HALFEN Cast-In Channels Concrete B2000.1-E

CAST-IN CHANNELS
CONCRETE
B 2000.1
User Catalogue
CAST-IN CHANNELS
CONCRETE
Halfen channels type HTA Pages 12 - 22
Halfen bolts Pages 13 - 23
Halfen threaded locking plates Pages 13 - 23
Halfen toothed channels type HZA and toothed bolts type HZS Pages 24 - 25
Threaded rods and hexagonal nuts Page 34
Coupler sleeves Page 35
Rail clips Page 36
Application examples: Curtain wall facades, secondary structures Pages 37 - 40
Halfen restraint ties Pages 41 - 43
Metal sheet fixing channel type HTU Pages 48 - 50
Brickwork restraint Pages 44 - 47
Halfen framing channels Pages 51 - 52 (Halfen bolts see Pages 13 - 23)
Specification texts Pages 53 - 55 Halfen CAD - library Page 55
1.1 HTA Halfen Channels

To supply _____ m Halfen channels (e.g. HTA 40/22), hot dip galvanised (fv) with polystyrene bead filler (Vf), in ex stock lengths of 6070 mm, cut to length as detailed on the drawing, subject to Halfen`s standard cut length procedures, and to fix them correctly to the formwork with at least 2 fixings per metre.
Material _____ DM/m Labour _____ DM/m Total rate _____ DM/m
Order examples:
Channel type: Finish: Length: [mm] Filler Anchor material
HTA 40/22
fv
6070
Vf
Halfen cast-in channels and bolts product range, secure assembly Application examples Corrosion protection Channel fillers; fixing to formwork; standard lengths; site applied end anchors Type selection, allowable loads, properties, accessories Halfen cast-in channels, design properties Allowable loads and edge distances acc. to the official approvals Reduced edge distances Dynamic loads, anchor dimensions, shock loads Spacer assembly, channels type HSB Curved HTA channels and channel pairs Bolts, nuts and accessories Threaded rods, hex head bolts, hexagonal nuts, washers, adjustment coupler Coupler sleeves, eye sleeves, ring nuts, lock washers, square washers Rail clips
Page: 4- 5 6- 7 8- 9 10 - 11 12 - 25 Page: 26 - 27 28 - 29 30 - 31 32 33 Page: 34 35 36
Roof and wall fixings Halfen masonry restraint systems, channels type HMS 25/15, ties type ML and BL Halfen cladding brickwork restraint channel type HVS 22/20 Profiled metal sheeting fixing channels type HTU
Page: 44 - 46 47 48 - 50
Instructions, work aids Standard specifications Halfen CAD-library
Page: 53 - 55 55
Instructions, Work Aids
Framing Channels
Halfen framing channels for welding, bolting Plain back channels Slotted back channels Toothed channels for loads in the longitudinal direction
Page: 51 - 52 51 - 52 51 - 52
Roof and Wall Fixings
Restraint Ties
Halfen restraint ties Halfen restraint fitting type SPV Halfen restraint strap type HKZ Halfen restraint ties type HKZ - GU and type HKZ - GF
Page: 41 42 43
Application details
Application examples with Halfen cast-in channels Curtain wall facades Secondary structures Ductwork, rails
Page: 37 38, 39 40
Bolts, Nuts, Accessories
Design Properties
Halfen Channels + Bolts
Contents
CAST-INCHANNELS
CONCRETE
HalfenCast-inChannelsandBolts
ProductRange
Halfencast-inchannelsTypeHTA,HZAandHalfenbolts
Loadspecification: 27(35)-6kNpointload
Halfenhotrolledchannelstype loadrange (seePage26) material (see ) HTA 72/48 27(32)kN
72
HTA 55/42 27(32)kN
HTA 52/34 22kN
HTA 50/30 10(12)kN
HTA40/22 6 (8) kN
5 5 52 5 0 40
FZ, F Q
FL
F
Dynamic loads withamplitude F Page30
3 3 26,5 22 22 1 8
Centralpull FZ , Longitudinalpull FL transverseshear FQ (formildsteel channels,using boltstypeHSR)
HalfenT-headboltstype HS,HSR72/48 Page12,13
HS,HSR50/30 Page12,15
Load specification: 27 (35) - 3 k N p o i n t l o a d
ColdrolledHalfenchannelstype HTA 72/49 loadrange 27(32)kN (seePage26) material 72 (see )
HTA 54/33 22kN
HTA 49/30 10(12)kN
HTA40/25 6 (8)kN
HTA38/17 4,5 (7)kN
HTA 28/15 3,0kN
54
49
FZ, FQ
FL
33 2 2 22 1 8
40
38
28
Centralpull FZ , Longitudinal p ull FL transverseshear FQ (reducedloads)
18
12
HalfenT-headboltstype HS72/49 Page12,13
HS50/30 HS 50/30 HS40/22 Page14,15 Page16,17 Page18,19
HS38/17 P. 20,21
HS28/15 P.22,23
Loadspecification: 5kNpointload
SerratedHalfenchannelstypeHZA load range5kN (see Page26), material(seebelow)
HZA41/22
Halfenserratedchannels typeHZAusedwithmatching T-headboltstypeHZSareidealforlongitudinalshear loadsparallelto thechannelaxis.Loadcapacityper boltis5kNinalldirections.SeealsoloadtableP.26.
41 3 22
FZ, F Q
FL
HalfenT-headboltstypeHZS
Longitudinalpull FL Centralpull FZ , transverseshear FQ forboth mildsteel and stainlesssteel
HZS41/22 Page24,25
Loadrange: allowableloadsasperGermanofficialapprovalcertificates(seePage5),spacingbetweenloadpoints Material,finishes Halfenchannels: (seealsoP.8,10) f v =SteelgradeS235JR(St37-2),hot dipgalvanised A4 = StainlesssteelgradeW1.4571/1.4401(A4) A2 = StainlesssteelgradeW1.4301 (A2)
25cm.
Anchordesign:
Halfencast-inchannelstypesHTAandHZA aremanufacturedwithboltanchors orwelded I -anchors (seePage30) HTA-A Welded I HTA- B anchors Boltanchors
Siteappliedendanchorstype ANK-E for Halfenchannels (forsitecuts), seePage11
Approvalcertificates Halfenchannelsareofficiallyapproved bytheGermanConstruction MaterialSupervisoryBoardDIBt. Approvalno.Z-21.4-34(typeHTA), Approvalno.Z-21.4-145(typeHZA)
CAST-IN CHANNELS
CONCRETE
Halfen Cast-in Channels, Introduction
Halfen cast-in channels officially approved

Halfen cast-in channels supplied with bolt anchors or welded anchors are appoved by the German construction materials supervisory board (DIBt) for load bearing structures: - type HTA: Approval No. Z - 21.4 - 34, dated 1. 1. 1998, - type HZA: Approval No. Z - 21.4 - 145, dated 17. 7. 1998. Halfen channels are supplied ready to use complete with polystyrene filler and nail holes. They are easy to fix by simply nailing to the timber formwork.
Selection criteria
In addition to the normal hot dip galvanised, Halfen cast-in channels are also supplied in stainless steel for applications requiring increased corrosion resistance. When selecting Halfen channels, officially approved types HTA and HZA are recommended. These are available with a variety of profiles (see Pages12 - 24) and anchor designs (see Page 30).
Filler easy to remove

To prevent an infill of concrete, Halfen cast-in channels are filled with foam. Depending on the application two different fillers are available (see Page 10). After removal of the shuttering the filler can be easily removed using a suitable tool (see instructions Page 10).
Secure assembly with Halfen channel

Halfen bolts can be inserted at any point along the channel and fixed by turning through 90 and then thightening the nut. At the channel ends, bolts should not be located beyond the last anchor (= 2,5 cm from the channel end); the anchor positions of bolt anchors are visible from inside the channel slot. To ensure correct installation of the bolt the position of the notch at the end of the shank should be checked. The notch must be transverse to the channel direction. If the channel is recessed from the face of the concrete e.g. due to insufficient nailing to the formwork or weak formwork, packing shims (see Page 32) should be used over the face of the channel before fixing any other components. A plate washer should always be used under the nut when fixing direct to the face of the channel. Lock washers type SIC (Page 35) provide additional security against turning of the bolt head. Nuts should be tightened to the torque values as stated for the Halfen bolts (Pages 13 - 25).
CAST-IN CHANNELS
CONCRETE
Halfen Cast-in Channels Type HTA and HZA

Typical Applications
Brickwork support: Halfen brackets fixed to cast-in HTA channel
Curtain wall panels fixed to Halfen HTA channels cast into floor slabs at each floor level
Lift guide rails fixed to cast-in HTA channels.
Fixing of a curtain wall bracket to HTA channels cast into floor slab.
Pipe support system using Halfen framing channels, pipe clamps and threaded rod fixed to cast-in Halfen HTA channels.
CAST-IN CHANNELS
CONCRETE

Typical Applications
Catenary fixing in a railway tunnel
Drainage pipe under a concrete bridge: Halfen channels and pipe brackets made of stainless steel
Adjustable fixing for a crane rail
Floor fixing of test equipment in an Airbus test hangar
Curved stainless steel HTA channels in a sewage treatment plant
Restraint of precast concrete panels: cast - in Halfen channels type HTA and adjustable Halfen restraint tie
CAST-IN CHANNELS
CONCRETE
Material Quality, Corrosion Protection

Halfen Cast-in Channels, Halfen Bolts
Halfen cast-in channels

types HTA and HZA (see Pages 12 to 24)
1. Hot rolled channels
Material/ finish ordering code: fv = hot dip galvanised, providing a minimum coating of 50 m. Short and cut lengths are galvanised after cutting, so that there is an overall corrosion protection. Steel grades: S235JRG2 (RSt 37 - 2), S235JR (St 37 - 2), S275JR (RSt 44 - 2) or QSt - E 380 wb = A4 = -Ank.A4 mill finish (without corrosion protection), same steel qualities as mentioned above stainless steel grade A4, W 1.4571/1.4401 (subject to availability) as per DIN 17 440. In accordance with German official approval for stainless steels no. Z 30.3-3 of 03. 04. 1996 only material grade W 1.4571/1.4401 (grade A4) is allowed for fixings in reinforced concrete structures. Stainless steel channels ranging from HTA 28/15 to HTA 52/34 and HZA 41/22 are generally manufactured with stainless steel grade A4 anchors. Order codes: A4-Ank.A4 = both channel and anchors in stainless steel grade A4. Standard for channels ranging from HTA 54/33 to HTA 72/49 in stainless steel is: A4 = channel in stainless steel grade A4, anchors in mild steel St 37 - 2 (stainless steel anchors = A4-Ank.A4 on request). stainless steel grade W 1.4301 (A2) as per DIN 17 440. Available channels: ranging from HTA 28/15 to HTA 50/30 and HZA 41/22 (generally manufactured with stainless steel anchors). Other materials on request. Notes concerning stainless steel material grades (as per DIN 17 440): A4: grade W 1.4571 18%Cr, 11%NI, 2,5%Mo + Ti grade W 1.4401 18%Cr, 11%NI, 2,5%Mo (equivalent to grade 316 S 31 as per BS 1449, Sect. 1.2.1991); A2: grade W 1.4301 18%Cr, 10%NI
Halfen channels type HTA 72/48, 55/42, 52/34, 50/30 and 40/22 are hot rolled from a billet of steel.
2. Cold rolled channels
Halfen channels type HTA 72/49, 54/33, 49/30, 40/25, 38/17 and 28/15 as well as HZA 41/22 are formed on multi - stage cold rolling mills.
A2 = -Ank.A2
Halfen bolts
types HS, HSR, HZS (see Pages 13 to 25) Hook-head bolts for Halfen channels ranging from HTA 40/22 to 72/49
New
Material/ finish ordering code:
fv gv fv 8.8
= hot dip galvanised, strength grade 4.6 as per DIN EN 20989, coating 45m = electroplated, strength grade 4.6 as per DIN EN 20989, coating 12m = hot dip galvanised, strength grade 8.8 as per DIN EN 20989, coating 45m = without corrosion protection, strength grade 4.6 as per DIN EN 20989
gv 8.8 = electroplated, strength grade 8.8 as per DIN EN 20989, coating 12m
New
Hammer-head bolts for Halfen channels ranging from HTA 28/15 to 38/17 and HZA 41/22
roh
A4-50 = stainless steel grade A4-50 as per DIN EN ISO 3506 A4-70 = stainless steel grade A4-70 as per DIN EN ISO 3506 A2-50 = stainless steel grade A2-50 as per DIN EN ISO 3506 A2-70 = stainless steel grade A2-70 as per DIN EN ISO 3506
All Halfen bolts type HS, HSR and HZS are supplied with hexagonal nuts. Specification: nuts: DIN EN 24 034 shaft and thread of the Halfen bolts: DIN EN 24 018
Halfen bolts for increased security during assembly : The new S - shape of the head provides
additional security for correct locking of the bolt inside the Halfen channel, avoiding any risk of turning during assembly, even when differing profile widths occur due to manufacturing tolerances. During the period of change to the new bolt shape both bolt types are supplied. Patents pending.
CAST-IN CHANNELS
CONCRETE
Corrosion Protection
Requirements
Corrosion protection requirements according to official approvals for Halfen cast-in channels HTA and HZA
Corrosion protection of component parts Channel 1 Mill finish Anchor Mill finish Bolt, nut, washer Without corrosion protection Electroplated (coating 5 m) Sheradized (coating 10 m) Hot dip galvanised (coating 50 m) Scope of application Only allowable when all elements of the fixing are protected by the minimum concrete cover specified in DIN 1045, Tab. 10 Components for interior use only, e.g. residential houses, offices, hotels, schools, hospitals, shops, with the exception of humid rooms Components for interior use as mentioned before, for increased corrosion protection requirements Anchorings for curtain wall facades, also externally Anchorings for curtain wall facades, also externally (see also DIBt. Approval Instruction,Appr. No. Z - 30.3 - 3 for stainless steels)
Hot dip galvanised (coating 50 m) Hot dip galvanised (coating 50 m)
Hot dip galvanised (coating 50 m) Hot dip galvanised (coating 50 m)
Stainless steel Mill finish Stainless steel W 1.4571 or W 1.4401 grade A4-50 (DIN 267) Stainless steel (grade A4) W 1.4571 or W 1.4401 grade A4-70 (DIN 267)
Entirely stainless steel Halfen cast-in channels

(Order code . . A4 - Ank.A4 ) Stainless steel channels ranging from HTA 28/15 to HTA 52/34 and HZA 41/22 are generally supplied with both profile and anchors manufactured from stainless steel. (Channels 55/42, 54/33, 72/48 and 72/49: to order) These Halfen "entirely stainless steel" channels are not subject to any restriction with regard to concrete cover, due to the inherent properties of stainless steell. The following are examples where it is often necessary to use entirely stainless steel channels: Bridge and tunnel structures (e.g. fixing of ductwork and drainage pipes, catenary wires), Sewage treatment plants (e.g. fixing of weir plates), Chemical industry (e.g. fixings exposed to corrosive substances), Curtain walling, brickwork cladding reinforced concrete structures requiring increased corrosion protection of the reinforcement.
Stainless steel channels with welded mild steel anchors

(order code . . A4 , only for channels with welded anchors) With regard to the corrosion protection of the anchor the concrete cover c [mm] according to DIN 1045, Table 10, refer to the following table:
Channel HTAConcrete cover c [mm] 54/33 40 55/42 50 72/48, 72/49 60
The minimum cover has to be determined according to the actual requirements for external structural elements and/or specifications.
Product identification Halfen channel: the channel and material code is stamped on the back and/or the foam filler of the channel Halfen bolt: the manufacturers code "H" and the material code is marked on the T-head of the Halfen bolt
10
CAST-IN CHANNELS
CONCRETE
Filler Selection and Fixing to the Formwork
Fillers in Halfen Channels

To help preventing the ingress of concrete grout, Halfen channels are supplied with a filler. Two types are available depending on the application.
bead filler
Po
ene lystyr
1. Polystyrene Bead Filler (Standard) Material: Polystyrene

Removing the polystyrene bead filler, using an appropriate tool.
2. Halfen Combination Strip Filler (to order, code Kf) Material: Polyethylene
The polystyrene bead filler has been the standard for Halfen channels for many years. On countless projects around the world, it has provided protection against ingress of concrete grout into the channel. The polystyrene is dense and fills the channel completely, even between the lips. After striking the formwork, removal of the filler is simply done using an appropriate tool . Note: Due to the production process, the polystyrene bead filler may not be completely tight at both ends of the channel, notably in the larger profiles. However this does not affect the useable length of the channel, since Halfen Thead bolts should not be located beyond the last anchor (= 2,5 cm from the channel end, see also p.5). If Halfen channels are required to be quickly cleared of the filler along the entire length of the channel, after removing the formwork, Halfen supplies channels with combination strip filler at a small extra charge.
Subject to alteration
After striking the formwork the combination strip filler is simply pulled out of the channel. In order to avoid rupture of the strip filler, an appropriate tool should be used as shown.
Fixing to Formwork
Care should be taken to ensure that the correct type of Halfen channel, as specified on the drawing (channel size, material finish, anchor type, length) is adequately fixed to the formwork and in the required position, so that it cannot be displaced when pouring and compacting the concrete. This ensures that after removal of the formwork the channel face is flush with the concrete surface. Fix to timber formwork with staples or nails. For fixing stainless steel Halfen channels stainless steel nails type ENA 28/65 are available to order. Fix to steel forms with bolts, dowels etc. (see below).
a) Fixing to timber formwork:

Nail through the nail holes in the back of the channel onto the timber form. When using stainless steel Halfen channel we recommend using stainless steel wire nails, available to order, in size 28/65. Order code: ENA Staple to the timber form. Order code: KRA
b) Fixing to steel formwork:

Using Halfen bolts through the steel form. (Press bolt head into the channel filler)
Using dowels to the steel form
Plastic dowel
Alunail
CAST-IN CHANNELS
CONCRETE
11
Halfen Cast-in Channels HTA and HZA

Standard Lengths, Anchor Spacings
Standard lengths, anchor arrangement Short lengths

Length L [mm] /no. of anchors 100 /2 150 /2 200 /2 250 /2 250 /3 300 /2 300 /3 2050 / 9 3050 /13 4050 /17 5050 /21
Standard cut lengths

