram..26 SW-HF 5.1 INPUT PCB.....26 SW-HF 5.1 CON PCB....27 SW-HF 5.1 AMP PCB & SW-HF 5.1 SATSP PCB.28 SW-HF 5.1 SWAMP PCB..29 SW-HF 5.1 REM PCB.30 Version 1.1 Page 3 of 30
Service Guide
Getting Started
Safety Precautions
The following precautions should be observed in handing the speaker described in this guide: Place the speakers on a flat, level and stable surface. Do not place the speakers in environments subject to mist, smoke, vibration, excessive dust, salty or greasy air, or other corrosive gases and fumes. Do not drop or jolt the speakers. Do not allow anything to drop into the subwoofer case through its ventilator, as it could result in fatal electric shock or fire. Place the unit far enough from other equipments for good heat dissipation. Do not perform any maintenance with wet hand. Prevent foreign substance, such as water, other liquids or chemical, from entering the speakers while performing maintenance procedures on the speakers.
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Service Guide
Verifying problems Proceeding Necessary tests Function NG Function NG Analyzing possible Malfunction cause Deciding & proceeding the Rectification methods Replace necessary Defective parts Function OK
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Service Guide
Problem Description
No powerLED indicator No sound Front channel no sound (including either FR or FL no sound) Rear channel no sound (including either RR or RL no sound) Center no sound Woofer no sound input no sound Remote control no use Noise LED indicators no light
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Service Guide
*Attention
Please follow the numbered sequence marked within parenthesis given in individual Flow chat in that this is the best-recommended sequence to rectify the problems.
Problem
Defective transformer
1. Defective assembled line of SW-HF 5.1 CON PCB 2. Components dry-soldering or disconnected on SW-HF 5.1 CON PCB 3. Defective or damaged motor VR or its assembled line
4. Defective or damaged IC2, CR1, Q1, Q2, Q3, Q4, IC1 on SW-FH5.1 CON PCB
Repair or replace
Repair or replace
resolder or replace
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Service Guide
1.2.2 no sound
Problem
no sound
1. Defective IC2 on SW-HF5.1 CON PCB 2. Defective IC1, IC2 SW-HF5.1 INPUT PCB 3. Defective IC1, IC2, IC3, IC4, IC5, IC6, IC7, IC8, IC9, R28, R29, R52, EC18, EC19, EC20 on
Re-connect or replace
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Service Guide
Problem
1.defective
IC1,
IC2
or
components relating to IC1 and IC2 on SW-HF5.1 INPUT PCB 2.defective IC4 IC1 or components relating to IC4
or
Re-connect replace
or
Re-connect replace
or
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Service Guide
Problem
damaged, or
1. Defective IC1, IC2 or components INPUT PCB 2. Defective IC5IC1 or components AMP PCB relating to IC5 and IC1 on SW-HF5.1 relating to IC1 and IC2 on SW-HF5.1
dry-soldered short-circuited
Repair or replacing
Repair or replacing
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Service Guide
1.2.5 Center no sound
Problem
Center no sound
Defective connection cables jacks, defective speaker cables, jacks or center driver units of and or center speaker
1.
Defective
IC1,
IC2
or
components relating to IC1 and IC2 on SW-HF5.1 INPUT PCB 2. Defective IC6, IC3 or components relating to IC6 and IC3 on SW-HF5.1 AMP
PCB
Defective VR2 or components
Reconnect or replace
Reconnect or replace
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Service Guide
1.2.6 Woofer no sound
Problem
Woofer no sound
PCB Analyze and identify the causes dry-soldered, broken, or short circuited
Defective connection of sub jacks, defective speaker cables, jacks or woofer speaker and or cables
Defective connection of woofer audio cables, or JACK disconnected from PCB or defective
1. Defective IC1, IC2 or components relating to IC1 and IC2 on SW-HF5.1 INPUT PCB 2. Defective IC6 or components relating to IC6 on SW-HF5.1 AMP PCB 3. Defective IC1, IC2 on SW-HF5.1
Repair Solutions
Reconnect or replace
Reconnect or replace
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Service Guide
1.2.7 input no sound
Problem
input no sound
SW-HF5.1
INPUT
Defective
IC1
or
and
and
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Service Guide
1.2.8 Remote control no use
Problem
SW-HF REM IC or
Replace Solutions
Check resolder
and
defective one(s)
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Service Guide
1.2.9.
