White Button Mushroom

Mushroom Cultivation
Contents I. Introduction II. Preparations for Cultivation A. Preparation of substratum B. Facilities and equipments C. Preparation of inoculum III. Cultivation Practices 1. Filling the containers 2. Spawning 3. Spawn run 4. Casing 5. Physical requirements 6. Harvesting 7. Yield 8. Care alter picking 9. Grading and packing 10. Processing IV. Pests and Diseases I. Introduction The white button mushroom (Agaricus bisporus) is very popular throughout the world and is the most important mushroom of commercial significance. It can be successfully cultivated in places where the environmental conditions are favourable. The optimum temperature for mycelial growth is 22-25C and that for fruit body formation 14-18C. This mushroom also needs a high percentage of relative humidity. The substrate tor cultivation is a specially prepared compost. The mushroom house should have facilities for temperature control and pasteurization. Inside the house, shelf system is usually adopted for cultivation. Buildings are constructed of wood or hollow cement bricks or double walls. Throughout the northern hemisphere, this species occurs wild on both sandy and rich soils in gardens, fields and compost heaps. The first scientific experiment on the cultivation of this species was conducted in the late 1960's. Breeding work has begun shortly afterwards and has continued till date. In the cultivation of the white button mushroom (A. bisporus) is of comparatively recent origin. It was first introduced about two decades. At-present it is being cultivated on composts prepared using the ingredients varying from place to place. II. Preparations for Cultivation Any enterprise to start with, need certain preparations and mushroom cultivation is no exception. A. Preparation of substratum The substratum for mushroom growing is prepared by composting of various organic materials and cellulose materials like straw. Mushroom Housing and Composting.The

substratum used for the cultivation of A. bisporus must be free from contamination in order to give regular and prolonged growth of mush- room. Dealing with organic substances, contamination is almost inevitable. To avoid this inconvenience, the raw material of the substratum should be selected and sterilized well so as to allow the development of the mushroom and to prevent the growth of the competitive microflora. For hundreds of years straw and horse manure have been used as the raw materials for substratum preparation. The natural fermentation of horse manure produces sufficiently prolonged heat to prevent the growth of competitive micro flora and at the same time guarantee a good growth of button mushroom. The insufficient availability of horse manure nowadays has however caused cultivators to use other organic material, e.g. bone and horn meal, dried cattle blood, manure of other animals. But one should always select a substratum rich in organic substances so as to free carbohydrates from the cellulose material like the straws of various crops. The raw material is placed in the substratum area and prepared by a frequent turning over to favor air circulation and to block harmful anaerobic fermentation. The following is a popular formula for obtaining a successful substratum: 40 kg tresh chicken manure or any animal manure 600 kg straw of paddy, wheat, ragi, oats etc. 5 kg Urea 10 kg Ammonium sulphate The mixture is placed in heaps of 1.5 m width and 2 m height. Every third day the heap is overturned and mixed and re-mixed to favour aerobic transformation by the contained microorganisms. During this phase, the temperature rises to 800 C and the mesophyllic microflora is substituted by the thermophyllic micro organisms which remain active during the use of the substratum. The mass should be aerated until it become homogenous, and brown in colour. When it is squeezed, oozes a colourless liquid. It should hold about 70% of water and have a pH of nearly eight. The material thus prepared is then pasteurized at 55-60C for 3-6 days in suitable pasteurization chambers. For more details on compost preparation and other related aspects, booklet no 441 may be consulted. Pasteurization duration depends on the maturity of the compost. It should not have any ammonia, it should be brown to almost black in colour and should have a smooth texture. When pressed it should not stain. The optimum humidity is from 65-72 percent. The pH should be 77.2. This process reduces the number of nematodes, acarids and insects normally present in this type of organic material and also that of the microflora, allowing the Agriculture once inoculate a competitive growth with the other micro-organisms that colonize the substratum. Once pasteurized, the compost must be inoculated and placed in the bags. Every possible external contamination should be avoided when bringing the closed bags to the mushroom bed where they are beaten on the surface, leveled and kept half-opened. B. Facilities and equipments The main facilities in terms of space are the compost making area and the mushroom growing room. Compost making area includes compost Ingredients storage area, mixing area, composting area, compost sterilization area and area for storing sterilized compost. The mushroom growing room is any room where the temperature, humidity and light can be controlled. Usually around 24-25OC temperature and 85% humidity is maintained. Light is controlled by closing and opening of ventilators, fixed at the bottom for incoming air and at the