Length L [mm] /no. of anchors 1300 / 6 2300 /10 3300 /14 4300 /18 5300 /22
25
Stock length
Length L [mm] /no. of anchors 1800 / 8 2800 /12 3800 /16 4800 /20 5800 /24
250 250 250 25
1550 / 7 2550 /11 3550 /15 4550 /19 5550 /23

250 n x 250
350 /3 400 /3 550 /3 1050 /5
6070 /25 (6070 /31 )
L [mm]: 100
25 50 25
150
25
25 100 25
200
25 150 25
250 25
200
300 25
250
25 25 125 125 25
Other short lengths available to order

350, 400, 550 1050
25
250 250
25
250 mm and 300 mm cut lengths can also be supplied with 3 anchors 100 mm length only available for HTA 28/15 and 38/17
250
25
250
250
250
25
Channel HTA 38/17 K (standard special with anchors at 200 mm centres) is supplied with 31 anchors. Also available in cut lengths on request
Site applied end anchors ANK-E for preparing Halfen channel short pieces ANK-E hex head bolt clamping element Assembly instructions for end anchors
A
35 e 225
[mm]
ANK-E
Cut the Halfen channel as required. The cut section must be perpendicular to the channel axis. Maximum and minimum projections "e" at the ends of the Halfen channel are 225 and 35 mm.
B
35 e 225
[mm]
MD
C
Requested length
Select the type of end anchor ANK-E to fit to the Halfen channel according to table 1. Push the clamping element onto the channel back until it comes to full stop; press in the foam filler when necessary.
C
Table 1: End anchor selection

Short lengths HZA 41/22 may only be used with not more than 1 end anchor. Not part of the official approval.
For profile HTA- or HZA28/15 - FV 28/15 - A4 38/17 - FV 40/22 - FV 40/25 - FV 41/22 - FV 38/17 - A4 40/22 - A4 40/25 - A4 41/22 - A4
End anchor type ANK - E1 - FV ANK - E1 - A4 ANK - E2 - FV
Stock no. 12 - 1660 11 - 1296 12 - 1661
Thread M 8 M 8 M 10
Tightening torque MD [Nm] 10 10 20
Tighten the hex head bolt to the torque indicated in table 1.
ANK - E2 - A4
11 - 1297
M 10
20
12
CAST-IN CHANNELS
CONCRETE
Halfen Cast-in Channels Type HTA

Load Range 27,0 kN
Design Properties
Table: standard lengths Material/finish (see p.8): A4 = fv = Length No. of h. d. galvan. stainl.steel A4 [mm] Anchors Stock No. Stock No. HTA 72/48 hot rolled 150 200 250 300 350 400 550 1050 6070 2 2 2 2 3 3 3 5 25 02 02 02 02 02 02 02 02 02 136 137 138 139 140 141 144 154 155 01 01 01 01 01 01 01 01 01 100 101 102 103 104 105 108 118 120
HTA 72/48 hot rolled

8
HTA 72/49
10 h
Dynamic loads (only with welded anchors type -Q) see page 30
Application details
HTA 72/48 - Q for dynam. Loads Page 30 150 200 250 300 350 400 550 1050 6070 2 2 2 2 3 3 3 5 25 02 02 02 02 02 02 02 02 02 539 540 541 542 543 544 545 546 547
F
72
72
HTA 72/49 150 2 2 200 2 250 2 300 3 350 3 400 3 550 5 1050 >1050 to order (Other lengths see p. 11)
48
03 03 03 03 03 03 03 03 -
360 361 362 363 364 365 368 5
Restraint Ties
15,5
33
33 ar 25 cm Halfen bolt type HS 72/48 or type HSR 72/48 ar 25 cm Halfen bolt type HS 72/48
Order example: HTA 72/48 - fv - 1050 or stock no. 02 - 154
Halfen channel type: Material , finish (codes see page 8) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull with HSR-bolt Anchor type Height h [mm] Filler Washer for spacer assembly (see Page 32) Weight with anchors [kg/m], material fv /A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ]
4
HTA 72/48
S235JRG2 (RSt 37 - 2) fv , wb W 1.4571/1.4401 A4
HTA 72/49 (only lengths 1050 mm)

W 1.4571/1.4401 A4
HTA 55/42
S275JR (RSt 44 - 2) fv , wb
Framing Channels
27,0 kN (32,0 kN for grade B 35)

7,5 kN using HSR - M20
27,0 kN (32,0 kN for grade B 35)
27,0 kN (32,0 kN for B35)

A 173 B 167 A 174
B 167
A 173
B 167
10
A 182 Vf = Polyst. bead filler DIN 440 (see 72/48) 8,35 8,37 2,16 Jz = 73,58
Jy = 18,21 Jz = 35,80
Vf = Polystyrene bead filler DIN 440 (see p. 34) 8,97 / 10,26 with anchors type B/A 11,20 2,40
y
Vf = Polystyrene bead filler VUS 72/49 (see p. 35) 9,75 with anchors type A 10,56 2,82
z y
Wy = 8,40 Wz = 13,14 Wz = 23,17 Wz = 20,44 Wy = 14,63 Wy = 9,87 Section modulus [cm ] z HTA 55/42: see P.4; dynamic loads see P.30; appropr. Halfen bolts: HS or HSR 50/30, see P.15 Subject to alteration Notes - see P. 25 On request
Jy = 35,14
Jz = 83,41
Jy = 27,79
49
CAST-IN CHANNELS
CONCRETE
13
Halfen Bolts and Accessories

for Profiles 72/48 and 72/49
HS 72/48
Halfen bolts incl. nut
58
Length l [mm] 50 75 100 150 200 fv fv fv fv fv
M 20 Mat. Stock no.
M 24 Mat. Stock no.
M 27 Mat. Stock no.
M 30 Mat. Stock no. Mat.
M 24 Stock no.
10 10 10 10 10 -
79 80 81 83 84
fv fv fv fv fv
10 10 10 10 10 -
85 86 87 89 91 fv fv 10 10 94 95 fv fv fv fv 10 - 101 10 - 102 10 - 104 10 - 105
A4-50
9-
fv 8.8 10 - 109 A4-50 92 fv 8.8 10 - 112
Order example: HS 72/48 - fv - M 24 x 100 or stock no. 10 - 87
Material/finish Halfen bolts (see also Page 8): = hot dip galvanised, strength grade 4.6 fv gv = electroplated, strength grade 4.6 fv 8.8 = hot dip galvanised, strength grade 8.8 A4-50 = stainless steel grade A4-50
HSR 72/48
Halfen bolt with nib, incl. nut 58
Length l [mm] 50
Mat.
M 20 Stock no.
GWP 72/48
Locking plates
b
2 M 12
gv Thread Stock no.
A4 Thread Stock no.
a [mm] 62 62 62
b [mm] 31 31 31
d [mm] 22 22 22
fv8.8
10 -
12 - 59 12 - 60 12 - 61
M 12 M 16 M 20
11 - 793 11 - 795 11 - 794
Order example: HSR 72/48 - fv 8.8 - M 20 x 50 or stock no. 10 - 2
M 16 M 20
For profile 72/48 only !
Order example: GWP 72/48 - gv - M 20 or stock no. 12 - 61

Allow. loads Thread Allowable loads [kN]
M 12 M 16 M 20
9,3 17,3 22,0
FS
Allow. loads for Halfen bolts
for mild steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction
for stainless steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction
FS
Grade 4.6 [kN] 27,0 Grade 8.8 [kN]
FL
Type HS, grade 4.6 at initial torque [kN] [Nm] 1,4 2,0 2,6 3,2 120 200 300 400 Type HS, grade 8.8 at initial torque [kN] [Nm] 4,7 6,8 8,9 400 680 1000
FL
Type HSR, grade 8.8 at initial ( = 3) torque [Nm] [kN] 7,5 400 38,8
FS
Grade A4 - 50 [kN] Grade A4 - 50 [kN] 2,0
FL
at initial torque [Nm] 200
Thread M 20 M 24 M 27 M 30
56,4 81,2 106,0
38,8 50,5 61,7
Note: Do not exceed channel load capacity! Loads in italic typeface are higher than allow. loads for the channel. See also Tab. p.26 and Tab. allow. bending moments p.25.
14
CAST-IN CHANNELS
CONCRETE

Load Range 22,0 kN
Design Properties
Table: standard lengths Material/finish (see p.8): Length No. of fv (h. d. galv.) A4-Ank.A4 [mm] Anchors Stock No. Stock No. HTA 52/34 hot rolled 150 200 250 300 350 400 550 1050 6070 2 2 2 2 3 3 3 5 25 02 02 02 02 02 02 02 02 02 29 30 31 32 33 34 37 47 48 01 01 01 01 01 01 01 01 01 881 882 883 884 885 886 889 899 900

6
HTA 54/33
10
h
54 5
Dynamic loads (only with welded anchors type -Q) see page 30
Application details
HTA 52/34 - Q for dynamic loads Page 30 150 200 250 300 350 400 550 1050 6070 2 2 2 2 3 3 3 5 25 02 02 02 02 02 02 02 02 02 548 549 550 551 552 553 554 555 556 A4 03 - 319 03 - 320 03 - 321 03 - 322 03 - 323 03 - 324 03 - 327 03 7 03 - 422
F
52 4
HTA 54/33 150 2 2 200 2 250 2 300 3 350 3 400 3 550 5 1050 25 6070
fv (h. d. galv.) 04 - 190 04 - 191 04 - 192 04 - 193 04 - 194 04 - 195 04 - 198 04 - 208 04 - 209
34
Restraint Ties
11,5
22
22
ar 20 cm Halfen bolt type HS 50/30 or type HSR 50/30 HTA 52/34 S235JRG2 (RSt 37 - 2) fv , wb W 1.4571/1.4401 A4 - Ank.A4 QSt E 380 fv , wb
(Other lengths see p. 11)

Note: A4-Ank.A4 = both channel and anchors in A4
Halfen bolt type HS 50/30
Order example: HTA 52/34 - fv - 1050 or stock no. 02 - 47
Halfen channel type: Material , finish (codes see page 8) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull with HSR-bolt Anchor type Height h [mm] Filler Washer for spacer assembly (see Page 32) Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ] Section modulus [cm] Notes
4
HTA 54/33 W 1.4571/1.4401 A4
22,0 kN (25,0 kN for concrete grade B 35) 22,0 kN (25,0 kN for concrete grade B 35)
22,0 kN (25,0 kN for concrete grade B 35) 22,0 kN (25,0 kN for concrete grade B 35)
Framing Channels
B 153
A 159
B 153
A(on requ.) 159
A 158
B (on requ.) 152
7,5
ar 20 cm
33
A 158
B (on requ.) 152
Vf = Polystyrene bead filler VUS 52/34 (see p. 35) 5,83 / 5,44 with anchors type B (see P. 30) 6,43 1,67
y z
Vf = Polystyrene bead filler VUS 52/34 (see p. 35) 6,12 / 6,10 with anchors type A (see P. 30) 6,30 1,90
z y
Jy = 9,49 Wy = 5,66
Jz = 24,29 Wz = 9,25
Jy = 7,49 Wy = 3,94
Jz = 22,87 Wz = 8,47
- see page 25
A4-Ank.A4 = both channel and anchors stainless steel grade A4. A4 = stainless steel grade A4 (see also p. 8).
CAST-IN CHANNELS
CONCRETE
15

for Profiles 52/34, 54/33 and 55/42
HS 50/30
Length l gv gv gv
M 10 Mat. Stock no.
M 12
M 16
M 20
M 12 Mat. Stock no.
M 16 Mat. Stock no.
M 20 Mat. Stock no.
[mm] Halfen bolts incl. nut DIN EN 24034 30
12 - 1116 12 - 1118 12 - 1120
41
35 40 45 50 55
Mat. Stock no. Mat. Stock no. Mat. Stock no. gv 12 - 1122 gv 12 - 1147 gv 12 - 1172 gv 12 - 1124 gv 12 - 1150
A4-50 11 - 398 A4-50 11 - 406 A4-50 11 - 399 A4-50 11 - 407 A4-50 11 - 400 A4-50 11 - 416 A4-50 11 - 408 A4-50 11 - 417 A4-50 11 - 409
gv gv 12 - 1125 gv fv 12 - 1151 12 - 1140 gv fv gv 12 - 1126 gv 12 - 1152 gv gv gv gv gv gv gv 12 - 1130 12 - 1131 12 - 1132 12 - 1133 12 - 1135 gv gv fv gv gv fv gv gv 12 - 1154 12 - 1155 12 - 1144 12 - 1156 12 - 1157 12 - 1145 12 - 1159 12 - 1161 gv gv gv fv fv gv
12 - 1173
12 - 1174 12 - 1167 12 - 1176 12 - 1177 A4-50 11 - 410 A4-50 11 - 425 12 - 1179 12 - 1169 12 - 1180 12 - 1181 12 - 1183 12 - 1185 A4-50 11 - 405
60 65 75 80 80 Li 100 125 150 200 300
A4-50 11 - 418
A4-50 11 - 396 A4-50 11 - 421 A4-50 11 - 414 A4-50 11 - 423
Order example: HS 50/30 - gv - M 16 x 50 or stock no.12 - 1151 HS 50/30-gv-M24 for HTA 55/42 (see P.13) l = 75-100-175-200 mm to order
HSR 50/30
Halfen bolts with nib, incl. nut DIN EN 24034, for channels 55/42 and 52/34 only 41
Length l [mm] 40 45 60 75
M 16 Mat. Stock no.
M 20 Mat. Stock no.
GWP 50/30
Locking plates
b
gv A4 Thread Stock no. Thread Stock no.
a 43,5 43,5 43,5 43,5
b 21 21 21 21
d [mm] 12 12 12 12
[mm] [mm]
fv 8.8 12 - 1194 gv 8.8 12 - 1200 gv 8.8 12 - 1196 gv 8.8 12 - 1201 gv 8.8 12 - 1202 Material/finish Halfen bolts (see also Page 8): fv = h.d. galvanised, strength grade 4.6 gv = electroplated, strength grade 4.6 fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = ectroplated, strength grade 8.8 A4-50 = stainless steel grade A4-50
M 8 12 - 1110 M 8 11 - 110 M 10 12 - 1111 M 10 11 - 111 M 12 12 - 1112 M 12 11 - 112 M 16 12 - 1113 M 16 11 - 113

Allow. loads Thread

Allowable loads [kN]
M 8 M 10 M 12
4,0 6,4 9,3 9,3
FS
M 16
FS
Grade 4.6 [kN] 6,4 9,3 17,3 Grade 8.8 [kN] 13,3 19,4
FL
Type HS, grade 4.6 at initial torque [kN] [Nm] 0,3 0,5 0,9 1,4 15 25 60 120 Type HS, grade 8.8 at initial torque [Nm] [kN] 1,1 1,6 3,0 4,7 48 70 200 400
FL
Type HSR, grade 8.8 at initial ( = 3) torque [Nm] [kN] 5,0 7,5 200 400
FS
Grade A4 - 50 [kN] 6,4 9,3 17,3 Grade A4 - 50 [kN] 0,3 0,5 0,9 1,4
FL
at initial torque [Nm] 15 25 60 120
Thread M 10 M 12 M 16 M 20
36,1 56,4
27,0
27,0
16
CAST-IN CHANNELS
CONCRETE

Load Range 10,0 kN
Design Properties
Table: standard lengths Material/finish (see p.8): fv = A4-Ank.A4 = Length No. of h. d. galvan. stainl.steel A4 [mm] Anchors Stock No. Stock No. HTA 50/30 hot rolled 150 2 2 200 2 250 2 300 3 *) 300 3 350 3 400 3 550 5 1050 25 6070 HTA 49/30 150 2 2 200 2 250 2 300 3 350 3 400 3 550 5 1050 25 6070 04 04 04 04 04 04 04 04 04 04 06 06 06 06 06 06 06 06 06 125 126 127 128 146 129 130 133 143 144 341 342 343 344 345 346 349 359 360 01 01 01 01 01 01 01 01 01 01 826 827 828 829 847 830 831 834 844 845
System accessories for HTA 50/30 and 49/30: restraint ties HKZ, see page 43

5
HTA 49/30
5
h
Application details
Restraint Ties
05 - 399 05 - 400 05 - 401 05 - 402 05 - 403 05 - 404 05 - 407 05 - 1232 05 - 417

Stainl.steel A2 to order
F
Dynamic loads see page 30
50 2,75
49 3,25
30
Order example: HTA 50/30 - A4 - 550 - Ank.A4 or stock no. 01 - 834 *) To order: mention "3 Ank".
22
22
ar 15 cm (reduced ar: see p.28) Halfen bolt type HS 50/30 or type HSR 50/30
ar 15 cm (reduced ar: see p.28) Halfen bolt type HS 50/30
Halfen channel type: Material , finish (codes see page 8) central pull 150 Allowable point load, transverse shear 15 B 25 longitudinal pull with HSR-bolt Anchor type Height h [mm] Filler Washer for spacer assembly Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ]
4
HTA 50/30 S235JRG2 (RSt 37 - 2) fv , wb W 1.4571/1.4401 A4 - Ank.A4 fv , wb
HTA 49/30 S235JR (St 37 - 2) W 1.4571/1.4401 A4 - Ank.A4
10,0 kN (12,0 kN ) 12,0 kN

10,0 kN (12,0 kN ) 12,0 kN B 90 Vf = Polystyrene bead filler VUS 49/30 (see p. 35) 3,35 / 3,21 3,82 1,77
Framing Channels
B 90 Vf = Polystyrene bead filler VUS 52/34 (see p. 35) 3,20 / 3,00 4,14 1,56
y
z y
Jy = 5,24
Jz = 14,22
Jy = 4,35
7,5
Jz = 13,95
Wy = 3,36 Wz = 5,80 Wy = 2,45 Wz = 5,58 Section modulus [cm ] z Notes - see page 25 Also available in W 1.4301, order code A2-Ank.A4 Values in brackets apply for short lengths 150 - 200 - 250 mm
30
CAST-IN CHANNELS
CONCRETE
17