Problem
Noise
Noise
Resolder or replace
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Service Guide
1.2.10. LED indicators no light
Problem
Solutions
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Service Guide
Chapter 2. Specifications
Satellite
NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10
RATED OUTPUT POWER THD 10% SENSITIVITY1KHzRATED O/P POEWR SENSITIVITY1KHz1W O/P POWER MAX INPUT LEVEL1% THD FREQUENCY RESPONSE 1KHz -3DB) S/NRATED O/P POWER CHANNEL UNBALANCE REF O/P POWER CHANNEL SEPARATION(ONE CHANNEL IN;OTHER CHANNEL INPUT SHORTING) HUM NOISE (VR MAX) (VOLUME MAX;INPUT SHORTING) 1HUM NOISE(VR MIN) (VOLUME MIN.INPUT SHORTING) LOW HI
UNIT
W mV mV mV Hz KHz dB dB dB mV mV
NOMINAL CEN
18 380 80 280 40 120 85 0.3 60 1 0.1
FR
18 640 140 500 70 140 85 0.3 60 1.5 0.1
FL
18 640 140 500 70 140 85 0.3 60 1.5 0.1
SR
18 80
SL
18 80
LIMIT
5% 10% 20 20 75 0.5 55 2 0.5
380 380 10% 280 280 10% 100 100 110 110 85 0.3 60 1 0.1 85 0.3 60 1 0.1
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Service Guide
Chapter 2 Specifications
Woofer
NO 1 2 3 4 5 6 7 8 9 DESCRIPTION
RATED OUTPUT POWER100Hz(10%THD) SENSITIVITY(100Hz)RATED O/P POWER SENSITIVITY (100Hz)1W O/P POWER MAX INPUT LEVEL1% THD DISTORTION100Hz REF.O/P POWER FREQUENCY RESPONSE100Hz -3DB) S/N RATIO100Hz RATED O/P POWER VR MIN NOISE VR MAX NOISE HUM LOW HI UNIT W mV mV mV % Hz Hz dB mV mV
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Service Guide
Chapter 3 Block diagram
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Service Guide
Chapter 4 Exploded view
SW-HF 5.5005
Subwoofer
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Service Guide
Chapter 4 Exploded view
Satellite (Center)
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Service Guide
Chapter 4 Exploded view
Satellite (Front)
Satellite (Rear)
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Service Guide
Woofer
Ref. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Description
standby keystroke, SW-HF5.1 5005, silver, HIPS Keystroke, SW-HF 5.1 5005,silver ,HIPS smaller knobs, SW-HF5.1 5005, silver, HIPS big knob, SW-HF5.1 5005, silver , HIPS LED cover in the big knob, transparent, ABS Front panel , SW-HF5.1 5005, black color VR , M1610GOAH1FX-B10K-L20F SW-HF5.1 CON PCB, 162*169*1.6MM/2 wood box (SUB), SW-HF5.1 5005V2, 12T+9T MDF woofer driver unit, 6.5"8 ohm 75W screw, 3.5*18BA RCA jack, AV6-8.47-7-FBEP SW-HF5.1 AMP PCB, 94V0 AL heat sink, 284*19.5*30MM screw, 3.5*25P power switch AC cable, 1.6m SW-HF5.1 SWAMP PCB, 94V0 EVA, 86*53*2.5MM SW-HF5.1 INPPUT PCB, 94V0 screw, 4*22PWM transformer, 27V*2-2.8A 13.5V*2-1.9A red/black terminal Rubber foot mat, 11*3MM screw, 3.5*16PA foot, black, (19*16mm), HIPS Port tube, SW-HF5.1 5005 black color BT18404PA IC TDA7269A IC BT4558 L7808 BT4558 TDA7294 BT2558 IC T2323 IC IC IC IC IC
Part NO.
