NIOEC-SP-80-51(0)

DOCUMENT CODE
PLAN/PRJ/SUB UNIT PHASE DISCIPLANE DOCUMENT TYPE SERIAL NO. REV. NO. NO. OF PAGES: 5 DATE

NIOEC

000

EG

PL

SP

8051

A0

OCT., 2005

NATIONAL IRANIAN OIL REFINING & DISTRIBUTION COMPANY

NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY

NIOEC SPECIFICATION FOR

THREE LAYER POLYETHYLENE COATING SYSTEM

FIRST EDITION OCT. , 2005

THIS SPECIFICATION IS THE PROPERTY OF NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY. IT IS CONFIDENTIAL AND ALL RIGHTS RESERVED TO THE OWNER. NEITHER WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY, REPRODUCTED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WITHOUT THE PRIOR WRITTEN CONSENT OF THE NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY

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NIOEC-SP-80-51(0)

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NIOEC-SP-80-51(0)
REV. PAGE

REVISION INDEX
REV. PAGE

REV. PAGE

REV. PAGE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

NOTES:
1) 2) 3) 4) THIS SHEET IS A RECORD OF ALL REVISIONS TO THIS SPECIFICATION. REMARKS RELATED TO EACH REVISION SHOW A BRIEF DESCRIPTION. THESE REMARKS SHALL BE INTERPRETED IN CONJUNCTION WITH THE REVISED TEXT MARKED BY REVISION NUMBERS. WHEN APPROVED EACH REVISION SHALL BE CONSIDERED AS A PART OF THE ORIGINAL DOCUMENT. NUMBER OF PAGES EXCLUDES THIS SHEET AND THE COVER SHEET.

5 4 3 2 1 0 OCT., 2005 Moallem Gh. Khoshroo M.R.FARZAM M.A.A.SAJEDI

REV.

DATE

PREPARED

CHECKED 2

APPROVED

AUTHORIZED

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NIOEC-SP-80-51(0) PAGE NO.

CONTENTS:
0. 1. 2.

INTRODUCTION......................................................................................................................2 SCOPE.........................................................................................................................................2 REFERENCES ...........................................................................................................................2 2.1 Equivalent to IPS Standard...............................................................................................4

3. 4.

UNITS..........................................................................................................................................4 DEFINITIONS AND TERMINOLOGY .................................................................................5

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NIOEC-SP-80-51(0)

0. INTRODUCTION To satisfy the requirements of this NIOEC Specification, Iranian Petroleum Standard IPS-GTP-335 with the modifications as specified herein after shall be strictly followed. Articles 1 through 4 of this document replace entirely the related articles in the referenced IPS Standard. 1. SCOPE This Specification deals with factory and field applied polyethylene coatings for external surfaces of buried or submerged steel pipes and comprised of two parts as follows: Part 1: Requirements for Factory Applied Coating Materials and Methods of Test. Part 2: Factory Applied Coatings. The coating may be 2 or 3 layers as will be specified by the Company. Two layers polyethylene coating consists of adhesive primer and polyethylene and is suitable for operating temperature up to 50o C. Three layers polyethylene coating consists of epoxy primer, adhesive primer and polyethylene and is intended for operating temperature up to 80o C. 2. REFERENCES Throughout this Specification the following dated and undated standards/ codes are referred to. These referenced documents shall, to the extent specified herein, form a part of this Specification. For undated references, the latest edition of the referenced document (including any supplements and amendments) applies. For dated references, the edition cited applies. The applicability of changes in dated references that occur after the cited date, shall mutually be agreed upon by NIOEC and the Vendor/Contractor. API (AMERICAN PETROLEUM INSTITUTE) API PR5L5 D522 D570 D696 D746 D1002 D1525 D1603 D1673 D1693 "Recommended practice for Marine Transportation of Line Pipe" "Test Method for Elongation of Attached Organic Coating with Conical Mandrel Apparatus" "Test Method for water absorption of plastic" "Test Method for Coefficient of Linear Thermal Expansion of Plastic" "Test Method for Brittleness Temperature of Plastic and Elastomers by Impact" "Test Method for Strength Properties of Adhesive In Shear by Tension Loading (Metal-to-Metal)" "Test Method for Vicat Softening Temperature of Plastics" "Test Method for Carbon Black in Olefin Plastic" "Test Method for Relative Permittivity and Displation Factor of Expanded Cellular Plastics Used for Electrical Insulation" "Test Method for Environment Stress-Cracking of Ethylene Plastics" 2

ASTM (AMERICAN SOCIETY OF TESTING AND MATERIALS)

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D2240 D3176 D3180 G8 G14 BSI