HS 50/30
Length l gv gv gv
M 10 Mat. Stock no.
M 12
M 16
M 20
M 12 Mat. Stock no.
M 16 Mat. Stock no.
M 20 Mat. Stock no.
12 - 1116 12 - 1118 12 - 1120
41
35 40 45 50 55
Mat. Stock no. Mat. Stock no. Mat. Stock no. gv 12 - 1122 gv 12 - 1147 gv 12 - 1172 gv 12 - 1124 gv 12 - 1150
A4-50 11 - 398 A4-50 11 - 406 A4-50 11 - 399 A4-50 11 - 407 A4-50 11 - 400 A4-50 11 - 416 A4-50 11 - 408 A4-50 11 - 417 A4-50 11 - 409
gv gv 12 - 1125 gv fv 12 - 1151 12 - 1140 gv fv gv 12 - 1126 gv 12 - 1152 gv gv gv gv gv gv gv 12 - 1130 12 - 1131 12 - 1132 12 - 1133 12 - 1135 gv gv fv gv gv fv gv gv 12 - 1154 12 - 1155 12 - 1144 12 - 1156 12 - 1157 12 - 1145 12 - 1159 12 - 1161 gv gv gv fv fv gv
12 - 1173
12 - 1174 12 - 1167 12 - 1176 12 - 1177 A4-50 11 - 410 A4-50 11 - 425 12 - 1179 12 - 1169 12 - 1180 12 - 1181 12 - 1183 12 - 1185 A4-50 11 - 405
60 65 75 80
A4-50 11 - 418
Li = lefthand thread
80 Li 100 125 150 200 300
A4-50 11 - 396 A4-50 11 - 421 A4-50 11 - 414 A4-50 11 - 423
Order example: HS 50/30 - gv - M 16 x 50 or stock no. 12 - 1151
HSR 50/30
Length l
[mm] Halfen bolts with nib, incl. nut DIN EN 24034, 40 for channel 50/30 only 45 60
M 16 Mat. Stock no.
M 20 Mat. Stock no.
GWP 50/30
Locking plates
b
gv A4 Thread Stock no. Thread Stock no.
a 43,5 43,5 43,5 43,5
b 21 21 21 21
d [mm] 12 12 12 12
[mm] [mm]
fv 8.8 12 - 1194 gv 8.8 12 - 1200 gv 8.8 12 - 1196 gv 8.8 12 - 1201 gv 8.8 12 - 1202 Material/finish Halfen bolts (see also Page 8): fv = h.d. galvanised, strength grade 4.6 gv = electroplated, strength grade 4.6 fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = stainless steel grade A4-50
M 8 12 - 1110 M 8 11 - 110 M 10 12 - 1111 M 10 11 - 111 M 12 12 - 1112 M 12 11 - 112 M 16 12 - 1113 M 16 11 - 113

Allow. loads Thread
41
75

Allowable loads [kN]
M 8 M 10 M 12
4,0 6,4 9,3 9,3
FS
M 16
FS
Grade 4.6 [kN] 6,4 9,3 17,3 Grade 8.8 [kN] 13,3 19,4
FL
Type HS, grade 4.6 at initial torque [Nm] [kN] 0,3 0,5 0,9 1,4 15 25 60 120 Type HS, grade 8.8 at initial torque [Nm] [kN] 1,1 1,6 3,0 4,7 48 70 200 400
FL
Type HSR, grade 8.8 at initial ( = 3) torque [kN] [Nm] 5,0 7,5 200 400
FS
Grade A4 - 50 [kN] 6,4 9,3 17,3 Grade A4 - 50 [kN] 0,3 0,5 0,9 1,4
FL
Thread M 10 M 12 M 16 M 20
36,1 56,4
27,0
27,0
18
CAST-IN CHANNELS
CONCRETE

Load Range 6,0 kN
Design Properties
Table: standard lengths Material/finish (see p.8): fv = A4-Ank.A4 = Length No. of h. d. galvan. stainl.steel A4 [mm] Anchors Stock no. Stock no. HTA 40/22 hot rolled 150 2 2 200 2 250 2 300 3 *) 300 3 350 3 400 3 550 5 1050 25 6070 HTA 40/25 150 2 2 200 2 250 2 300 3 350 3 400 3 550 5 1050 25 6070 04 04 04 04 04 04 04 04 04 04 06 06 06 06 06 06 06 06 06 40 41 42 43 61 44 45 48 58 59 276 277 278 279 280 281 284 294 295 01 - 729 01 - 730 01 - 731 01 - 732 01 - 991 01 - 733 01 - 734 01 - 737 01 - 4383 01 - 748 05 - 349 05 - 350 05 - 351 05 - 352 05 - 353 05 - 354 05 - 357 05 - 1230 05 - 367
Accessories for HTA 40/22 and 40/25: restraint ties HKZ 40/22, see page 18 site applied end anchors ANK-E2, see page 11
HTA 40/25
Application details
h (reduced h: see p.30)
4
40
F
Dynamic loads see page 30
40
Restraint Ties
22
Order example: HTA 40/22 - fv - 550 or stock no. 04 - 48 *) To order: mention "3 Ank".
18
ar 10 cm (reduced ar: see p.28) Halfen bolt type HS 40/22 or type HSR 40/22
18
ar 10 cm (reduced ar: see p.28) Halfen bolt type HS 40/22
Halfen channel type: Material , finish (codes see page 8) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull with HSR-bolt Anchor type Height h [mm] Filler Washer for spacer assembly Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ]
4
HTA 40/22 S235JRG2 (RSt 37 - 2) fv , wb W 1.4571/1.4401 A4 - Ank.A4 fv , wb
HTA 40/25 S235JR (St 37 - 2) W 1.4571/1.4401 A4 - Ank.A4
6,0 kN ( 8,0 kN ) 10,0 kN

5,0 kN mit HSR - M16
6,0 kN ( 8,0 kN ) 10,0 kN B 76 (red. h =58 on requ.) B 76
Framing Channels
B 74 (red. h =56 on requ.) DIN (see p. 34) 2,48 / 2,26 2,62 1,20
y
B 74
Vf = Polystyrene bead filler (Kf =Strip filler to ord.)
Vf = Polystyrene bead filler VUS 40/25 (see p. 35) 2,31 / 2,20 2,65 1,47
z y
Jy = 1,98
Jz = 5,79
Jy = 2,05
Jz = 6,15
Wy = 1,65 Wz = 2,93 Wy = 1,39 Wz = 3,07 Section modulus [cm ] z Notes - see page 25 Also available in W 1.4301, order code A2-Ank.A4 Values in brackets apply for short lengths 150 - 200 - 250 mm
25
2,5
2,75
h (reduced h: see p.30)
CAST-IN CHANNELS
CONCRETE
19

HS 40/22
Length l gv gv gv gv
M 10 Mat. Stock no.
M 12 Mat. Stock no.
M 16 Mat. Stock no.
M 10 Mat. Stock no.
M 12 Mat. Stock no.
M 16 Mat. Stock no.
12 - 454 12 - 456 12 - 457 12 - 458
gv gv fv gv gv fv
12 - 455 12 - 468 12 - 435 12 - 470 12 - 471 12 - 438 12 - 472 12 - 474 12 - 476 12 - 478 12 - 479 12 - 490 gv gv fv gv gv gv fv gv gv gv gv gv 12 - 485 12 - 486 12 - 446 A4-50 11 - 387 12 - 487 12 - 489 12 - 491 12 - 448 12 - 492 12 - 493 12 - 495 12 - 496 12 - 497 A4-50 11 - 375 A4-50 11 - 383 A4-50 11 - 385 A4-50 11 - 379 A4-50 11 - 373 A4-50 11 - 380 A4-50 11 - 386 A4-50 11 - 388 A4-50 11 - 374 A4-50 11 - 381 A4-50 11 - 366 A4-50 11 - 369 A4-50 11 - 377 A4-50 11 - 367 A4-50 11 - 371 A4-50 11 - 378 gv 12 - 484 A4-50 11 - 365 A4-50 11 - 368 A4-50 11 - 376
32,
30
5
40 50 50 Li 60 80 80 Li 100 125 gv 12 - 463
gv gv
12 - 459 12 - 461
gv gv gv gv gv gv
Li = with lefthand thread
150 200 250 300
HSR 40/22
Length l
M 16
GWP 40/22
Locking plates
b
gv
A4
a [mm] 35 35 35 35
b [mm] 17 17 17 17
d [mm] 10 10 10 11,5
[mm] Mat. Stock no. Halfen bolts with nib incl. nut DIN EN 24034, 40 gv 8.8 12 - 546 for channel 40/22 only 60 gv 8.8 12 - 547
Thread Stock no. Thread Stock no.
M 6 12 M 8 12 M 10 12 M 12 12 -
44 45 46 47 M 8 11 - 103 M 10 11 - 104 M 12 11 - 105
32,
Order example: HSR 40/22 - gv 8.8 - M 16 x 60 12 - 547 or stock no. Material/finish Halfen bolts (see also Page 8): fv gv = h.d. galvanised, strength grade 4.6 = electroplated, strength grade 4.6
Order example: GWP 40/22 - gv - M 10 or stock no. 12 - 46 Allow. loads Thread M 6 M 8 M 10

Allow. loads [kN]
2,2 4,0 6,4 9,3
fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8= electroplated, strength grade 8.8 A4-50= stainless steel grade A4-50
FS
M 12
FS
Grade 4.6 [kN] 6,4 Grade 8.8 [kN]
FL
Type HS, grade 4.6 at initial torque [kN] [Nm] 0,3 0,6 0,9 15 25 60 Type HS, grade 8.8 at initial torque [kN] [Nm] 1,1 48 1,6 3,0 70 200
FL
Type HSR, grade 8.8 at initial ( = 3) torque [Nm] [kN] 5,0 200
FS
Grade A4 - 50 [kN] 6,4 Grade A4 - 50 [kN] 0,3 0,6 0,9
FL
at initial torque [Nm] 15 25 60
Thread M 10 M 12 M 16
13,3 19,4 36,1
9,3 17,3
9,3 17,3
20
CAST-IN CHANNELS
CONCRETE

Load range 4,5 and 7,0 kN
Design Properties
System accessories for HTA 38/17

Table standard lengths
Material/finish (see p.8): fv = A4-Ank.A4 = Length No. of h. d. galvan. stainl.steel A4 [mm] Anchors Stock no. Stock no. HTA 38/17 100 150 200 250 300 350 400 550 1050 6070 2 2 2 2 2 3 3 3 5 25 06 06 06 06 06 06 06 06 06 06 193 194 195 196 197 198 199 202 212 213 05 05 05 05 05 05 05 05 05 05 219 220 221 222 223 224 225 228 238 239
Restraint ties HKZ see pages 42, 43
Brick ties BL see pages 44, 45
Application details
HTA 38/17
4
(Other lengths see p. 11) HTA 38/17 K 250 300 550 1050 6070 3 3 4 6 31 06 - 214 06 - 1015 06 - 1807
05 05 05 05 05 -
241 242 247 257 258
Site applied end anchor ANK - E2 see page 11

38
Restraint Ties
Note: A4 - Ank.A4 = both channel and anchor stainless steel grade A4 Order example: HTA 38/17 - FV - 250 or stock no. 06 - 196
18
(reduced ar: see p.28) Halfen bolt type HS 38/17
17
ar 7,5 cm
Halfen channel type: Material , finish (codes see page 8) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull Anchor type Height h [mm] Filler Washer for spacer assembly Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ] Section modulus [cm ]
4
HTA 38/17 S235JR (St 37 - 2) W 1.4571/1.4401 A4 - Ank.A4 fv , wb 4,5 kN ( 7,0 kN ) 8,0 kN B 68
HTA 38/17 K 200mm centres) HTA-V 38/17 h = 50mm) (= HTA 38/17) fv A4 - Ank.A4 7,0 kN 8,0 kN S235JR (St 37 - 2) fv
(anchors at
(anchors red.
4,0 kN ( B 45: 5,3 kN) 8,0 kN B 50
Framing Channels
Vf = Polystyrene bead filler (Kf =Strip filler to order) DIN (see p. 34) 1,68 / 1,59 2,22 1,01
y z
z y
Jy = 0,82 Wy = 0,81
Jz = 4,73 Wz = 2,30
Notes - see page 25. Also available in W 1.4301, order code A2-Ank.A4 Value in brackets applies for short lengths 100 - 150 - 200 - 250 mm
CAST-IN CHANNELS
CONCRETE
21

for Profiles 38/17
HS 38/17
Length l gv gv fv 40 50 gv gv
M 10 Mat. Stock no.
M 12 Mat. Stock no.
M 16 Mat. Stock no.
M 10 Mat. Stock no.
M 12 Mat. Stock no.
M 16 Mat. Stock no.
[mm] Halfen bolts incl. nut DIN EN 24034 20 30, 25 5 30
12 - 373 12 - 374 12 - 1772 12 - 375 12 - 376
gv gv fv gv gv fv
12 - 386 12 - 387 12 - 357 12 - 388 12 - 389 12 - 359 12 - 390
gv gv fv gv gv fv gv
12 - 398 A4-70 11 - 325 A4-50 11 - 335 12 - 400 12 - 364 12 - 401 12 - 402 12 - 366 12 - 403 A4-50 11 - 319 A2-70 11 - 353 A2-50 11 - 360 A4-70 11 - 326 A4-50 11 - 336 A4-50 11 - 320 A2-70 11 - 354 A2-50 11 - 361 A4-70 11 - 327 A4-50 11 - 337 A4-50 11 - 321 A2-70 11 - 355 A2-50 11 - 362 A4-70 11 - 328 A4-50 11 - 338 A4-50 11 - 345 A2-50 11 - 347 A4-50 11 - 322 A4-70 11 - 329 A4-50 11 - 339
50 Li 60 70 80 80 Li Li = with lefthand thread 100 125 150 200 gv gv gv gv gv gv 12 - 383 12 - 381 gv gv gv gv 12 - 394 12 - 395 12 - 396 12 - 397 gv fv gv gv gv 12 - 407 12 - 368 12 - 408 12 - 409 12 - 412 gv 12 - 377 gv fv 8.8 12 - 372 fv 8.8 12 - 371 12 - 379 gv 12 - 392 gv 12 - 405
A4-70 11 - 331 A4-50 11 - 340 A4-50 11 - 346 A4-50 11 - 349 A4-50 11 - 332 A4-50 11 - 341
A4-50 11 - 333 A4-50 11 - 343 A4-50 11 - 334 A4-50 11 - 344

gv A4
GWP 38/17
Locking plates
b
a [mm] 33,5 33,5 33,5 33,5 98 99
b [mm] 17,5 17,5 17,5 17,5
d [mm] 6,5 6,5 6,5 6,5
Accessories:
SIC Lock washers for Halfen bolts HS 38/17
Material/finish Halfen bolts (see also Page 8): fv gv = h.d. galvanised, strength grade 4.6 = electroplated, strength grade 4.6
M 6 12 M 8 12 M 10 12 M 12 12 -
39 M 6 11 40 M 8 11 -
fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = stainless steel grade A4-50 A4-70 = stainless steel grade A4-70 A2-50 = stainless steel grade A2-50
41 M 10 11 - 100 42 M 12 11 - 101
Order example: GWP 38/17 - gv - M 10 or stock no. 12 - 41 Allow. loads Thread M 6 M 8 M 10 Allowable load [kN] 2,2 4,0 5,7 5,7
SIC
A2-70 = stainless steel grade A2-70
FS
M 12
See page 35
FS
Grade 4.6 [kN] 6,4 Grade 8.8 [kN] Grade 4.6 [kN] 0,3 0,5 0,9 at initial torque [Nm] 15 25 60
FL
Grade 8.8 [kN] 1,1 1,6 3,0 at initial torque [Nm] 48 70 200
FS
Grade Grade A2/A4 - 50 A2A4 - 70 [kN] [kN] 6,4 Grade A2/A4 - 50/70 [kN] 0,3 0,5 0,9
FL
at initial torque [Nm] 15 25 60
Thread M 10 M 12 M 16
13,3 19,4 36,1
8,7 12,6 23,6
9,3 17,3
9,3 17,3
22
CAST-IN CHANNELS
CONCRETE

Load Range 3,0 and 3,5 kN
Design Properties
System accessories for HTA 28/15

Table: standard lengths
Material/finish (see p.8): fv = A4-Ank.A4 = Length No. of h. d. galvan. stainl.steel A4 [mm] Anchors Stock no. Stock no. HTA 28/15 100 150 200 250 300 350 400 550 1050 6070 2 2 2 2 2 3 3 3 5 25 06 06 06 06 06 06 06 06 06 06 123 124 125 126 127 128 129 132 142 143 05 05 05 05 05 05 05 05 05 05 140 141 142 143 144 145 146 149 159 160
Restraint ties HKZ see pages 42, 43
Brick ties ML see pages 44 - 46
Application details
(Other lengths see p. 11) HTA 28/15 K 250 300 3 3 06 - 144 06 - 145
HTA 28/15
Site applied end anchor ANK - E1 see page 11
h
05 - 138 05 - 139
Restraint Ties
Order example: HTA 28/15 - A4 - 300 - Ank.A4 or stock no. 05 - 144
ar 5,0 cm (reduced ar: see p.28)

