Manufactured by

Ace Designers Ltd.

Plot No. 7 & 8, 2nd Phase Peenya Industrial Area Bangalore - 560 058 Tel: +91 80 22186700 | Fax: +91 80 22186723 E mail: acedesigners@acemicromatic.com

VERTICAL TURRET LATHE

VTL-30 / VTL-40
AURANGABAD T : 0240-2552309 E : mmtaur@acemicromatic.com BANGLAORE T : 080-40200555 E : mmtblr@acemicromatic.com CHENNAI T : 044-40440700 E : mmtche@acemicromatic.com COIMBATORE T : 0422-4506183 E : mmtcbe@acemicromatic.com DELHI T : 011-22025846 E : mmtdel@acemicromatic.com FARIDABAD T : 0129-4033050 E : mmtdel@acemicromatic.com GURGAON T : 0124-4745500 E : mmtdel@acemicromatic.com HYDERABAD T : 040-27750496 E : mmthyd@acemicromatic.com INDORE T : 73899 39190 E : mmtindr@acemicromatic.com JAMSHEDPUR T : 0657-6539931 E : mmtcal@acemicromatic.com KOLHAPUR T : 0230-2460941 E : mmtkop@acemicromatic.com KOLKATA T : 033-64578824 E : mmtcal@acemicromatic.com MUMBAI T : 022-26861976 E : mmtbom@acemicromatic.com PUNE T : 020-27479661 E : mmtpune@acemicromatic.com RAJKOT T : 0281-5548369 E : mmtraj@acemicromatic.com RUDRAPUR M : 95570 30224 E : mmtrudr@acemicromatic.com

Service Centers
AHMEDABAD AMBATTUR BELGAUM BOMMASANDRA CHANDIGARH
M M 9924289892 9840785521

CHAKAN LUDHIANA NASHIK RANIPET ROHTAK

Ph 02135-322002 M 9872122330

SRIPERUMBUDUR TAMBARAM THANE TRICHY YADRAV

M M

9840785530 9840785523

Ph 0831-4203330 Ph 080-7834836 M 9779078296

Ph 0253-2381223 Ph 04172-272732 M 99966 91055

Ph 022-25889006 M 9786016543

Ph 0230-2460941

www.acemicromatic.net

ACE/VTL30&40/08-12/1

PROMOTING YOUR GROWTH Always...

OVERLOAD TRIPPING CLUTCH

VTL-30 & VTL-40

Ace Vertical Turning Center combines power, rigidity and versatility with increased capacity. Wide access to the chuck zone facilitates ease of loading and unloading of parts. Rapid traverse rates of 20m/min reduce cycle times. Linear motion guideways on X & Z axes ensure better positioning and repeatability.

Overload trip clutch is provided on both axes to minimise the damage caused in the event of accident. Hydraulic counterbalance is provided for z axis to counter the effect of gravity on slide unit thus ensuring the maximum availability of motor torque for cutting. It also helps to prevent the fall of slide in case of z axis clutch trip.

TURRET
This machine is ideal for turning heavy, large diameter components like fly wheels, brake drums, big size gears, etc. The machine is conducive for easy loading and unloading of heavy components. This machine occupies smaller floor space than a horizontal turning machine that can turn comparable sized parts. Bi-directional tool turret indexes in either direction for shortest indexing time. Completely enclosed & robust mechanism with oil bath lubrication. Three piece, face gear coupling which allows the tool disc to be indexed without lifting. It ensures repeatability, positioning accuracy and rigidity.

Structural design optimised for accurate machining

The structural elements of the machine including bed, headstock, axis slides and turret are optimised using CAE analysis technology Enhanced rigidity and controlled thermal displacement Virtual prototyping helped in arriving at robust design, maximizing tool-point stiffness, minimizing vibration and improving power utilization. Bed & Column are castings with grade 25 castiron with box type construction. The structure is heavily ribbed to provide high rigidity at different cutting conditions and are thermally seasoned.