"Test Method for Rubber Property-Durometer Hardness" "Method for Ultimate Analysis of Coal and Cock" "Method for Calculation Coal and Cock Analysis" "Test Method for Cathodic Disbanding of Pipeline Coating" "Test Method for Impact Resistance of Pipeline Coating (falling Weight Test)" "Polyethylene Materials for Moulding and Extrusion" "Specification for Surface Finish of Blast- Cleaned Steel for Painting"

(BRITISH STANDARD INSTITUTION) BS 3412 BS 4232

DIN

(DEUTCHES INSTITU FOR NORMUNG) DIN 30670 DIN 50049 DIN 53122 "Polyethylene Sheathing of Steel Tubes and Steel Pipes and Fittings" "Materials Testing Certificates" (pars 1,2 & 3) 1986 "Testing of Plastics Films; Elastomer Films; Paper, Board and Other Sheet Materials; Determination of Water Vapor Transmission Rate; Gravimetric Method" "Testing of Paint, Varnishes and Similar Coating Coatings, Bend Test on Paint Coating and Similar Coatings" "Testing of Paints, Varnishes and Similar Coating Materials, Chip Test of coatings According to Peters" "Testing of Plastic Films; Determination of the Gas Transmission Rate" "Testing of Plastic; Tensile Test" "Determination of the Vicat softening Temperature of Thermoplastic" "Testing of Plastics Elastomers; Determination of Density" "Testing of Plastics; Determination of Water Absorption" "Testing of Rubber, Elastomers and Plastics; Shore Hardness Testing A and D" "Testing of Plastics, Determination of the Melt Flow Index of Thermoplastics" "Testing of Paints, Varnishes and Similar Coating Materials Powder Coatings, Determination of Particle Size Distribution" "Testing of Paints Varnishes and Similar Coating Materials Powder Coatings, Determination of Density" "Testing of Paints Varnishes and Similar Coating Materials Powder Coatings, Assessment of the Chemical Storage Stability" "Reflectometer as a Means for Glass Assessment of Plane Surfaces of paint Coatings and Plastic" "Methods Test for Electric Strength of Solid Insulating Materials"

DIN 53152 DIN 53155 DIN 53380 DIN 53455 DIN 53460 DIN 53479 DIN 53495 DIN 53505 DIN 53735 DIN 55990 T2 DIN 55990 T3 DIN 55990 T8 DIN 67530 IEC ISO

(INTERNATIONAL ELECTROTECHNICAL COMMISSION) IEC 243 (INTERNATIONAL ORGANIZATION FOR STANDARDIZATION) 3

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ISO R527 ISO 868 ISO 1133D ISO 9902 IPS

'Testing of Plastic, Tensile Test" "Testing of Rubber, Elastomer and Plastics Shore Hardness Testing A and D" "Plastics-Determination of the Metal Mass-Flow Rate (MFR) and the Metal Volume-Flow rate (MVR) of Thermoplastic" "Quality Systems-Model for Quality Assurance in Production, Installation and Servicing" "Material and Construction Standard for three layer Polyethylene Coating System" "Construction Standard for Surface preparation" "Construction Standard for Coating" "Material Standard for Hand Applied Laminated Tape Suitable for Cold Applied Coating Systems" "Material Standard for Hand Applied Laminated Tape (Suitable for Hot Applied Coating Systems)" "Material Standard for Hand Applied Petrolatum Tape & Primer" "Material Standard for Heat Shrinkable Cross-Linked Polyethylene Coatings (Two Layers)"

(IRANIAN PETROLEUM STANDARDS) IPS-G-TP-335 IPS-C-TP-101 IPS-C-TP-274 IPS-M-TP-313 IPS-M-TP-314 IPS-M-TP-317 IPS-M-TP-318

NIOEC-SP

(NIOEC SPECIFICATIONS) NIOEC Specification for Units NIOEC Specification for Painting NIOEC Specification for Protection of Underground Steel Pipe

NIOEC-SP-00-10 NIOEC-SP-80-02 NIOEC-SP-50-17 SIS

(STANDARDISERINGS- KOMMISSIONEN I SVERIGE) "Swedish Standard Institution Practice, Surface Preparation Standard for Painting Steel Surface"

SIS 05 5900

2.1

Equivalent to IPS Standard Substitute the following IPS Standards as referred to throughout IPS-G-TP-335 to relevant NIOEC's Specifications as follows: IPS Standard IPS-C-TP-101 IPS-M-TP-313 & 314 & 317 Relevant NIOEC Specification NIOEC-SP-80-02 NIOEC-SP-50-17

3. UNITS International system of units (SI) shall be used in accordance with NIOEC-SP-00-10, unless otherwise specified.

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4. DEFINITIONS AND TERMINOLOGY BATCH A batch shall consist of all materials which is processed at the same conditions and submitted for inspection at one time. HOMOPOLYMER A polymer (as polyethylene) consisting of identical monomer units. TYPICAL VALUE A Value exhibiting the essential characteristic of a special type of material .