Halfen bolt type HS 28/15
Halfen channel type: Material , finish (codes see page 8) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull Anchor type Height h [mm] Filler Washer for spacer assembly Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ] Section modulus [cm ]
4
2,3
12
15
Note: A4 - Ank.A4 = both channel and anchor stainless steel grade A4
28
HTA 28/15 S235JR (St 37 - 2) fv , wb W 1.4571/1.4401 A4 - Ank.A4
HTA 28/15 K (anchors at 200 mm centres) W 1.4571/1.4401 A4 - Ank.A4 3,5 kN 3,5 kN B 47
3,0 kN ( 3,5 kN ) 3,5 kN
Framing Channels
Vf = Polystyrene bead filler (Kf =Strip filler to order) DIN (see p. 34) 1,17 / 1,09 1,38 0,87
y z
z y
Jy = 0,40 Wy = 0,46
Jz = 1,45 Wz = 1,03
Notes - see page 25. Also available in W 1.4301, order code A2-Ank.A4 Value in brackets applies for short lengths 100 - 150 - 200 - 250 mm
CAST-IN CHANNELS
CONCRETE
23

for Profiles 28/15
HS 28/15
Length l gv gv gv gv gv gv
M 6 Mat. Stock no.
M 8 Mat. Stock no.
M 10 Mat. Stock no.
M 12 Mat. Stock no.
M 8 Mat. Stock no.
M 10 Mat. Stock no.
[mm] Halfen bolts incl. nut DIN EN 24034 15 22, 20 5 25 30
12 - 302 12 - 303 12 - 304 12 - 305 12 - 307 12 - 308
gv gv gv gv gv gv
12 - 310 12 - 311 12 - 312 12 - 313 12 - 315 12 - 316
gv gv gv gv fv gv gv fv
12 - 324 12 - 325 12 - 326 12 - 327 12 - 290 12 - 329 12 - 330 12 - 292 12 - 331 12 - 333 12 - 334 12 - 293 12 - 335 12 - 336 12 - 338 A4-50 11 - 300 A4-50 11 - 301 A4-50 11 - 303 gv 12 - 1670 gv 12 - 341 gv 12 - 340 A2-70 11 - 307 A4-70 11 - 291 A2-70 11 - 308 A4-70 11 - 292 A2-70 11 - 305 A2-70 11 - 309 A4-70 11 - 290 A4-70 11 - 293 A2-70 11 - 311 A4-70 11 - 295 A2-70 11 - 312 A4-70 11 - 296 A4-50 11 - 304 A4-70 11 - 297 A4-70 11 - 298 A4-50 11 - 299
40 50
50 Li 60
fv 8.8 12 - 299
gv
12 - 309
gv gv gv
12 - 318 12 - 320 12 - 321
gv gv gv fv gv
Li = with lefthand thread
80 100 125 150 200
gv
12 - 323
gv gv
GWP 28/15
Locking plates
b
gv
A4
a [mm]
b [mm]
d [mm] 4 4 5
Accessories
SIC Lock washers for Halfen bolts HS 28/15
Material/finish Halfen bolts (see also Page 8): fv gv = h.d. galvanised, strength grade 4.6 = electroplated, strength grade 4.6
M 6 12 - 31 M 8 12 - 32 M 10 12 - 33
M 6 11 - 95 M 8 11 - 96 M 10 11 - 97
24,5 3 13,0 24,5 3 13,0 33,5 2 17,5
fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = stainless steel grade A4-50 A4-70 = stainless steel grade A4-70 A2-50 = stainless steel grade A2-50
Order example: GWP 28/15 - gv - M 8 or stock no. 12 - 32 Allow. loads Thread M 6 M 8 M 10 Allowable load [kN] 1,9 2,8 3,0
SIC 28/15 See page 35
A2-70 = stainless steel grade A2-70
FS
FS
Grade Thread M 6 M 8 M 10 M 12 4.6 [kN] 2,2 Grade 8.8 [kN] Grade 4.6 [kN] 0,1 0,2 0,3 0,5 at initial torque [Nm] 3 8 15 25
FL
Grade 8.8 [kN] 1,1 at initial torque [Nm] 48 Grade
FS
Grade Grade
FL
A2/A4 - 50 A2/A4 - 70 A2/A4 - 50/70 [kN] [kN] [kN] 2,2 4,0 6,4 9,3 3,0 5,5 8,7 12,6 0,1 0,2 0,3 0,5
13,3
4,0 6,4 9,3
Note: Do not exceed all. loads of the Halfen channel! Loads in italic typeface are higher than allow. loads for the channel. See also Tab. p.26 and Tab. allow. bending moments p.25. Assembly of this locking plate: first insert through the channel slot, then screw in threaded rod or bolt. This locking plate has to be inserted diagonally through the channel slot.
24
CAST-IN CHANNELS
CONCRETE
Halfen Cast-in Channels Type HZA

with serrations, particularly for loads in the longitudinal direction of the channel
Design Properties
Table: standard lengths
Material/finish (see p.8): fv = A4-Ank.A4 = Length No. of h. d. galvan. stainl.steel A4 [mm] Anchors Stock no. Stock no. HZA 41/22 100 150 200 250 300 350 400 550 1050 6070 2 2 2 2 2 3 3 3 5 25 06 06 06 06 06 06 06 06 06 06 403 404 405 406 407 408 409 412 422 423 05 05 05 05 05 05 05 05 05 05 485 486 487 488 489 490 491 494 504 505
System accessories for HZA 40/22 Site applied end anchor ANK - E2 see page 11
Application details
HZA 41/22
4
HZA 41/22
41
Note: A4 - Ank.A4 = both channel and anchor stainless steel grade A4
cross section
21
3
longitudinal section
Restraint Ties
Order example: HZA 41/22 - A4 - 1050 - Ank.A4 or stock no. 05 - 504
2,5
22
ar 7,5 cm (reduced ar: see p.28) Halfen bolt type HZS 41/22 Serrated channel HZA 41/22 S235JR (St 37 - 2) fv , wb 5,0 kN 5,0 kN 5,0 kN B 72 Vf = Polystyrene bead filler VUS 40/25 (see p. 34) 2,22 / 2,05 2,36 1,21 W 1.4571/1.4401 A4 - Ank.A4 HZA-V 41/22 ced h = 55mm)
- on request (anchors redu-
Halfen channel type: Material , finish (codes see page 8) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull with HZS-bolt Anchor type Height h [mm] Filler Washer for spacer assembly Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ] Notes - see page 25 Section modulus [cm]
4
7,2
(see HZA 41/22) 4,0 kN 5,0 kN 5,0 kN B 53
Framing Channels
z y z y
Jy = 1,24 Wy = 1,03
Jz = 5,51 Wz = 2,67
Also available in W 1.4301, order code A2-Ank.A4 Formerly 22mm; new profile height acc. to supplement to off. approval
CAST-IN CHANNELS
CONCRETE
25
Halfen Bolts and Accessories for HZA 41/22; Notes to Pages 12 - 24
HZS 41/22
Halfen bolts with serrations, incl. nut DIN EN 24034
New design
34,
Length l [mm] 35 50 80 100
M 12 Mat. Stock no.
M 16 Mat. Stock no.
M 12 Mat. Stock no.
M 16 Mat. Stock no.
Material/finish Halfen bolts (see also Page 8): fv 8.8 = h.d.galvanised, strength grade 8.8 A4-50 = stainless steel grade A4-50
FV-8.8 12 - 1784 FV-8.8 12 - 1785 FV-8.8 12 - 1786 FV-8.8 12 - 1787
A4-50 11 - 1370 A4-50 11 - 1373 A4-50 11 - 1371 A4-50 11 - 1374 A4-50 11 - 1372
Order example: HS 41/22 - fv 8.8 - M 12 x 50 or stock no. 12 - 1785
GWP 41/22
Locking plates, serrated
New design
gv 8.8
A4
a [mm] 34,5 34,5 34,5 34,5 34,5
b [mm] 20 20 20 20 20
d [mm] 7,5 7,5 7,5 7,5 7,5
Allow. loads
Thread M 6 M 8 M 10 M 12 M 16 2,2 4,0 6,4 9,3 9,3
Allow. loads [kN] pull-out [kN] in channel longitud. direction [kN]
M 6 12 -1779 M 8 12 -1780 M 10 12 -1781 M 12 12 -1782 M 16 12 -1783 M 8 11 -1366 M 10 11 -1367 M 12 11 -1368 M 16 11 -1369
2,2 4,0 5,0 5,0 5,0
FS
Order example: GWP 41/22 - A4 - M 10 or stock no. 11 - 1367
Allow. loads for Halfen bolts HZS
for mild steel HZA Halfen channels allow. pull-out load per Halfen bolt allow. load per Halfen bolt in channel longitudinal direction
for stainless steel HZA Halfen channels allow. pull-out load per Halfen bolt allow. load per Halfen bolt in channel longitudinal direction
FS
Grade 8.8 [kN] Grade 8.8 [kN] 5,0 5,0
FL
at initial torque [Nm] 50 120
FS
Grade A4 - 50 [kN] Grade A4 - 50 [kN] 5,0 5,0
FL
at initial torque [Nm] 50 80
Note: Do not exceed channel load capacities! Loads in italic typeface are higher than allowable loads for the Halfen channel. See also Table page 26 and Table for allowable bending moments on this page (see table below).
Thread M 12 M 16
19,4 36,1
9,3 17,3
Notes to pages 12 - 24
A4 = material 1.4571/ 1.4401 (grade A4) ; A2 = material 1.4301 (grade A2). Stainless steel Halfen channels ranging from HTA 28/15 to HTA 52/34 and HZA 41/22 have generally anchors made in stainless steel. Other profiles are only supplied with stainless steel anchors, when this is quoted on the order, using the code HTA . . / . . - Ank.A4 . The load capacities quoted correspond to official approval. For distances between load points and allow. loads in concrete B 35: see page 26. Not part of the official approval. Reduced allow. loads as indicated (or consult Halfen). Order code: HTA-V . . / . . Anchor design: A = welded anchor (I - anchor); B = bolt anchor, see also page 30. Channels will be delivered as available unless specified on the order. Where simultaneous loading occurs, in both pull out and transverse shear or longitudinal shear parallel to the channel axis, the resultant load should not exceed the value of F = 5 kN for single loads or F = 3,5 kN for load pairs. Load transmission only by frictional resistance. For loads in longitudinal direction Halfen channels type HZA or hot rolled Halfen channels and HSR bolts should be used.
Allow. bending moments of Halfen bolts

relative to the outside face of the channel or concrete A2-70, For channel HTA 28/15 the allow. bending moment in the bolt for the A4-70 [Nm] Thread: [Nm] channel length L > 250 mm should be limited to max. 30 Nm. 5,0 3,8 M 6 For channel HTA 38/17 the allow. 2,0 9,4 M 8 bending moment in the bolt for the 10,0 18,7 M 10 channel length L > 250 mm should 17,5 32,8 M 12 be reduced to 72 Nm. 44,4 83,3 M 16 When bending occurs in addition to 86,5 162,3 M 20 pull out loads then the allowable M 24 149,7 loads should be determined as fol M 27 221,9 lows: M 33 299,9 FZ all. FZ x (1 - M/ all. M) Variable bending stresses: for curtain walls all. FZ = allowable pull out load (diwith variable bending stresses (e.g.due to rect or angled pull out) changes in temperature) the load amplitude all. M = allow. bending moment A should not exceed 50 N/mm2 above FZ = actual pull out load or below the mean value M , in relation to M = actual bending moment the nett tensile area of the bolts. Grade: 4.6 A2-50, A4-50 [Nm] [Nm] 1,8 4,4 8,7 43,7 15,3 111 38,8 75,7 130,9 262,4 8.8
26
CAST-IN CHANNELS
CONCRETE

Allowable loads according to approval certificates of DIBt, Berlin no. Z - 21.4 - 34 (HTA) and no. Z - 21.4 - 145 (HZA)
Allowable Loads FZ Pull
150 Long lengths FZ
for concrete grade for concrete grade
B 25 B 35 (values in brackets
)
Load pairs
Short lengths Load pairs

L
Point loads
Point loads
L L L L
FZ
a FZ b1 FZ b2 FZ
FZ bi ci
FZ FZ FZ c1 b1 c 2 250 100
FZ L = 100
FZ L= 150,200,250
FZ L > 250
FZ
FZ
FZ
FZ
FZ
FZ
FZ
FZ
FZ
FZ
bi 250 a = 250
L =200 u. 250 c 100
L = 300 c 100
L = 250 c 100
L = 300 c 125
L = 350 c 150
Channel
72/48 72/49 55/42
F Z [kN]
F Z [kN]
F Z [kN]
F Z [kN]
F Z [kN]
F Z [kN]
F Z [kN] F Z [kN] (*) F Z [kN] (*) F Z [kN] (*)
27 (32) 22 (25) 10 6
4,5 3 5
13,5 (16) 11 (12,5) 5 4

7 3,5
27 (32) 22 (25) 12 8
7 3,5 5
27 (32) 22 (25) 10 6
4,5 3 5
13,5 (16) 13,5 (16) 11 (12,5) 11 (12,5) 7 6

4,5 3 3,5
8
7 3,5 --
10 8
7 3,5 --
27 (32) 22 (25) 12 8
7 3,5 --
52/34 54/33 50/30 49/30 40/22 40/25 38/17 28/15 HZA 41/22
5 4
3 2 3,5
3 2 3,5
(*) According to expert report

B 25 B 35 (values in brackets
Allowable Loads FQ Shear

FQ
15 Long lengths
FQ
for concrete grade for concrete grade
)
Load pairs
L
Short lengths Load pairs

L
Point loads
Point loads
L
FQ
b1 250
FQ b2
FQ
bi
FQ FQ FQ c1 b1 c2 bi 250 ci 100
FQ
FQ L = 100 L
FQ 150
FQ
FQ
L 200 c 100
Channel
72/48 72/49 55/42
FQ [kN]
FQ [kN]
F Q [kN]
FQ [kN]
F Q [kN]
27 (32) 22 (25) 12 10
8 3,5 5
13,5 (16) 13,5 (16) 7 6

4,5 3 3,5

8 3,5
27 (32) 22 (25) 12 10
8 3,5 5
13,5 (16) 11 (12,5) 7 6

4,5 3 5 Dimensions in mm
52/34 54/33 50/30 49/30 40/22 40/25 38/17 28/15 HZA 41/22
For notes to see Page 27
CAST-IN CHANNELS
CONCRETE
27

Centre spacing and edge distances
Minimum dimensions [cm] Single channels af ae Channel pairs ae
Minimum structural component dimensions [cm]
a1
a r1
a r1
b d
ar aa Channel type
HTA 72/48, 72/49, 55/42 HTA 52/34, 54/33 HTA 50/30, 49/30 HTA 40/22, 40/25 HTA 38/17 HTA 28/15 HZA 41/22
ar aa 50 40 30 20 15 10 15 ae 22,5 17,5 13 (10) 8 (7) 5 4 8 af 45 35 a r1 --22,5 14 10 5 10 a1 --15 12,5 10 10 10
Channel pair ae 22,5 17,5 13 (10) 8 (7) 5 4 8 b 50 40
ar 25 20 15 10 7,5 5 7,5
11
17,5 + c 16,5 + c 9,0 + c 8,5 + c 8,0 + c 7,5 + c 8,5 + c
25 20 10 8 20
30 20 15 10 15
12
Notes to Pages 26 and 27 The allowable bolt load as given in the Tables on Pages 13 - 25 is not be exceeded. Allowable loads in concrete B 35 (i.e. concrete strength w 35 N/mm) are only permitted when additional crack prevention reinforcement (minimum 8mm bars grade BSt 500 S around each HTA anchor) or transversal pressure is used. When fixing in concrete B 15 (i.e. concrete strength w = 15 N/mm) the allowable loads for B 25 should be reduced by the factor of 0,7 and in structural lightweight concrete LB 25 (expanded clay) by the factor of 0,67. Special channel type 38/17 K with reduced anchor spacing of 200 mm, max. point load FZ = 7,0 kN. HZA 41/22 used in conjunction with HZS 41/22: allowable load in the longitudinal direction of the channel 5 kN (see also Page 17). The minimum spacings given in the Table apply to standard reinforced concrete of all grades B 25. For unreinforced concrete the minimum spacings should be increased by 30%. Dimensions in brackets apply when actual ar 2 x allow. ar. Minimum structural component width b = 2 x ar needed for the channel to fit. The thickness of the concrete depends of the length of the anchor and the necessary concrete cover "c" in accordance with DIN 1045. See Page 30 for anchor dimensions. Only applicable for direct pull out loads and for HZA channel, when loaded in the longitudinal direction of the channel.
11
For shear loads acting away from the edge of the concrete the distance ar may be reduced to 0,5 x ar or 5 cm minimum, provided reinforcement is fitted as shown in the diagram on Page 28. For pull out loads at an angle of 45 or shear loads acting towards the edge of the concrete reinforcement is required if the edge distance is between 75 and 100 mm (see Page 28). Concrete grades: e.g. B 25 = concrete strength w = 25 N/mm)
12
13
28
CAST-IN CHANNELS
CONCRETE

Reduced edge distances
Reduced edge distances ar for maximum allowable pull out loads FZ

FZ FZ
ar 5 cm
ar
ar
Fig. 1: Layout of additional reinforcement (dimensions in cm)
FZ
5 5
ae
Requ. As [cm] : cross-sectional area of reinforcement

allow. FZ [kN] Requ. As = 4 x s kN/cm
Halfen channel
L l1 (DIN 1045)
FZ
When Halfen channels, ranging from HTA 28/15 to 50/30 and AS HZA 41/22 are placed in thin walls minimum allow. bend diameter or beams, the edge distance ar can as per DIN 1045. be reduced to 5 cm, provided the anchor loads and tensile stresses are safely transmitted by additional Section A - A reinforcement as shown in fig.1.
U - shaped reinforcm. bar
2x 6mm 2 2
2 2 4 e+3
Allow. steel stress s : 8 kN/cm (as per Approval No. Z 21.4 34 (HTA) and No. Z 21.4 -145 (HZA) for this particular application) Allow. FZ [kN] : as per Table on P. 26.
all. FZ = cm 32
Addidtional reinforcement for HZA 41/22

FQ FQ
2 /2 41 A HZ
ar
7,5 cm ar 10,0 cm
Fig. 2: Layout of additional reinforcement (dimensions in cm)
7,5 < 10
HZA 41/22
FQ
HZA 41/22
FQ
all. FZ [kN] req. As = s kN/cm
Additional reinforcement as shown in fig. 2 is required when loading Halfen channel HZA 41/22 in perpendicular direction to the edge at distances 7,5 cm ar 10 cm .
U - bar As Section A - A
45 AS
A
all. FZ = cm 8
Reduced edge distances ar with reduced loading FZ and FQ

Direct or angled pull (see Page 26) HTA 3,5 4,0 5,0 6,0 FZ 72/48, 72/49, 55/42 52/34, 54/33 50/30, 49/30 6,5 6 5,5 5 40/22, 40/25 6,5 6 5,5 5 38/17 5,5 5 28/15 7,0 7,5 7,5 7,5 7,5 8,0 10 10 10 9,0 10,0 11,0 12,0 13,0 14,0 15,0 17,5 20,0 22,0 25,5 27,0 30,0 17,5 18,5 19 20 23 25 15 15,5 16,5 17,5 18,5 19 20 11 12,5 14 ar aa 15 11 12,5 14
Actual load FZ [kN]
Required edge distance ar [cm]
= 2 x ar
Transverse or angled shear (see Page 26)

FQ HTA 72/48, 72/49, 55/42 52/34, 54/33 50/30, 49/30 40/22, 40/25 38/17 28/15
3,5
4,0
5,0
6,0
7,0
8,0 7,5 7,5 7,5 7,5
5 5 5
5,5 5,5 5,5
6 6
6,5 6,5
7,0 7,0
In this statement the effect of the different embedment depths is not consideActual load FQ [kN] red. For a more accurate 9,0 10,0 11,0 12,0 13,0 14,0 15,0 17,5 20,0 22,0 25,5 27,0 30,0 calculation of the required 16 17 17,5 20 23 25 minimum edge distances 16 17 17,5 20 10 12,5 15 15,5 16 9 we suggest to consult the 10 12,5 15 9 information stated by Prof. 10 9 Eligehausen in BetonkalenRequ. minimum centre spacing between der 1992, Part 2, Pages two channels aa = twice these values, i.e. 2 x ar 597 onwards.
Requ. minimum centre spacing between two channels aa = twice these values, i.e. 2 x ar
ar
Required edge distance ar [cm]
CAST-IN CHANNELS
CONCRETE
29