WORKING ZONE

BALL BAR TESTING

Used to check circular interpolation accuracy of CNC machine. Geometrical errors, Servo related errors, cyclic error are diagnosed instantaneously.

COMPUTERISED SPINDLE STABILIZATION

SPINDLE
The cartridge type spindle is assembled and tested in a controlled clean room environment. The bearing configuration gives very high stiffness to the spindle assembly in both axial and radial directions. The bearings are grease lubricated for life. A high torque spindle motor provides power for heavy stock removal.

All spindles are thermally stabilised up to maximum speed.

MACHINING RANGE VTL-30

X-AXIS STROKE = 265 15

MACHINING RANGE VTL-40

500 X AXIS STROKE 100 400

POWER TORQUE DIAGRAM VTL-30

24 22 20 18.5 18 16 POWER IN KW 14
52 N
T=65 6 Nm

OVERALL VIEWS VTL-30

17.5 14.5 1400 FOR CONVEYOR REMOVAL

m

2615

<2900>

12 10 8

Z-AXIS STROKE = 500 (700)

800

120

250

Z AXIS STROKE

6 4 2 0 1000 1250 1500 1750 1920 2000 2250 2500 250 320 500 750 0 1836 1636 2246 SPINDLE SPEED RPM 112

300

175 142 85 150 2942 30 MIN RATING 8 CONTINUOUS RATING 200 R 533 R 564 3354

25

140

40

78

50

Note: Figures in bracket is for VLT-30/700

A 2 -8 SPINDLE

162

500MM CHUCK 42

32

T=5

A2-11 SPINDLE

POWER TORQUE DIAGRAM VTL-40

STAR CONNECTION (LOW SPEED WINDING OUTPUT) 32

1440

488 112 138 A 775

552 A 775 A

INTERFERENCE DIAGRAM VTL-30

8 Station
.5 187
0 5

INTERFERENCE DIAGRAM VTL-30

12 Station
R 281

30 28

R 289

22 20 POWER IN KW 18

T=

16 14 12

823

Nm

T=

24

1123

26

Nm

450

OVERALL VIEWS VTL-40

SPINDLE CENTRE

SPINDLE CENTRE

21

10

3
8 6 4 2

5 32

50

43

0 250 255 300 500 533 550 100 150 200 350 400 450 600 650 666
ER

.M AX

ET M IA 00 5 G D N I N HI AC

ER 5 AX .M 00 G D N NI HI AC IA M

700

ET

3245 SPINDLE SPEED RPM 2951 1800 FOR CONVEYOR REMOVAL

DELTA CONNECTION (HIGH SPEED WINDING OUTPUT) 15 250 40 205 32 30

15

250

40

205

26

537 N

28

INTERFERENCE DIAGRAM VTL-40

8 Station
.6 229

INTERFERENCE DIAGRAM VTL-40

POWER IN KW

24 22

T=

2210 2620 3317

2012

18 16 15 14 12

394 N

12 Station
R 344
15 5

20

3730 R 560 R 0533

T=

50
SPINDLE CENTRE

R 34

50

10 8

SPINDLE CENTRE

6 4 2528 1855

08
26 0

2 1125 1200 1250 1333 1375 1625 1750 1777 1875 1000 1500 2000 125 375 500 533 625 250 750 875 0 0

50

6 79

SPINDLE SPEED RPM 30 Min RATING CONTINUOUS RATING

122

582 A

610 A A

132

960

960

ete

Di am

hin

.M

ax

.M

100

400

50

250
M

ac

ac

80 hin 0 ing Di

ing

80

am

ete

ax

100

400

50

250

SPECIFICATIONS
Description Units VTL-30 Fanuc Oi-TD VTL-30 / 700 Fanuc Oi-TD VTL-40 Fanuc Oi-TD