EP40754134A EP40754133A EP40754136A EP40754135A EP41410031 EP40318001 EP1B020058 EP15500501 EP535005J1A EP16070032 EP24010023 EP1A030067 EP15500505 EP21100073 EP24100084 EP19030008 EP32020041 EP15500504 EP73010027 EP15500502-V2 EP24140016 EP13500020 EP1A090063 EP73060031 EP24100052 EP41110034 EP41510049 EP1C020018 EP1C010176 EP1C020006 EP1C010150 EP1C020006 EP1C010175 EP1C010195 EP1C010004
Transparent tube for LED indicators of MP3, DVD, CD function, ABS EP41410033
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Service Guide
Chapter 5 Part list
Center
Ref. NO 1 2 3 4 5 6 7 8 9 Description cloth, black center driver unit A-115-3, screw, 3.5*18TA tweeter A-52-2A , 2"8 screw, 3.5*14PA center wood box, K86V2 paper tube, 22*25*30mm red/black terminal, H-WP2-8 rubber foot mat, 18*3MM 10W 4"4 15W
Part NO. EP64000167 EP16050041 EP24150024 EP16020043 EP24100082 EP53K86J01A EP41590057 EP1A090065 EP73060007
Rear
Ref. NO Description 1 2 3 4 5 6 7 8 9
Part NO. Cloth, black EP64000166 tweeter, A-52-2, 2"8 10W EP16020041 Screw, 3.5*14PA, EP24100082 rear driver unit, A-78-11, 3"815W EP16030045 Screw, 3.5*14TA EP24150009 Rear wood box, K85-1V2, W120*H210*D130MM EP53K85J02A paper tube, K85-1, 22*25*60mm EP41590055 rubber foot mat, 18*3MM EP73060007 Red/black terminal, H-WP2-8 EP1A090065
Front
Ref. NO Description 1 2 3 4 5 6 7 8 9 Cloth, K85, black tweeter, A-52-2, 2"8 Screw, 3.5*14PA, front driver unit, A-115-2, 4"815W Screw, 3.5*18TA Front wood box, K85V2, W140*H230*D130MM Paper tube, K85, W140*H230*D130MM rubber foot mat, 18*3MM Red/black terminal, H-WP2-8 10W
Part NO. EP64000165 EP16020041 EP24100082 EP16050040 EP24150024 EP53K85J01A EP41590056 EP73060007 EP1A090065
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Service Guide
Chapter 6. Important Notes
6.1 Packing requirement for sending the PCB assembly by post PCB assembly is a kind of sophisticated electronic circuit board. Well packing will be required when sending them by post. *Some sophisticated IC components are mounted on the PCB assembly; hence it is necessary to pack each PCB assembly with a separate static protecting bag, in order to avoid static electricity. *Reliable external packing is also very important when sending the PCB assembly by post, in that it would avoid unnecessarily lost or damage.
6.2 Short of spare parts while repairing a speaker system If you are short of spare parts when you have some speaker systems waiting to be repaired, it would be recommended to take the necessary parts from one Speaker system, so that you may have the as many speaker systems
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Service Guide
Chapter 7. Schematic diagram
SW-HF 5.1 INPUT PCB
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Service Guide
Chapter 7. Schematic diagram
SW-HF 5.1 CON PCB
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Service Guide
Chapter 7. Schematic diagram
SW-HF 5.1 AMP PCB
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Service Guide
Chapter 7. Schematic diagram
SW-HF 5.1 SWAMP PCB & SW-HF 5.1 SATSP PCB
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Service Guide
Chapter 7. Schematic diagram
(remote control) SW-HF 5.1 REM PCB
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