Reduced edge distances
Reduced edge distances ae for maximum allowable loads FZ and FQ for Halfen channels in slender columns
When using Halfen channels HTA 28/15, 38/17, 40/22 and 40/25 the end edge distance ae as given in the Table on Page 27 can be reduced for applications in slender reinforced concrete columns, provided two additional links (fig.3) are installed immediately above and below the length of HTA channel. The distance from the edge of the concrete column to the centre of the Halfen anchor must be at least 42 mm. (Details as given in Test Report No. II 4 - 14 426 of the FMPA Baden - Wrttemberg dated 26.10.1984).
ae
FZ
FQ FZ FQ
Table: allow. loads FZ, FQ and load spacing a

Column widths [cm] and channel lengths [cm] Single point
20 25
200 a
30
250 a
35
40
Load angle
load F Load pairs F + F
150 a
300 a
350 a
Fig. 3: Layout of additional reinforcement (dimensions in cm if not otherwise stated)

5,0
F F
max. 10 min. 10 3,2 3,0 4,1 3,2 4,1 3,2
Table: Designations for HTA short lengths with 2 or 3 anchors.
F F
15 10 2,5 2,3 3,4 2,4 3,5 2,4
Length L [mm] 150 200 250 300 350
F
20 10
F
25 12,5
F
30 15
6 mm 16 mm
Load spacing a [cm]: Halfen channel: HTA 28/15 HTA 38/17 HTA 40/22 HTA 40/25 FZ FQ FZ FQ FZ FQ
Allowable loads F [kN] 2,2 (3,1 ) 2,0 (3,0 ) 3,6 (4,5 ) 2,2 (3,3 ) 3,8 (4,8 ) 2,2 (3,2 )
with 2 anchors
2,5 3,3 3,0 5,0 3,2 5,3 3,2 3,3 3,0 5,4 3,2 5,8 3,2 Additional link 6 mm ae 2,5
Figures in brackets only apply to short lengths with 3 anchors
HTA ./. HTA ./. HTA ./. HTA ./.
with 3 anchors profiles profiles 28/15 40/22 38/17 40/25 HTA ./.-K HTA ./.-3Ank HTA ./.-K HTA ./.-3Ank HTA ./. HTA ./.
Additional link 6 mm
Order examples for short lengths w. 3 anch.: Designation: for short lengths L = 250 and 300mm HTA 28/15 - K - A4 - 250 - Vf (at L = 350mm 3 anchors = standard) HTA 38/17 - K - fv - 250 - Vf HTA 40/22-3Ank -A4 - 300 - Vf Halfen channel type w. 3 anchors, reduced spacing Material (see also Page 8) Length L [mm] Foam filler
or stock no.: 05 - 138 (see P. 22) 06 - 214 (see P. 20) 01 - 991 (see P. 18)
FZ = direct pull out and angled pull out ; 150 FQ = transverse shear and angled shear
15 FQ FZ
30
CAST-IN CHANNELS
CONCRETE
Dynamic Loads; Anchor Types
Dynamic loads: allowable load amplitudes for hot rolled Halfen cast-in channels Type HTA
Table: allowable amplitudes for a load cycle of N = 2 x 10 6
Channel HTA - anchor type Allowable amplitude Material
Diagram for determining the allowable load amplitude as a function of the load cycles N.
10
Amplitude in kN
F = Fo - Fu [kN]
for pull out loads
2,0 1,8 2,4 7,0 7,0 8,0
9 8 7 6 5 4 3
allow . load ampli tude
allow. load amplitude HTA 55/42 - Q allow. load amplitude HTA 72/48 - Q allow. load amplitude HTA 52/34 - Q
40/22-Q, 40/22-B5, 40/22-B6 S235JRG (RSt 37-2) 40/22 - B5 50/30 - Q , 50/30 - B6 52/34 - Q 72/48 - Q 55/42 - Q A4 (1.4571/1.4401) S235JRG (RSt 37-2) S235JRG (RSt 37-2) S235JRG (RSt 37-2) S275JR (RSt 44-2)
allow.
HTA
load a
50/3
0 -Q
mplitu
These loads apply for anchor channels manufactured in the materials and with anchors given in the table. Only bolts in accordance with the tables on pages 13 - 25 are allowed. For channels HTA 40/22 und HTA 50/30 where load cycles are less than N = 2 x 106 the allowable load amplidudes can be derived from the adjacent diagram. Anchor types: - Q =with welded I - anchors in perpendicular position - L = with welded I - anchors in longitudinal position - B6 = with bolt anchors B6 - B5 = with bolt anchors B5 See also approval certificate Z - 21.4 - 34, dated 1. 1. 98.
2 1 6 x 10 4 10 5 2 x 10 5
de HT A 40/
/ -B6
22 -Q
/ -B6
/ -B5
allow. load amplitude HTA 40/22 - B5 (A4) 5 x 10 5 10 6 2 x 10 6 Load cycles N
Example:
To determine the allowable load e.g. for HTA 40/22-B6 (standard) channel length 15 - 25 cm = 8 kN as per load table page 18 - 2 kN load amplitude Fo - Fu = 6 kN useable pull out load
8 kN 6 kN
Fo = max. load Fu = min. load 1 load cycle HTA 40/22 load cycles N
Order example for dynam. loads:
HTA 52/34 - Q - fv - 550
Anchor dimensions
B5 = bolt anchor with fixed nut grade 8.8 or A4-80 B6 = bolt anchor with hexagonal head
d2 d2
A = welded I - anchor steel grade S235JRG2 (RSt 37 - 29) or A4

a b
d1
d2
t
d1 d1 t
B5
Anchor type B Anchor type A HTA 72/48 A 5 50 Q 20 B6 16 32 HTA HTA 72/49 55/42 A 125 5 50 L 20 A 140 6,6 32 Q 20
B6
*) Both lenghts are in accordance with approval certificate for loads as per table page 26.
HTA 52/34, 54/33* B6 119 11 24 A 125 5 40 Q, *L 20 HTA HTA (-V ) 50/30, 49/30 40/22, 40/25, 38/17 B6 60 10 20 A 62 4 18 Q, L 15 B5 B6 60 51 8 8 B6 33 8 16 A 62 4 12 Q, L 15 HTA 28/15 B5 B6 6032 5,2 6 A 62 4 10 Q, L 15 HZA (-V ) 41/22 B6 B5 B6 A 51 56 33 8 8 8 62 4 12 Q 15
Anchor type
Length l [mm] *) Thickness d1 or t [mm] Width b [mm] Position d2 or a [mm]
125 119
24 16
18 12
Welded anchors only for special fabrications.
Reduced anchor length for thin concrete elements, reduced allow. loads, not part of off.approval
16 23 16
CAST-IN CHANNELS
CONCRETE
31
Shock Loads
In accordance with certification 023/98 of the German Authority for Civil Protection dated 15. 4. 1998. Halfen cast-in channels provide safe fixings for components subject to shock loading e.g. when used in shelter construction.
The following conditions must be observed:

1) Minimum structural component dimensions, centre spacings and edge distances as detailed in the official approval (see Page 27) must be adhered to. 2) For standard applications (normal operating live and dead loads) the loads defined in the DIBt Approval Certificate apply (see also tables page 26). When components are statically loaded along the channel length, toothed channels type HZA should be specified instead of type HTA.
HTA
Halfen channel Transverse shear Pull out Allowable shock loads in pull out or shear for Halfen bolts types HS and HZS. Halfen bolt allow. FShock [kN] Recommended torque [Nm]
M 8 5,6 kN
HZA (with serrations)

Strength grade 8.8 for Halfen bolts type HZS M 20 40 kN M 12 20 kN M 16 20 kN
Strength grade 4.6 for hammerhead and hookhead bolts

M 10 9 kN M 12 13 kN M 16 24 kN
15
25
60
120
70
200
Load in the longitudinal direction of the Halfen channel Allow. shock loads per bolt in the longitudinal direction of the Halfen channel
Halfen channel
HTA 28/15
HTA 38/17
HTA 40/22
HTA 50/30, HTA 52/34

Hookhead
HZA 41/22
Hammerhead
HZS
Halfen bolt allow. FShock [kN] at RK 0,63/ 6,3 Alternative increased allow. loads allow. FE [kN] up to RK 1,0/ 10 FE per bolt in the longitudinal allow. FE [kN] direction of the Halfen channel up to RK 1,6/ 16 0,63/ 6,3 1,0 / 10 1,6 / 16 speed vmax. 0,63 m/s 1,0 m/s 1,6 m/s
M 8 M 10 M 10 M 12 M 16 M 10 M 12 M 16 M10 M 12 M 16 M 20 M 12 M 16 2,5 5 8 6 5 8 6 7 12 9 7 12 9 5 8 6 7 12 9 7 12 9 5 8 6 7 12 9 7 12 9 9 15 12 20 20 20 20 20 20
4 3
Shock resistance grade RK
acceleration amax. 6,3 m/s 10,0 m/s 16,0 m/s
shift smax. 10 cm 16 cm 25 cm
acceleration increase rmax. 1,6 g/ms 2,5 g/ms 4,0 g/ms
Allow. shock loads for Halfen cast-in channels with anchors at 250 mm centres, for both pull out and shear loads in either along or across the channel length
Halfen channel allow. FShock [kN]
HTA 28/15
HTA 38/17
HTA 40/22
HTA 50/30
HTA 52/34
HZA 41/22
17
20
40
55
20
When load capacities for Halfen bolt and Halfen channel are different values the lower value is to be used Applicable for channel type HTA-A 50/30 with welded I - anchors.
For short lengths L = 100 - 250 mm and load pair combinations a value that is three times the static load as given on page 26 (values according to official approval DIBt) can be used.
32
CAST-IN CHANNELS
CONCRETE
Halfen Cast-in Channel Application Details, Halfen Cast-in Channels Type HSB
Spacer Assembly
Washer for spacer assembly
Example: Halfen channel: HTA 49/30; Halfen bolt: HS 50/30 - M16; Washer for spacer assembly: VUS 49/30 - M16 (see table below), Admissible bending moment on the Halfen bolt: see table P. 25
Direct Fixing - flush with the channel surface Note: If the face of the channel is recessed from the concrete face, then shims (washer, see table below) must be used between the face of the channel and the back of the component to create a flush surface!
Distance
Table: selection of plate washers for spacer assembly

Channel
HTA 72/49 HTA 72/48 HTA 52/34, 55/42 HTA 54/33 HTA 49/30 HTA 50/30 HTA 40/22 HTA 40/25 HZA 41/22 HTA 38/17 HTA 28/15
M 6 M 8 M 10
Suitable Halfen bolt with thread - M 12 M 16 M 20 M 24 M 27 M 30
DIN 440
DIN 9021
VUS - 49/30 VUS - 49/30 VUS - 40/25 VUS - 40/25 DIN 9021 DIN 9021
VUS - 49/30 VUS - 49/30 DIN 9021 VUS - 40/25 VUS - 40/25 DIN 9021 DIN 125
VUS - 52/34 VUS - 49/30 VUS - 49/30 VUS - 52/34 DIN 9021 VUS - 40/25 VUS - 40/25 DIN 9021
VUS - 72/49 DIN 440 VUS - 52/34 VUS - 49/30 VUS - 49/30 VUS - 52/34
VUS - 72/49
VUS - 72/49
VUS - 72/49
Halfen cast-in channels Type HSB

20 mm Anchor strap bent over by at least 20 mm Loop pressing Filler: Polystyrene bead
Bent as near vertical as possible
The anchor straps are supplied flat for pushing through the loops to a central position at 250 mm centres. The loops are punched at 125 mm centres. Then they are bent upwards as near vertical as possible at the edge of the loop, and finally the ends should be bent sharply outwards. Care should be taken to ensure anchor straps are always fitted to the first and last loop. With a 400 mm
HSB 38/17
38
channel length at least 2 anchor straps should be fitted and for a 450 mm channel length at least 3. Halfen channels type HSB should only be used in non critical applications. Note: for fixings in critical and heavily loaded applications we recommend using the officially approved Halfen channels type HTA (see Pages 12 - 25). Order example: HSB 38/17 - fv - 6070
HSB 28/15
28
Halfen channels type HSB length 6000 mm or 6070 mm complete with 25 anchor straps
17
2,3
HSB 20/12
20
1,5
15
Point loads at 25 cm centres minimum; reinforced concrete B 25 Material: S235JRG (RSt 37 - 2 ) Anchor strap Weight with anchor strap Finish:
[mm] [kg/m]
10
18 10
8 12 8
12
5 10
- mill finish (wb) - hot dip galvanised (fv)

20 x 1,5 x 400 2,13 4,5 8,0 HS 38/17 (see Page 21)

18 x 1,25 x 300 1,30 3,0 3,5 HS 28/15 (see Page 23)

18 x 1,25 x 300 0,73 1,5 2,0 HS 20/12 (see catalogue MT)
Max. allow. load for direct pull out or angled pull out 150 (see also P. 26) [kN] Max. allow. load for transverse or angled [kN] pull out 15 (see also Page 26) Appropriate Halfen bolt
CAST-IN CHANNELS
CONCRETE
33
Halfen Cast-in Channels, Design Variations
Curved Halfen Cast-in Channels

Channel HTA-, HSBMin. radius Slot inwards min Rsi Slot outwards min Rsa 72/48, 55/42 72/49 52/34 54/33 50/30 49/30 40/22 40/25
HZA 41/22
38/17
28/15
1,0 m 4,0 m
on request on request
0,5 m 4,0 m
on request on request
0,5 m 4,0 m
0,5 m 8,0 m
0,5 m 2,0 m
0,5 m 3,0 m
1,5 m 4,0 m
0,5 m 1,5 m
0,5 m 1,0 m
The minimum bending radii shown in the table are applicable for profiles in mild steel (order codes wb, fv) as well as stainless steel (order codes A4, A2) For profiles 72/48 and 55/42 the minimum bending radii are applicable for profiles in mild steel only (order codes wb, fv).
Please state radius RSa or RSi RSa = Channel slot outwards RSi = Channel slot inwards
L = Profile length [mm] (possible up 5.400 mm) Slot inwards
L
RSa RSa
Slot outwards
RSi RSi
Channel pairs
for casting into concrete Channel type, dimensions A and L [mm] to order
Material/finish: channel: fv = hot dip galvanised A4 = stainless steel grade A4 A2 = stainless steel grade A2 spacers: 10, BSt 500 S.
For pairs of Halfen channels in stainless steel, the welded spacers are made of stainless steel reinforcement bars grade BSt 500 NR (A4) unless otherwise specified on the order. Order example: Pair of Halfen channels type HTA 38/17, 350 mm long, with welded spacers, channel spacing A = 200 mm, hot dip galvanised after manufacture, incl. filler.
L
L
Halfen cast-in channels, corner pieces

for facade fixings, e.g. for fixing Halfen support brackets for cladding masonry Material/finish: Channel: stainless steel grade W 1.4571/1.4401 (A4), with foam filler Anchor: stainless steel grade A4
b a
Standard dimensions: a/b = 125/250 mm Other dimensions a and b as well as other channel sizes are available to order.
Detail of HTA 38/17, corner piece
34
CAST-IN CHANNELS
CONCRETE
Halfen Fixing Accessories

Threaded Rods, Hexagon Head Bolts, Nuts, Washers
GWS
Threaded rods
Thread M 5 M 6 M 8 M 10 M 12 M 16 M 20 M 24
gv
electroplated Stock no. 12 12 12 12 12 12 12 12 62 63 65 67 69 71 73 74 M 6 M 8 M 10 M 12 M 16 M 20 Thread
A4
Stainless Steel A4 Stock no.
Length Allow. load [mm] 1000 [kN] 1,5 2,2 4,0 6,4 9,3
US
Washers DIN 440, 9021
DIN 440 440 9021 Size
gv
electroplated Stock no. M 5 12 - 798 M 6 12 - 799 M 8 12 - 813 Size
A4
D [mm] 18 22
d [mm] 5,5 6,6 8,4 10,5 14 13 17 22 d [mm] 5,3 6,4 8,4 10,5 13 17 21 25 28 31 d [mm] 8,4 10,5 13 17
s [mm] 2 2 2 2,5 4 3 3 5 s [mm] 1 1,6 1,6 2 2,5 3 3 4 4 4 s [mm] 1,6 2 2,5 3
11 - 119 1000 11 - 121 1000 11 - 123 1000 11 - 126 1000
M 8 11 - 703
25 30 45 40 50 68
d D
9021 M 10 12 - 814 M 10 11 - 704 440 M 12 12 - 800 9021 M 12 12 - 815 M 12 11 - 705 9021 M 16 12 - 816 M 16 11 - 706 440 M 20 12 - 801
11 - 129 1000 17,3 11 - 132 1000 27,0 1000 38,8
HSK
Hex head bolt DIN 933 or ISO 4017 (without nut)
Size
gv 8.8
electroplated, gr. 8.8 Stock no. M 6 x 12 12 - 1072 M 6 x 25 12 - 1073 Size
A4
S DIN [mm] 10 13
S ISO [mm] 10 13
US
Washers DIN 125
Size
gv
electroplated Stock no. Size
A4
D [mm] 10 12,5 17 21 24 30 37 44 50 56
S
d D
17 16
M 5 12 - 780 M 6 12 - 781 M 6 11 - 687 M 8 12 - 782 M 8 11 - 688 M 10 12 - 783 M 10 11 - 689 M 12 12 - 784 M 12 11 - 690 M 16 12 - 785 M 16 11 - 691 M 20 12 - 786 M 20 11 - 692 M 24 12 - 787 M 27 12 - 788 M 30 12 - 789
M 8 x 25 12 - 1074 M 8 x 25 11 - 1196 M 8 x 40 12 - 1075 M 10 x 20 12 - 1076 M 10 x 30 12 - 1077 M 10 x 30 11 - 437 M 10 x 45 12 - 1078 M 10 x 45 11 - 1197 M 10 x 60 12 - 1079 M 10 x 70 12 - 1523 M 12 x 22 12 - 1524 M 12 x 25 12 - 1080 M 12 x 25 11 - 1198 M 12 x 30 12 - 1081 M 12 x 30 11 - 441 M 12 x 40 12 - 1082 M 12 x 40 11 - 442 M 12 x 50 12 - 1083 M 12 x 60 12 - 1084 M 12 x 60 11 - 1195 M 12 x 80 12 - 1525 M 12 x 80 11 - 445 M 12 x 90 12 - 1526 M 16 x 40 12 - 510 M 16 x 40 11 - 447 M 16 x 60 12 - 1527 M 16 x 60 11 - 450
A2
Stainless Steel A2 19 18 Size Stock no.
D [mm] 17 21 24 30
M 8 11 - 696
Hex head bolts to be used in combination with Halfen locking plates (see Pages 13 - 25)
Order example: US - gv - M 12 - DIN 9021 or stock no. 12 - 815