STD Features of VTL Machines

Cartridge type spindle AC spindle drives and axes drives High speed bi-directoral tool Turret Heavy duty LM Guideways Automatic centralised oil lubrication Built-in lighting system Hydraulic Counter Balance System for Z axis Torque enhancement by Star-delta

ISO 9001 : 2008

ISO 14001 : 2004

Control System CAPACITY Swing Over Bed Maximum Turning Dia Swing Over Carriage Maximum Turning Length' SPINDLE Spindle Nose Bore Through Spindle Front Bearing Bore Maximum Spindle speed Spindle Motor Power (30 min. Rating) Spindle Motor Power (Continuous Rating) Full Power Range Standard Chuck Size AXES Type of Guideways X-Axis Stroke Z-Axis Stroke X & Z Axes Rapid Rate X Axis Ball Screw Dia And Pitch Z Axis Ball Screw Dia And Pitch X & Z Axes Motor Torque mm mm m/min. mm mm Nm mm mm mm kw kw rpm mm mm mm mm mm

800 500 240 500

800 500 240 700

900 800 500 800

(Optional for VTL-30 / VTL-30/700) Overload trip clutches on both axes Basic hydraulic system Coolant system with rear chip tray OD turning tool blocks (8 Nos) Boring bar holders (4 Nos) Facing tool holders (2 Nos) Set of sleeves for boring bars

A2-8 47 120 2500 22 18.5 320 - 1920 315

A2-8 47 120 2500 22 18.5 320 - 1920 315

A2-11 65 150 2000 30 22 535 - 1775 (Delta) / 255 - 665 (Star) 500

Optional Features
Fully tooled up solutions to meet customer needs Chip conveyor at rear only A wide variety of power operated work- holding (chucks, collets, fixtures, etc) and tooling 12 station Turret Auto door ZF Gearbox

LM Guideways 265 500 20 32 & 10 40 & 10 22

LM Guideways 265 700 20 32 & 10 40 & 10 22

LM Guideways 500 800 20 40 & 10 50 & 10 22

ELECTRICAL SYSTEM
CNC SYSTEM: FANUC 0i-TD
8.4" color LCD Simultaneously controlled 4 axes Tool nose radius compensation Self diagnostics No. of registerable programs 400 Multiple repetitive cycles Thread cutting cycles Polar coordinate interpolation Polygon turning Conversational programming with graphic function Direct drawing dimension programming Absolute/incremental programming Memory card/RS232C/Ethernet interface Part program storage size 512KB Background editing Inch/metric switchable Graphic display Clock function Multi-language display Alarm/operation history display

TOOLING Number of Tools Maximum Boring Bar Dia Maximum OD Turning Tool Size Coolant Tank Capacity HYDRAULIC SYSTEM Hydraulic Pump Capacity Hydraulic Power Pack Tank Capacity System Pressure Overall Machine Dimensions (LxWxH) Overall Weight (Without Packing) lpm litre Kg/cm mm kg 14 45 30 1836 X 2246 X 2615 ~6500 14 45 30 1836 X 2246 X 2900 ~7000 14 45 30 2210 X 2620 X 3245 ~9000 mm mm litre 8 (12) 50 (40) 25 X 25 200 8 (12) 50 (40) 25 X 25 200 8 (12) 50 32 X 32 200

SIEMENS 828D BASIC T FEATURES

8.4" color display Integrated QWERTY full CNC keyboard CNC user memory 1MB Tool nose radius compensation Technology cycles for turning Background editing Direct drawing dimension programming Free contour dialog programming Ethernet/RS232C/CF card/USB stick

Specifications correct at the time of print. Owing to up-gradation of our products, the specification may change and be reconfirmed at the time of ordering.

interface Programming support programGUIDE for cycles 8 level access protection Maintenance free and easy to diagnose PLC ladder add-on editor on PPU Multi-language display

Refer machining range diagram With Appropriate work holding Note: a. Figure in Bracket are optional. b. Siemens 828D Basic T can also be offered on certain varient. Details on request. c. Features shown may not be part of standard equipment.