24 24
M 10 11 - 697 M 12 11 - 698 M 16 11 - 699
MU
Hexagonal nuts DIN 934 or ISO 4032
gv
A4
S/m
S/m ISO [mm] 8/ 4
e [mm] 9,2
HJV
Adjustment coupler d
Size 1 2 3
d
fv
Hot dip galvan. Stock no. 12 - 1290 12 - 1291 12 - 1292 Size 1 2 3
A4
Stainless Steel A4 11 - 971 11 - 972
electroplated, gr.8 Stainless Steel A4 DIN Thread Stock no. Thread Stock no. [mm] M 5 12 - 1315 8/ 4
F 1,5 3,3 5,0
Stock no. [mm] [mm] [mm] [kN] 6 8 40 50 50 13 17 17
M 6 12 - 710 M 6 11 - 628 10/ 5 10/ 5 11,5 M 8 12 - 711 M 8 11 - 629 13/6,5 13/6,5 15,0 M 10 12 - 712 M 10 11 - 630 17/ 8 16/ 8 19,6 M 12 12 - 713 M 12 11 - 631 19/10 18/10 21,9 M 16 12 - 669 M 16 11 - 632 24/13 24/13 27,7 M 20 12 - 715 M 20 11 - 633 30/16 30/16 34,6
11 - 973 10
Recommended max. load Typical installation: fixing of a suspended load under a reinforced concrete bridge
M 24 12 - 1313
36/19 36/19 41,5
A2
Edelstahl A2
S/m DIN
S/m EN [mm]
97
[mm]
Thread Stock no. [mm]
M 8 11 - 640 13/6,5 13/6,5 15,0 M 10 11 - 641 17/ 8 16/ 8 19,6 M 12 11 - 642 19/10 18/10 21,9 M 16 11 - 643 24/13 24/13 27,7
100
HJV
Cross section
20 50
CAST-IN CHANNELS
CONCRETE
35
Halfen Fixing Accessories

Coupler Sleeves, Ring Nuts, Square Washers
VBM
Coupler sleeves, round D
gv
Electroplated
A4
Stainless Steel A4
Allow. load [mm] [mm] [kN] 2,2 4,0 6,4 9,3
OES
Eye sleeves
gv
Electroplated Thread Stock no. M 6 12 - 717 M 8 12 - 718
d [mm] 6 8 10 12 12
Allow. load [mm] [kN] 35 57 57 57 80 1,65 2,00 4,00 4,65 8,30
M 6 12 - 817 M 6 11 - 783 10/10 15 M 8 12 - 818 M 8 11 - 710 12/14 20 M 10 12 - 819 M 10 11 - 711 13/16 25 M 12 12 - 820 M 12 11 - 712 16/20 30
M 10 12 - 719 M 12 12 - 720 M 16 12 - 721
M 16 12 - 821 M 16 11 - 713 21/25 40 17,3 M 20 12 - 822 M 20 11 - 714 26/32 50 27,0 Dimension D depending on material gv/A4
= recommended maximum central pull working load
SKM
Hexagonal coupler sleeve with view hole s
Allow. load Electroplated Stainless steel A4 Thread Stock no. Thread Stock no. [mm] [mm] [kN]
fv
A4
RM
Ring nut DIN 582
gv
C 15, el.plated Thread Stock no. M 8 12 - 728 M 10 12 - 729 M 12 12 - 730
Allow. load [mm] [kN] d 20 25 30 35 40 1,65 2,00 4,00 4,65 8,30
M 10 12 - 823 M 10 11 - 715
13 17 22
40 40 50
6,4 9,3 17,3
M 12 12 - 824 M 12 11 - 716 M 16 12 - 825 M 16 11 - 718
M 16 12 - 731 M 20 12 - 732
= recommended maximum central pull working load
SPH
Turnbuckle with righthand/lefthand thread
D
= recommended maximum central pull in accordance with DIN 582
A4
Thread M 12
L
A4
Thread M 16 60 11 - 1248 75 11 - 1249 95 11 - 1250 115 11 - 1251 135 11 - 1252 All. load: 5 kN
Stainless steel A4 Stainless steel A4 L [mm] Order no. L [mm] Order no. 60 11 - 1243 75 11 - 1244 95 11 - 1245 115 11 - 1246 135 11 - 1247 All. load: 5 kN
D fr M12 [mm]
D fr M16 [mm]
VUS
Square washers
Size
fv
Stock no. Size
A4
Stock no.
axbxd [mm] 40 x 40 x 5 40 x 40 x 5 40 x 40 x 5
Hot dip galvan. Stainless steel A4 M 10 12 - 826 M 12 12 - 955

d b
16 16 16 16 16
22 22 22 22 22
f = Min. screw in depth M12: 10 mm M16: 13 mm
VUS 40/25 for channels 40/25; HZA a 41/22 VUS 49/30 for channels 54/33, a 49/30 VUS 52/34 for channels 52/34, 50/30 a VUS 72/49 for channels 72/48, 72/49 a
M 10 11 - 720 M 12 11 - 721 M 16 11 - 722
M 16 12 - 827
SIC
gv
electroplated
M 10 12 - 830 M 12 12 - 831
d b
M 10 11 - 724 M 12 11 - 725 M 16 11 - 726 M 20 11 - 727 M 16 11 - 728 M 20 11 - 729
37 x 37 x 5 37 x 37 x 5 37 x 37 x 5 37 x 37 x 5 50 x 50 x 6 50 x 50 x 6
A4
Stainless steel A4
to match Halfen T-head bolt
M 16 12 - 832 M 20 12 - 833 M 16 12 - 834 M 20 12 - 835

d
Lock washers
SIC - 50/30 SIC - 40/22 SIC - 38/17 SIC - 28/15 SIC - 20/12
Stock no.
Stock no.
Type 50/30 38/17 40/22 38/17 40/22 28/15 20/12
Dimension M 16, M 20 M 16 M 10, M 12 M 8, M 10 M8
gv 12 - 1204 A4 11 - 663 gv 12 - 747 A4 11 - 660 gv 12 - 747 A4 11 - 659 gv 12 - 745 A4 11 - 658 gv 12 - 743 A4 11 - 656
M 20 12 - 836 M 24 12 - 958
d b
M 20 11 - 730 M 24 11 - 731 M 27 11 - 732 M 30 11 - 733
54 x 54 x 6 54 x 54 x 6 54 x 54 x 6 54 x 54 x 6
M 27 12 - 959 M 30 12 - 960
Order example: VUS 52/34 - fv - M 20 or stock no. 12 - 835

Application: to secure Halfen bolt against back turning during installation.
Halfen channel Halfen T-head bolt Lock washer type SIC
36
CAST-IN CHANNELS
CONCRETE
Halfen Rail Clips
KLP - S
Rail clip, forged
fv
hot dip galvan.
Lug width n [mm]

16
using Halfen bolts x l [mm]

a b
Dimensions [mm]
c d h k m
Allowable load F
[kN]
Designed to be used with
Type
Stock no.
other standard I-beams beams, flange thickness t [mm]

80 - 140 160 - 240 160 - 240 160 - 240 4-6 7-9 7-9 7-9
crane rails
Nr. 10 12 - 578
M 16 x 60 44,0 45
12 21 18 21
18 18 22 22
5 9 8 9
12,0 22 16,5 34,5 15,0 22 16,5 34,5
3,5 3,5 10,0 10,0
S 24 A 45, A 55 S 24 - S 49
Nr. 26 12 - 582 without lug M 16 x 60 62,5 64 Nr. 20 12 - 580

20 M 20 x 65 50,0 52
Nr. 30 12 - 583 without lug M 20 x 65 62,5 64
Order example: KLP - S -Nr. 26 - fv or order code 12 - 582

m
Load scheme KLP - S
with allowable stress all. = 125 N/mm Assembly: Example 1: Type KLP - S The lug engages in the channel slot, so that the the rail clip is secured against any turning.
k Lug
Halfen channel
KLP - 60
Rail clips (formerly DIN 3568)
Type
fv
hot dip galvan. Stock no. 60/10 12 - 590 60/12 12 - 591 60/14 12 - 592 60/16 12 - 593 60/18 12 - 594 60/20 12 - 595
Dimension h [mm] 10 12 14 16 18 20
All. load as per DIN 3568 [kN]
Designed for use with
Standard profile I- cross section 120 - 160 220 - 240 240 - 280 300 - 340 360 - 380 400 - 450
Standard profile I P - cross section 100 140 160 - 180 200 - 220 240 - 260 280 - 300
crane rails or tracks
60
LL 24 x 18
F1 = 7,0 Halfen bolt M 16 x 60, strength grade 4.6 F2 = 11,25 Halfen bolt M 16 x 60, strength grade 8.8
A65, S 33, S 41 A100, S 49, A75 A120, S 54 S 64
18
75
Order example: KLP - 60/10 - fv or stock no. 12 - 590
Load scheme KLP - 60
F1
F2
Bolt M 16 x 80 required Allowable load of the Halfen framing channel must be observed!
35
Halfen framing channel
Assembly: Example 2: Type KLP - 60 (DIN 3568)
e.g. HL 50/40
CAST-IN CHANNELS
CONCRETE
37
Application Details
Curtain Wall Facades
Fig. 1 Curtain wall facade Example facade detail: Curtain wall facade with integrated sunscreen, bolted to Halfen cast-in channels with Halfen T-head bolts.
Curtain wall facade Halfen cast-in channel Concrete

Halfen cast-in channel
3 Reinforced concrete slab Adjustment Brackets by customer bolted to channel with Halfen T-head bolts and nuts 2
Fig. 2 Halfen anchor channels (hot dip galvanised or stainless steel) cast into edge of concrete slab Halfen anchor channels cast into underside of concrete slab Shims as needed 2
Handrail post
Example: facade detail of brickwork cladding incl. thermal insulation and air gap. Adjustment
Brickwork cladding Cast-in Halfen Support bracket

Channels
Sunscreen frame bolted to anchor channels with Halfen T-head bolts
38
CAST-IN CHANNELS
CONCRETE
Application Details
Fig. 3 A
Fig. 4 Close edge distances are possible Column with base plate by customer
Halfen anchor channel cast into underside of concrete spandrel beam provides side-to-side adjustment Angle clip by customer bolted to anchor channel with Halfen T-head bolts and nuts
Halfen T-head bolt with nut and washer Halfen cast-in channel
Adjustment
Long Halfen T-head bolt or threaded rod and channel nut plus extra nuts and washers provide in-and-out adjustment Halfen anchor channel cast vertically in back of panel provides up-and-down adjustment Fig. 5
Shim under base plate if required Adjustment
Fig. 3 B
Halfen anchor channel cast into underside of concrete spandrel beam provides side-to-side adjustment Halfen T-head bolt
Tie strap doubles shear capacity of connection
Halfen anchor channel cast into underside of slab
Adjustment
Adjustment
Halfen serrated restraint tie with T-head and serrated plate provides in-and-out adjustment (see P. 43)
Halfen anchor channel cast vertically in back of panel provides up-and-down adjustment
Block or brick barrier wall Restraining angles with longitudinal slots Halfen cast-in channel Slotted angle clip by customer
Fig. 6
Adjustment Halfen T-head bolts and nuts with large flat washers
CAST-IN CHANNELS
CONCRETE
39
Application Details
Fig. 7 Column and base plate by customer Adjustment Slots in baseplate
Fig. 8
Shims as needed
Non-shrink grout under base plate after all adjustments have been made Halfen anchor channels cast into concrete
Halfen anchor channel cast into concrete wall or column Adjustment Beam with end plates bolted to anchor channel with Halfen T-head bolts and nuts
Halfen T-head bolts with extra nuts and washers provide jacking adjustment
Fig. 10
Adjustment
Shims if required
Fig. 9
Halfen T-head bolt with nut and large flat washer Fig. 11 Precast double-tee slab Handrail post with slotted mounting plate by customer
Adjustment
Shims as needed
Adjustment
Halfen T-head bolt and nut Halfen anchor channel cast into edge of concrete slab or spandrel beam
Shims if needed
Continuous Halfen channels cast into bottom face of double-tee stems Metal framing, e.g. Halfen double framing channels
40
CAST-IN CHANNELS
CONCRETE
Application Details
Fig. 12
Fig. 13 Threaded rods provide vertical adjustment Continuous or short pieces of Halfen anchor channels cast into underside of concrete slab
Beam clamp
Adjustment
Adjustment
Halfen anchor channel cast into concrete floor slab
Fig. 14
Halfen anchor channel cast into underside of concrete slab Locking plate (channel nut) and drop rod Halfen pipe clamp e.g. Type Beta (see catalogue MT) Fig. 16 Adjustment Weir plate by customer
Fig. 15 Halfen channel cast into the underside of the slab Spacer plate Beam clamp
Co
Shims as needed Slots for alignment
nc tan rete k
Adjustment
Adjustment
CAST-IN CHANNELS
CONCRETE
41
Halfen Restraint Fitting SPV

with combined left - hand and right - hand threads
b Halfen channel type HTA
F D, F Z
F D, F Z
Restraint fitting SPV
Halfen channel type HTA
SPV
Note for assembly: Both T-head bolts must be sufficiently screwed into the turnbuckle: M 12 10 mm M 16 13 mm
Order example: Designation: SPV - 7,0 - 100 - A4 Type Load capacity Cavity b Material or stock no. 11 - 678
SPV
Material: A4 = stainless steel grade W1.4571/1.4401
Product range:
- allow. load tension FZ and compression FD [kN] Cavity b [mm]
Components:
Halfen bolt, lefthand thread type HS - length l [mm] Turnbuckle L [mm] Halfen bolt, righthand thread type - length l [mm]
Fixing to Halfen channel type
Stock no.
SPV - 5,0
100 10 120 15 140 15 160 15 180 15 200 15 100 10 120 15 140 15 160 15 180 15 200 15 140 15 160 15 180 15 200 15
60 11 - 675 75 11 - 676 11 -1253 38/17 - M12 Li 75 95 11 -1254 l = 50 115 11 -1255 135 11 -1256 11 - 678 60 11 -1257 75 11 -1258 38/17 - M16 Li 75 11 -1259 95 l = 50 11 -1260 115 11 -1261 135
38/17 - M12 l = 40 l = 60
SPV components:
HTA 38/17
38/17 - M16 l = 40 l = 60 HTA 38/17
SPV - 7,5
Turnbuckle type SPH 2 Halfen T-head bolts (1 righthand, 1 lefthand threaded), 3 flat nuts, 2 washers and 2 locking washers type SIC Order Halfen channels separately
SPV - 10,0
11 -1263 60 50/30 - M16, l = 50 11 -1264 50/30 - M16 Li 75 l = 60 11 -1265 95 l = 50 11 -1266 115
HTA 50/30 or 49/30
Short lengths 150, 200 or 250 mm, please order separately
42
CAST-IN CHANNELS
CONCRETE
Hammerhead Restraint Tie HKZ

with matching serrated washer
HKZ
FZ
HKZ hammerhead restraint strap FZ
ar
a1 20 (projection)
l
The serrations on the strap and the washer interlock to ensure safe transmittal of loads. By casting in the Halfen channels perpendicular to each other, three dimensional adjustability is achieved.
Order example Designation: HKZ 28/15 - 125 - gv Type Projection a1 Material/finish or stock no. 12 - 1212
HKZ
Specification: allow. tension load FZ [kN] cavitiy b [mm] 0 25 50 75 100 125 150 0 25 50 75 100 125 Product range: gv = mild steel, electroplated
Projection a1 [mm] 50 75 100 HKZ 28/15 125 150 175 200 Type Stock no. 12 - 1209 12 - 1210 12 - 1211 12 - 1212 12 - 1213 12 - 1214 12 - 1215
Product range: A4 = stainless steel grade W1.4571/1.4401

Projection a1 [mm] 50 75 100 HKZ 28/15 125 150 175 200 Type Stock no. 11 - 892 11 - 893 11 - 894 11 - 895 11 - 896 11 - 897 11 - 898
Dimensions:
tie edge tolelength distan. rance l [mm] ar [mm] [mm] slotted hole [mm]
Fixing to Halfen channel
+ Halfen T-head bolt
3,5
90 115 140 165 190 215 240 115 140 165 190 215 240
50
a1 11 x 55 20
HTA 28/15 + HS 28/15 M 10 x 30 (see P. 22, 23)
HKZ 38/17
HKZ 40/22
7,0
75 100 125 150 175 200
12 - 1218 12 - 1219 12 - 1220 12 - 1221 12 - 1222 12 - 1223
HKZ 38/17
HKZ 40/22
75 100 125 150 175 200
11 11 11 11 11 11 -
901 902 903 904 905 906
75
HTA 38/17 + HS 38/17 M 12 x 50 a1 13 x 55 (see P. 20, 21) 20

(HTA 40/25 + HS 40/22 M 12 x 50)
Short lengths 150, 200 or 250 mm long, please order separately
Type HKZ 40/22 available to order
CAST-IN CHANNELS
CONCRETE
43
Restraint Ties HKZ - GU and HKZ - GF

with matching serrated washer
F D, F Z
HKZ - GU
HKZ - GU
F D, F Z
b
l
ar
a1 20 (projection)
F D, F Z
Halfen channel type HTA HKZ - GF
HKZ - GF
F D, F Z
ar
l
a1 20 (projection)
The serrations on the tie and the washer interlock to ensure safe transmittal of loads. Double ended fixings using Halfen locking plates and serrated plates ensure a high
load capacity and resistance to movement. When used with cast - in Halfen channels type HTA, three dimensional adjustability of the assembly is achieved.
Order example Designation: HKZ - GF 38/17 - 125 - gv Type Projection a1 Material/finish or stock no. 12 - 1608
HKZ
Specification: allow. load tension FZ and cavitiy b compression FD [mm] [kN] 25 50 75 100 125 25 50 75 100 125 150 175 50 75 100 125 150 Product range: gv = mild steel, electroplated
Projection a1 [mm] 75 100 HKZ - GF 125 28/15 150 175 Type Stock no. 12 - 1602 12 - 1603 12 - 1604 12 - 1605 12 - 1606
Product range: A4 = stainless steel grade W1.4571/1.4401

Projection a1 [mm] 75 100 HKZ - GF 125 28/15 150 175 Type Stock no. 11 - 1226 11 - 1227 11 - 1228 11 - 1229 11 - 1230
Dimensions:
tie length l [mm] edge toledistan. rance ar [mm] [mm]
3,5
115 140 165 190 215 143 168 193 218 243 268 293 245 270 295 320 345
50
a1 20
Fixing to Halfen channel slotted (see P. 42) hole + Halfen [mm] T-head bolt HTA 28/15 + HS 28/15 M 10 ,x 30, 11 x 55 at initial torque MA = 15 Nm
HKZ - GF 38/17
7,0
HKZ - GU 38/17
100 125 150 175 200 225 250 200 225 250 275 300
12 - 1607 12 - 1608 12 - 1609 12 - 1610 12 - 1230 12 - 1231 12 - 1598 12 - 1242 12 - 1599 12 - 1600 12 - 1601 12 - 1247
HKZ - GF 38/17
HKZ - GU 38/17
100 125 150 175 200 225 250 200 225 250 275 300
11 - 1231 11 - 1232 11 - 1233 11 - 1234 11 - 913 11 - 914 11 - 1235 11 - 927 11 - 1237 11 - 1238 11 - 1239 11 - 932
75
a1 13 x 55 20
75
HTA 38/17 + HS 38/17 M 12 x 50, at initial a1 drehtorque 13 x 60 20 MA = 25 Nm

HTA 50/30 , HTA 49/30 + HS 50/30 M 16 x 50, at initial drehtorque MA = 60 Nm
12,0
HKZ - GU 50/30
HKZ - GU 50/30
150
a1 17 x 60 20
44
CAST-IN CHANNELS
CONCRETE
Halfen Brickwork Restraint Systems
Ties ML in combination with Halfen channels 25/15-D and 28/15
HMS 25/15 D ML
Lug-anchors, pre-punched in the back of the channel at 250 mm centres, are easily bent out on the site to provide additional anchorage.
Halfen brickwork restraint systems are designed to tie all masonry, both wall connections (fig.1) and external cladding masonry (fig.2) to load bearing concrete walls and columns. Because of the sliding capability of the brick ties within the channels the risk of the masonry cracking is greatly reduced.
Fig.1 Wall connection
Embed. length e FQ
FZ
HTA 28/15 ML HL 28/15 (bolted to concrete surface) ML
Fig.2 Cladding masonry connection

a d
FZ
l
l
l
Embed. length e 50 mm
All profiles are supplied complete with polystyrene filler to prevent against the ingress of grout. The channels are simply nailed to the formwork using nails or staples. Ties BL in combination with Halfen channels 38/17 Halfen brick ties can be inserted at any position along the channel and finally located at the required centres by simply turning through 90 before bedding into the mortar. The perforations in the brick ties are designed to improve the bond to the mortar. Table: channel load capacity, loads F at 25 cm centres (when using brick ties):
HTA 38/17 BL
Brick tie channel type HMS 25/15 D HTA 28/15 HTA 38/17
Pull out FZ [kN] 1,2 3 4,5
Shear FQ [kN] 1,5 3 4,5
CAST-IN CHANNELS
CONCRETE
45
Fig.1 Wall connection Embed. length e
Brick ties
l
l
25 25 25
(Alternatively useable)
FZ FQ
Standard
b (300)
FQ
FZ
l
FQ
FQ
(Alternatively useable)
FZ
Fig.2 Cladding masonry connection
Double sided FZ
Single sided
FZ
b1 (150)
Perpendicular
FZ
l1
e 50 mm
Brick tie channels
25
15
Max. pull out FZ = 0,23 kN per cm embedment length e, max. FZ 2,3 kN ; max. FQ 1,9 kN Material/finish: fv = mild steel St 37 - 2, hot dip galvanised ML Standard 26 x 2 [mm]
Type Length l [mm] ML - 85 ML - 120 ML - 180 Stock - no. 12 - 884 12 - 885 12 - 886 Type
HMS 25/15 D
Mat./fin.: sv Stock - no. L = 2500 mm 06 6
75
28
15
HTA 28/15
Mat./fin.: fv Stock - no. L = 1050 mm 06 - 142
15 HL 28/15 Mat./fin.: fv Stock - no. 7 L = 6070 mm 18
MLQ - D Double sided 26 x 2 [mm]
MLQ - E Single sided 26 x 2 [mm]
48
28
Length l Stock - no. Type Length l Stock - no. Type Length l1 [mm] [mm] [mm] MLQ-E - 85 12 - 664 MLS - 300 - fv MLQ-D - 85 12 - 661 MLQ-D - 120 MLQ-D - 180 12 - 662 12 - 663 MLQ-E - 120 MLQ-E - 180 12 - 665 12 - 666 MLS - 350 - fv MLS - 400 - fv
FQ
MLS Perpendicular 26 x 2 [mm]
Stock - no. 12 - 653 12 - 652 12 - 654
38
17
HTA 38/17
Mat./fin.: fv Stock - no. L = 1050 mm 06 - 212 L = 6070 mm 06 - 213
BL Standard 30 x 2 [mm]
Type Length l [mm] BL - 85 BL - 120 BL - 180 Stock - no. 12 12 12 3 4 5 Type
BLQ - D Double sided 30 x 2 [mm]
BLQ - E Single sided 30 x 2 [mm]
Allow. cavity a for brick ties:

Length l (l1) Cavity a d [mm] [mm] [mm] 85 120 180 (300) (350) (400) 20 - 45 40 - 80 115 85 - 140 0 - 80 20 - 95 240 35 - 115
50 (74)
Length l Stock - no. Type Length l Stock - no. [mm] [mm] BLQ-E - 85 BLQ-D - 85 12 - 928 12 6 BLQ-D - 120 BLQ-D - 180 12 12 7 8 BLQ-E - 120 BLQ-E - 180 12 - 929 12 - 930
25
15
HMS 25/15 D
Mat./fin.: A4 Stock - no. 05 - 46 L = 2500 mm
Material/finish: A4 = Stainless steel grade W 1.4571/1.4401 (A4) ML Standard 26 x 2 [mm]

Type Length l [mm] ML - 85 ML - 120 ML - 180 Stock - no. 11 - 529 11 - 533 11 - 545 Type
75
28
15
HTA 28/15
Mat./fin.: A4 Stock - no. 05 - 159 L = 1050 mm
15 HL 28/15 Mat./fin.: A4 Stock - no. 17 2 L = 6070 mm
MLQ - D Double sided 26 x 2 [mm]
MLQ - E Single sided 26 x 2 [mm]
MLS Perpendicular 26 x 2 [mm]

Stock - no. 11 - 516 11 - 517 11 - 518
48
28
Length l Stock - no. Type Length l Stock - no. Type Length l1 [mm] [mm] [mm] MLQ-E - 85 11 - 577 MLS - 300 - fv MLQ-D - 85 11 - 574 MLQ-D - 120 MLQ-D - 180 11 - 575 11 - 576 MLQ-E - 120 MLQ-E - 180 11 - 578 11 - 579 MLS - 350 - fv MLS - 400 - fv
38
17
HTA 38/17
Mat./fin.: A4 Stock - no. 05 - 238 L = 1050 mm 05 - 239 L = 6070 mm
BL Standard 30 x 2 [mm]
Type Length l [mm] BL - 85 BL - 120 BL - 180 Stock - no. 11 11 11 17 20 32 Type
BLQ - D Double sided 30 x 2 [mm]
BLQ - E Single sided 30 x 2 [mm]
Allow. cavity a for brick ties see table above.
50 (74)
Length l Stock - no. Type Length l Stock - no. [mm] [mm] BLQ-E - 85 BLQ-D - 85 11 - 757 11 - 53 BLQ-D - 120 BLQ-D - 180 11 11 54 55 BLQ-E - 120 BLQ-E - 180 11 - 758 11 - 759
sv = mild steel grade St 02 Z 275, pre-galvanised See notes Page 8 Other lengths to order; HTA P. 20, 22; HL P.51 Max. allow. channel loads to be observed, see P. 44.
46
CAST-IN CHANNELS
CONCRETE
Ties ML 1 for masonry with thin mortar joints

Brick tie channels 1,25 mm
25
15
Brick ties
l 25
HMS 25/15 D
Mat./fin.: A4 Stock - no. L = 2500 mm 05 - 46 Mat./fin.: sv Stock - no. L = 2500 mm 06 - 6
75
ML 1
1,25mm
28
15
HTA 28/15
Mat./fin.: A4 Stock - no. 05 - 159 L =1050 mm L =6070 mm 05 - 160
15 HL 28/15 Mat./fin.: A4 Stock - no. 17 2 L = 6070 mm
48
Type
28
Length l Stock - no. [mm] 11 - 1212 ML 1 - 125 ML 1 - 185 ML 1 - 245 11 - 1213 11 - 1214
Material:
A2 = stainless steel grade W 1.4301
See notes Page 8 Other lengths to order; HTA see also P. 20, 22, HL see Page 51 or catalogue MT. Also available in stainless steel grade A2 and in mild steel, hot-dip galvanised.
Order example: ML 1- 185 - A2 or stock-no. 11 - 1213
Brick tie debond sleeve ML -G - 150 to fit to brick ties type ML

Typical example Halfen brick tie channel, e.g. Type HMS 25/15 - D Halfen brick tie, e.g. Type ML 120 fitted with brick tie debond sleeve Type ML - G 150
The use of brick tie debond sleeves Type ML - G 150 provides a means for allowing movement in the longitudinal direction of the tie. Ideal for use when tying long masonry walls to structural concrete elements or when tying in large span infill walls to floor slabs, where debond sleeves allow facility of movement and thus help to prevent cracking. The debond sleeves can easily be fit to brick ties type ML with cross section of 26 x 3 mm.
Soft joint (e.g. polyethylene foam)
Movement facility
Type ML - G - 150 Stock - no. 12 - 649
150
Material
Soft PVC Material thickness: 1,5 mm Colour: black
30
CAST-IN CHANNELS
CONCRETE
47
Brickwork Cladding Channel Type HVS 22/20

and accessories
HVS 22/20 cast-in brick tie channel
The particular shape of brickwork cladding channels type HVS 22/20 ensure good anchorage in concrete. The 4 mm dia. type MR brick ties are simply twisted into the channel using the eyelet. Number of MR brick ties: 5 No./m as per DIN 1053 Layout: Horizontal spacing of channels: approx. 750 mm Vertical spacing of MR brick ties: approx. 250 mm Allow. load of the channel: FZ = 1,2 kN per tie. Material: A4 =stainless steel W 1.4571/ 1.4401 (A4) MR brick tie
FZ =1,2 kN
Filler: Polystyrene bead filler Delivery length: 2500 mm standard. Cut lengths to order.
HVS 22/20 channel

20
22
MR brick tie
d
l2
l1
HVS 22/20 channel Material: stainless steel A4 Type Length L Stock - no. [mm]
HVS 22/20-2500 05 - 463
Tie Allow. Material: stainl.steel A4 dimensions load Type l1 Stock - no. l2/c / d [kN] [mm] [mm]
MR - 85 MR - 105 MR - 125 MR - 145 MR - 165 MR - 185 11 11 11 11 11 11 616 617 618 619 620 621 > 1,0 acc. to DIN 1053
MR brick tie
19 / 25 / 4
Restraining a brickwork facade and thermal insulation to the outer face of a concrete wall using HVS 22/20 channel and MR brick ties
Order example: MR-125-A4 or stock-no. 11 - 618
Insulation retaining disc, drip washers

Insulation Retaining Disc Type Stock - no.
Insulation Retaining Disc Type LSZ - DAEM - 60
To fit to brick tie dia. d [mm]

35
D [mm]
60
LSZ - DAEM - 60/3-5 12 - 931
Drip Washer Type LSZ - TROP - 25
Drip Washer Type
Stock - no.
3 5 25
LSZ - TROP - 25/3-5 12 - 648
Insulation retaining disc combined with drip washer Type LSZ - K 4
Insulation retaining disc combined with drip washer Type Stock - no.
25
LSZ - K4 - 60/4-5
12 - 887
4-5
60
Material: plastic (PP) Subject to alteration
48
CAST-IN CHANNELS
CONCRETE
Profiled Metal Sheet Fixing Channel Type HTU

for casting into concrete
ic
ia l l
y
1.4 -8 4
of
a pp
ro
ve
Ap
pr.
No
2 Z-
Fixing profiled metal sheeting to HTU using self drilling screws.
Anchor type AN
The ideal technical solution to fixing profiled metal sheets to concrete using Halfen sheet fixing channels type HTU and self - drilling screws has now become an industry standard for this detail.
Screw fixing the profiled metal sheeting is simple and economic, especially when self drilling screws are used. The shape of the welded anchors ensures a safe and rigid fixing. The Styropor filler prevents the drill or self - drilling screw being damaged by the concrete or the anchor. The rigidity of the profile ensures a flush finish with the concrete for the profiled metal sheeting to fix to. HTU was developed in collaboration with the Institute for the Design and Construction of Sheet Metal Products (I.F.B.S). The German Construction Technology Institute in Berlin has officially approved the profiled metal sheet fixing channels type HTU under certificate No. Z - 21.4 - 84.
HTU, anchor type D
Installation and fixing to formwork before pouring concrete

The channel type HTU is designed for casting in flush to the surface of concrete elements. When cast into the top surface it is recommended that the concrete surface be trowelled smooth and sloping slightly towards the outer edge. This should ensure that the profiled metal sheets lie direct onto the HTU channel. If, however, the manufacturer of the profiled metal sheets requires an overall bearing surface width of more than 60 mm, this can be achieved by flush channel installation and a smooth, even concrete surface. Care should be taken to ensure the installation is horizontal, correctly aligned and centrally positioned in the concrete element. A 20 mm wide joint between abutting channel ends is recommended.
Fixing to cast-in HTU channels with self - drilling screws

The self - drilling screw is fitted to the powered screwdriver and secured in one operation without the need to drill a pilot hole first. Even the four fold overlap at joints does not present a problem for the screw. Use a powered screwdriver with approx. 1500 rpm and hexagonal socket size 10. The appropriate tools for the actual screws are normally available from the screw supplier. Fixing of the profiled metal sheeting must be done within the central third of the channel width and the screw must be at least 25 mm away from the end of the channel.
CAST-IN CHANNELS
CONCRETE
49

for casting into concrete
Type HTU 60/22/3

Type AN
60
Type HTU 60/22/6

Type AN
60
Type D
60
Type D
60
22
75
22
100
63,5
100
75
Profile cross - sectional area A Moment of inertia Jy/Section modulus Wy Profile weight including anchors Fixing method: (Note: when using for stainless steel channels consult Halfen)
2,81 cm 1,13 cm 4 / 0,71cm 2,49 kg/m 2,50 kg/m
4,94 cm 1,84 cm4 / 1,27 cm 4,25 kg/m 4,26 kg/m
Self drilling screw 6.3 x 22 e.g. Teks 3 - 6.3 x 22 or 6.3 x 25 with sealing washer When selecting the screws, both the thickness of the profiled metal sheets, and movement as a result of temperture changes should be taken into account.
Shot fired nail 4.5 x 24, electroplated e.g. ENP 3 21 L 15 For profiled metal sheet wall panels: Self tapping screws 6.3 x 16 mm or 6.3 x 19 mm made of stainless steel e.g. TH2 - 6.3 x 19 E 16, through pre drilled hole 5.5 mm dia.
Order example
Type range HTU 60/22/3
No. of anchors 8 8 20 20
Stock no.
Type range HTU 60/22/6
No. of anchors 8 8 20 20
6
63,5
Stock no.
HTU 60/22/3 - D2 - fv - 3000 - Sf Material/finish: fv = mild steel St37-2, hot dip galvanised Type/ Profile Anchor type Material/ Finish Length [mm] Styropor - strip filler or stock no.: 08 - 360
HTU 60/22/3 -AN2 - fv - 3000 - Sf HTU 60/22/3 - D2 - fv - 3000 - Sf HTU 60/22/3 -AN3 - fv - 3000 - Sf HTU 60/22/3 - D3 - fv - 3000 - Sf HTU 60/22/3 -AN2 - A4 - 3000 - Sf HTU 60/22/3 - D2 - A4 - 3000 - Sf HTU 60/22/3 -AN3 - A4 - 3000 - Sf HTU 60/22/3 - D3 - A4 - 3000 - Sf 08 08 08 08 375 358 376 360
Material/finish: fv = mild steel St37-2, hot dip galvanised HTU 60/22/6 -AN2 - fv - 3000 - Sf HTU 60/22/6 - D2 - fv - 3000 - Sf HTU 60/22/6 -AN3 - fv - 3000 - Sf HTU 60/22/6 - D3 - fv - 3000 - Sf 08 08 08 08 377 372 378 370
Material/finish: A4 = stainless steel W 1.4571/1.4401 (A4) 8 07 - 106 8 07 - 914 20 07 - 928 20 07 - 181
Anchor layout
Type D2 or AN2
75 450 450 450 150 L = 3000 450 450 450 75
Type D3 or AN3
75 150 150 150 150 150 150 150 150 150 150 L = 3000 150 150 150 150 150 150 150 150 150 75
Available to order Load capacity of the fixing screw or shot fired nail, as per Approval No. Z - 14.1 - 4 See also Page 8.
Dimensions in mm
50
CAST-IN CHANNELS
CONCRETE

Allowable loads
FR c c c c c c c c c c
FR p e
c = e/2
c = e/2
Profile HTU
60 / 22 / 3
Anchor spacing e [cm]

45 15 45
Point loads FR [kN] 3,3 5 5 5
Point loads FR [kN] 2,5 2,5 2,5 2,5
Uniformly distributed loads p [kN/m] 11,1 33,3 11,1 33,3
60 / 22 / 6
15
To achieve the allowable loads allow.FR per fixing the following minimum dimensions must be adhered to:
Type
HTU
60/22/3 60/22/6
Minimum centre spacing and edge distances ar ae af aa b d

[cm] 20
af ae
[cm] 12
[cm] 2
[cm] 2
[cm] 13
[cm] 20
Type AN
ar b aa ar
Type D
20
10
13
20
If the HTU-channels are positioned so that the anchors of adjacent channels are offset by more than 20 cm, then the centre to centre distance aa may be reduced to 8 cm. If the allowable load is not fully used then the edge distance ar may be reduced:
Minimum width of concrete element to incorporate one channel. Allowable loads FR apply for the following load directions:
F ar red. = x ar 5 cm allow. F
F = actual load allow. F = allowable load
0 180 and 0 180

FR

If full use is made of the allowable load the last anchor must be at least 9 cm from the edge. If full use is made of the allowable load the "end anchors" of abutting channels must be at least 15 cm apart. Is determined from the shape of the anchors and the required concrete cover.
FR
FR
FR
CAST-IN CHANNELS
CONCRETE
51
Surface Fixed Channels

(Extract from catalogue MT)
Hot rolled, plain back
HM 72/48 72 5
HM 52/34
52
For the complete range of plain back and slotted back channels see catalogue MT.
HM 50/30
50 4 2,75
HM 40/22 40
30
2,5
48
34
15,5
11,5
33
Halfen bolt type HS 72/48 or HSR 72/48, M 20 - M 30
22
22
18
Cold rolled, plain back HM 38/17 38

17 3
Slotted back (slots 25 x 6 mm) HM 28/15 28

15
Toothed channel HZM 41/22

41 2,5
1,5 12
HM 20/12
20
HL 28/15 28
15
12
HL 20/12
20
6
Halfen bolt type HZS 41/22, M 12 - M 16 Halfen bolts: see pages 13 - 25
Allowable loads F and q at span L
2,3
Halfen bolt type HS 38/17, M 10 - M 16
1,5
Halfen bolt type HS 20/12, M 6 -M8
Halfen bolt type HS 20/12, M 6 -M8
Table: type range, technical data

Chan- Channel nel weight cross sect. area Moment of inertia Section modulus Max. allow. point load
Type HM
Type HL
Standard length: Material grade : L = 6070mm wb fv A4 A2 (other length mill finish hot dip stainless stainless on request) galvanised steel gr. A4 steel gr. A2
Type HL toothed
z y e z
Jy Jz Wy [cm] 5,49 3,35 1,65 0,78 0,43 0,16 0,40 0,14 0,92
7,2
q L
L [m] 0,50 44,0 16,4 9,0 3,4 4,8 2,6 0,8 2,2 0,6 2,0 q [kN/m] 22,0 8,2 4,5 1,7 0,69 0,33 0,10 0,28 0,08 1,00 1,00 1,50 9,0 2,4 1,3 0,52 0,20 0,10 0,03 0,08 0,02 0,30
18
10
2,3
12
12
10
22
y
with fixing centres 0,50 32 21 19 21 11 8 5 7 4 15 21,0 8,7 5,4 2,7 1,46 0,81 0,25 0,69 0,19 1,7
L
L [m] F [kN] 11,3 4,4 2,7 1,1 0,43 0,21 0,06 0,17 0,05 0,6 1,00 1,50 7,6 2,2 1,2 0,49 0,19 0,09 0,03 0,08 0,02 0,20
Wz
Channel HM
Stock no.
Stock no.
Stock no. 8 1 3 5
Stock no. [kg/m] [cm] 4,96 3,23 2,12 19 10 6 3 1 1,77 1,07 0,52 0,86 0,45 1,79 6,32 4,11 2,70 2,26 1,37 0,66 1,16 0,53 2,22
[cm4] [cm4] 9,42 24,13 5,23 14,15 2,02 0,79 0,38 0,12 0,32 0,09 1,16 5,85 4,05 1,42 0,36 1,35 0,35 5,21
[cm] F [kN] L [cm] 9,19 17,0 5,78 11,0 2,96 2,16 1,02 0,36 0,98 0,36 2,52 5,7 4,8 3,9 2,2 3,9 2,2 5,6
Hot rolled
72/48 52/34 50/30 40/22 38/17 28/15
14 - 639 14 - 650 13 14 - 561 14 - 572 13 16 - 290 16 - 291 13 16 - 297 16 - 296 13 18 18 72 18 47 18 34 18 7 18 3 18 74 17 49 17 36 8 17 4
8,82 11,23 34,99 83,07 14,33 23,08 31,0
17 17 8 17 17 2 17 17 -
Cold rolled
20/12 18 Channel HL 28/15 20/12 18 18 -
Channel HZM
Allowable loads are calculated elastic-plastic according to DIN 18 800. Part safety coefficient f = 1,4 ; deflection l/150. Max. allowable load in the longitudinal direction of the channel, F II = 5. Standard length for channels 20/12: 6000 mm See also page 8 .
41/22 26 - 422 26 - 423 25 - 1734
21
23
52
CAST-IN CHANNELS
CONCRETE
Surface Fixed Channels
Halfen plain back channels types HM/HZM and slotted back channels type HL can be surface fixed to concrete, steel and timber structures in many various ways:
1 2 3 4 5 6
- bolted direct to concrete or masonry - bolted to cast - in Halfen channels type HTA or HZA - suspended on threaded rods - clamped to steel beams - welded to structural steel - screwed or nailed to timber
Typical applications using Halfen Framing Systems
The Halfen framing channels are part of the Halfen Framing Systems: Fixings for pipework, industrial services and structures to support both lightweight and heavy installations. The product range for these applications is shown in the catalogues MT (products) and MTA (application examples).
CAST-IN CHANNELS
CONCRETE
53
Standard Specifications
Halfen Cast-in channels
1.1 HTA Halfen Channels

To supply _____ m Halfen channels (e.g. HTA 40/22), hot dip galvanised (fv) with polystyrene bead filler (Vf), in ex stock lengths of 6070 mm, cut to length as detailed on the drawing, subject to Halfen`s standard cut length procedures, and to fix them correctly to the formwork with at least 2 fixings per metre.
Material _____ price/m Labour _____ pr./m Total rate _____ pr./m
Order examples:
Channel type: Finish: Length: [mm] Filler Anchor material
HTA 40/22
fv
6070
Vf
1.2 Halfen Channels in Short Cut Lengths

To supply _____ off Halfen channels (e.g. HTA 28/15) in 150 mm lengths, made of stainless steel W 1.4571/ 1.4401 (A4) [stainless steel anchors (Ank.A4) are standard, see p. 9] , with combination strip filler (Kf), and to cast in vertically in the reinforced concrete curtain wall panels.
Material ____ price/pce Labour ____ pr./pce Total rate ____ pr./pce
HTA 28/15
A4
150
Kf
Ank.A4
1.3 Halfen Toothed Channel

To supply _____ m Halfen toothed channel HZA 41/22 in 200 mm lengths, made of stainless steel W 1.4571/ 1.4401 (A4) complete with 2 stainless steel anchors (Ank.A4), including filler (Vf), point load capacity in the longitudinal direction of the channel 5,0 kN. The channels are to be cast into the reinforced concrete columns, in the positions indicated, subject to Halfen`s installation instructions, for restraint of curtain walling mullions.
HZA 41/22
A4
200
Vf
Ank.A4
1.4 Halfen Channel Pairs

To supply _____ off Halfen channel pairs (e.g. HTA 49/30) in stainless steel W 1.4571/ 1.4401 (A4), 350 mm long, with 3 no. stainless steel anchors (Ank.A4), including polystyrene bead filler (Vf), with two welded stainless steel spacer bars 10 mm to give channel centres of 200 mm , and to cast in to the external face of the reinforced concrete columns for later restraint of the curtain walling as detailed.
Material ____ price/pce Labour ____ pr./pce Total rate ____ pr./pce
HTA 49/30
A4
Channel Vf pair L = 350 mm
Ank.A4
1.5 HTA Halfen Radiused Channels

To supply _____ m Halfen channel (e.g. HTA 50/30) in stainless steel W 1.4571/ 1.4401 (A4) with stainless steel anchors, curved to a radius of Ri = 17,50 m, slot inwards, including polystyrene bead filler (Vf) and to cast in horizontally in the top face of the settlement tank as detailed.
HTA 50/30
A4
Vf
Ank.A4
Radiused, slot inwards, Ri = 17.50 m
54
CAST-IN CHANNELS
CONCRETE
Halfen T-head bolts, Accessories
2.1 Halfen bolts, electroplated

To supply ___ off Halfen bolts type (e.g. HS 38/17- M16 x 50 mm) incl. hexagonal nuts, electroplated (gv), and to fit to the insitu Halfen channels.
Material ____ price/pce Labour ____ price/pce Total rate ____ price/pce
Order example:
Type: Finish/grade Dimensions: [mm]
HS 38/17
gv
M 16 x 50
2.2 Halfen Toothed Bolts

To supply _____ off Halfen toothed bolts type (e.g. HZS 41/22 - M 12 x 35 mm), hot dip galvanised (fv) in strength grade 8.8 (DIN 267) for fixing the bracket centrally to the Halfen channel.
Material ____ price/pce Labour ____ price/pce Total rate ____ price/pce
HZS 41/22
fv 8.8
M 12 x 35
2.3 Hookhead Locking Plates and Threaded Rod

To supply _____ off locking plates type (e.g. GWP 40/22 - M 12) and threaded rods M 12 x 500, electroplated (gv), and to retain ready for pipework assembly.
Material ____ price/set Labour ____ price/set Total rate ____ price/set
GWP 40/22 GWS
gv gv
M 12 M 12 x 500
2.4 Halfen Bolts and Rail Clips

To supply _____ off restraint fittings consisting of (e.g. Halfen bolt type HS 50/30 - M 20 x 65 mm, Halfen rail clips KLP-S no. 20 and washer DIN 125 - M 20) in hot dip galvanised finish (fv) and to fit to the insitu Halfen channels (e.g. HTA 52/34) for fixing crane rails type S49 in accordance with Halfen`s installation instructions.
HS 52/34 KLP-S-Nr.20
fv fv
M 20 x 65 M 20
2.5 Halfen Bolts, Coupler Sleeve and Threaded Rod

To supply __ off Halfen bolts type (e.g. HS 40/22 - M 12 x 40 mm), M12 coupler sleeves (round) and M 12 threaded rods (500 mm long), all electroplated (gv), and to retain for suspension of the secondary support grid in the X - ray room.
HS 40/22 VBM GWS
gv gv gv
M 12 x 40 M 12 x 30 M 12 x 500
CAST-IN CHANNELS
CONCRETE
55
Halfen brick tie channels, Metal sheet fixing channels
Halfen Brick Tie Channels Type HMS

To supply _____ Halfen brick tie channels (e.g. HMS 25/15 - D) in pre - galvanised material (sv), including polystyrene bead filler (Vf) and to fix vertically to the wall formwork as per the Works Specification. After concreting and removal of the formwork, 4 no. brick ties/m type (e.g. ML 180) in hot dip galvanised finish (fv), are to be installed for restraint of partition walls as brickwork proceeds.
Material _____ price/m Labour _____ price/m Total rate _____ price/m
Order example:
Channel type: Finish: Length: [mm] Filler:
HMS 25/15-D
sv
2500
Vf
Halfen Brickwork Cladding Channels Type HVS

To supply _____ m Halfen brickwork cladding channels type HVS 22/20 made of stainless steel W 1.4571/ 1.4401 (A4), including polystyrene bead filler and to fix vertically to the wall formwork at 50 cm centres as per Works Specification.
HVS 22/20
A4
2500
Vf
HTU Profiled Metal Sheet Fixing Channel

a) Site Contractor: To supply _____ m Halfen profiled metal sheet fixing channel HTU 60/22/3 type D2 (or type ....) 3000 mm long in mild steel St 37 - 2, hot dip galvanised (fv) with polystyrene strip filler (Sf) and to cast in flush; the top face of the channel must be flush with the concrete. Assembly and installation to be carried out in accordance with the official Approval.
b) Cladding firm: To screw _____ m profiled metal sheeting to cast - in Halfen channels HTU 60/22/3 made of mild steel St 37 - 2, hot dip galvanised (fv), wall thickness 3 mm, complete with polystyrene back filler, with e.g. self drilling screws Teks 3, 6.3 x 19 mm, in accordance with Halfen`s installation instructions.
HTU 60/22/3 Type D2
fv
3000
Sf
Halfen CAD - library and calculation program on CD-ROM

Software
CD - Pro - 2.0
Produkte + Leistungen
Your Best Connections
Send your order to Halfen by telefax: +49-(0)2173-970-123
CD-Pro means Halfen CAD-libraries for Halfen channels, brickwork support, reinforcement systems, framing systems, fixing systems for natural stone facades Halfen calculation software for punching shear reinforcement, precast concrete panel fixing, sandwich panel anchors, stone anchors, lifting anchors.
Adress
You find on CD-Pro: CAD-library CAD 1: Halfen channels type HTA and HZA, Halfen bolts, locking plates, brickwork restraint systems, restraint ties type HKZ, profiled metal sheet fixing channls HTU, corner guard HKW, timber fixings, accessories. Please send me: CD-Pro CAD-Libraries and calculation software + Halfen product catalogues (PDF-files) on CD-ROM
Date Signature
HALFEN
Other Halfen products, notes
Halfen Product Overview
Fixing-, Reinforcement-, Lifting-Systems

Halfen Cast-in Channels, T-head Bolts and Accessories Reinforcement Continuity, Punching Shear Reinforcement Rapid Lift System and Accessories
Facade Systems
Brickwork Cladding Fixing Systems
Natural Stone Facade Fixing
Precast Concrete Facade and Sandwich Panel Fixing
Framing Systems
Framing Channels and Accessories
Brackets, Pipe Clamps, Pipe Supports
Rapid-Assembly Framing Systems for Industrial Pipe Support
Online - Contact Internet
About Halfen Products Download Catalogues Contacts Orders
News
http://www.halfen.com
Note concerning information provided in this catalogue
Technical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication. We reserve the right to make technical and design changes at any time. Halfen shall not accept liability for the accuracy of the information in this publication or for any printing errors.
BE - 010 - 00 - 075
HANIEL
Group . Gruppe . Groupe
Halfen GmbH & Co. KG Liebigstr. 14 40764 Langenfeld GERMANY Phone: +49 - (0)2173 - 970 -0 Fax: +49 - (0)2173 - 970 850 E-Mail: export@halfen.de Internet: www.halfen.com
The Halfen - QualityManagement-System has been certified according to DIN EN ISO 9001 certificate no. QS-281 HH for the locations in Germany.

HALFEN Cast-In Channels Concrete B2000.1-E

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

HALFEN Cast-In Channels Concrete B2000.1-E

Uploaded by

Copyright:

Available Formats

CAST-IN CHANNELS

Halfen channels type HTA Pages 12 - 22

Halfen bolts Pages 13 - 23

Halfen threaded locking plates Pages 13 - 23

Threaded rods and hexagonal nuts Page 34

Coupler sleeves Page 35

Rail clips Page 36

Application examples: Curtain wall facades, secondary structures Pages 37 - 40

Halfen restraint ties Pages 41 - 43

Metal sheet fixing channel type HTU Pages 48 - 50

Brickwork restraint Pages 44 - 47

Halfen framing channels Pages 51 - 52 (Halfen bolts see Pages 13 - 23)

Specification texts Pages 53 - 55 Halfen CAD - library Page 55

1.1 HTA Halfen Channels

Page: 4- 5 6- 7 8- 9 10 - 11 12 - 25 Page: 26 - 27 28 - 29 30 - 31 32 33 Page: 34 35 36

Instructions, work aids Standard specifications Halfen CAD-library

Instructions, Work Aids

Roof and Wall Fixings

Bolts, Nuts, Accessories

Halfen Channels + Bolts

HTA 55/42 27(32)kN

HTA 52/34 22kN

HTA 50/30 10(12)kN

Centralpull FZ , Longitudinalpull FL transverseshear FQ (formildsteel channels,using boltstypeHSR)

HalfenT-headboltstype HS,HSR72/48 Page12,13

Load specification: 27 (35) - 3 k N p o i n t l o a d

ColdrolledHalfenchannelstype HTA 72/49 loadrange 27(32)kN (seePage26) material 72 (see )

HTA 54/33 22kN

HTA 49/30 10(12)kN

HTA38/17 4,5 (7)kN

HTA 28/15 3,0kN

Centralpull FZ , Longitudinal p ull FL transverseshear FQ (reducedloads)

HalfenT-headboltstype HS72/49 Page12,13

HS50/30 HS 50/30 HS40/22 Page14,15 Page16,17 Page18,19

SerratedHalfenchannelstypeHZA load range5kN (see Page26), material(seebelow)

Halfenserratedchannels typeHZAusedwithmatching T-headboltstypeHZSareidealforlongitudinalshear loadsparallelto thechannelaxis.Loadcapacityper boltis5kNinalldirections.SeealsoloadtableP.26.

Longitudinalpull FL Centralpull FZ , transverseshear FQ forboth mildsteel and stainlesssteel

Siteappliedendanchorstype ANK-E for Halfenchannels (forsitecuts), seePage11

Approvalcertificates Halfenchannelsareofficiallyapproved bytheGermanConstruction MaterialSupervisoryBoardDIBt. Approvalno.Z-21.4-34(typeHTA), Approvalno.Z-21.4-145(typeHZA)

Halfen Cast-in Channels, Introduction

Halfen cast-in channels officially approved

Filler easy to remove

Secure assembly with Halfen channel

Halfen Cast-in Channels Type HTA and HZA

Brickwork support: Halfen brackets fixed to cast-in HTA channel

Lift guide rails fixed to cast-in HTA channels.

Halfen Cast-in Channels Type HTA and HZA

Catenary fixing in a railway tunnel

Adjustable fixing for a crane rail

Floor fixing of test equipment in an Airbus test hangar

Curved stainless steel HTA channels in a sewage treatment plant

Material Quality, Corrosion Protection

Halfen cast-in channels

1. Hot rolled channels

2. Cold rolled channels

Material/ finish ordering code:

Hot dip galvanised (coating 50 m) Hot dip galvanised (coating 50 m)

Hot dip galvanised (coating 50 m) Hot dip galvanised (coating 50 m)

Entirely stainless steel Halfen cast-in channels

Stainless steel channels with welded mild steel anchors

Filler Selection and Fixing to the Formwork

Fillers in Halfen Channels

1. Polystyrene Bead Filler (Standard) Material: Polystyrene