top for out going air. The room is constructed using any durable material. The house should be free from incoming rain water (leak proof) and proper drainage in case the room is washed and cleaned. The minimum required equipments for compost preparation are spades or shovels for handling and mixing the compost mixture. For handling and mixing large quantities mechanized help may be required. A sieve is required to sieve the compost. Other accessories may be arranged as and when required. However, hand and feet protection and mask for those who handle the compost is very much recommended. The equipment for the mushroom growing room are: trays/ shelves or beds/ bags, weighing balance, thermometer, humidity metre, buckets, baskets, scissors, knives, forceps for picking mushroom, sprayer for spraying water, formaline, pesticides, plastic bag for storing mushrooms, bag sealer, shelves for storing, spawns, records and accounts. Hand and feet \ protection and face masks for workers in the room are also highly recommended. There could be several other equipments that could be added as and when required. The first facilities required for mushroom cultivation are compost making place and growing room. In India, for compost preparation and mushroom cultivation the marginal and small scale mushroom farm units are using un-insulated thatched huts, mud houses and pucca rooms. Large mushroom units are using environmentally controlled crop rooms and properly pasteurized compost for which pasterurisation facilities are created. The containers being used to fill the compost in Indian system of growing are trays, shelves and bags on racks. Due to various reasons of cost, convenience, easy manage- 1ment and efficient control of pests and diseases the third type of containers have become popular in India. 1. Trays: Usually wooden trays of 60 x 90 x 15-23 cms, accommodating 30-35 kg compost are used in 4-5 tiers. Between top of the lower and bottom of the upper tiers 25-30 cm space is kept for air movement. Instead of wood, trays of any other material can be used. 2. Shelves: The shelves in the form of beds of about 120 cm width and any convenient length made up of bamboo, eucalyptus and polythene sheets in three-four tiers. These are used by most of the marginal and small farm units in the country. The first tier is made 20-25 cms high from floor on bamboo or eucalyptus poles. The space between two tiers is kept 55 cms. The polythene sheet is placed over bamboo strips on the bottom of each tier. The depth of shelf is made raising sides of polythene up to 15- 18 centimeters. Modem mushroom farm units are using metallic shelves of 5 tiers. Each shelf act like a bed. The poles are made up of 4 x 4 cms square galvanised iron. The width and air space between two tiers are kept 140 cms and 56 cms respectively. The length of the shelf bed is adjusted as per convenience. The working space between two shelves is kept 75-90 cms. The bottom of the shelves are fabricated with 2mm iron bars on which a polythene sheet is spread to hold the compost. Thick metallic 15-18 cms deep panels are used on the sides. 3. Bags on racks: The polythene bags for crop growing has gained a lot of popularity amongst the Indian mushroom growers. These are easily disposable and prevents contamination as fresh bags are to be used only once. A polythene bag of 80x60 cms can accommodate 15-20 kg compost up to a depth of 30-35 cms. These bags are kept in 3-4 tiers over the racks fabricated of any conveniently available material such as bamboo/ eucalyptus or square metallic poles or

angle iron. An space of 66 cms is kept between two tiers while first tier is placed above 15-20 cms above from floor level. C. Preparation of inoculum The preparation of suitable inoculum is essential for the successful cultivation of mushrooms in terms of quantity and quality. For the inoculum preparations we can use the traditional method or modern method. In the traditional method any organic substance such as soaked rice or other cereal seeds are placed in convenient bottles and sterilised in pressure autoclaves after water and chalk powder are added. Any available grain is selected and lime is added at the rate of 2% per dry grain. The grain with lime is filled in bottle up to half, and water is poured and the grain is allowed to soak for 12- 15 hours. The bottle is plugged with cotton and auto claved at 32Ibs./ sq inch for 20 minutes. The bottle is then asceptically inoculated with fragments of A. bisporus fruit body and incubated in dark at 24C until the colonization of the medium, which is completed in about three weeks time. The mushroom used for inoculation should be well selected and should be free from pathogens and also guarantee the purity of the variety. The pure culture prepared in this way may then be inocu- lated into the grain and lime substratum of the bottle. Several isolations in pure culture are advised, choosing well developed fruit bodies of different origins in order to obtain rapid growth and a vigorous strain producing fruit bodies of good quality. In any case, this method enables an inoculation easily mixed with the mass of the bed substratum. III. Cultivation Practices Cultivation includes several aspects which are very important as the output depends on the systematic execution of the same. 1. Filling the containers Once the compost is sterilized and the spawns are made ready or bought from outside, the containers are to be filled up with the compost leaving about two inches space from above. After the containers are filled spawning is done. 2. Spawning Spawning is the process of mixing the spawn into the compost. The spawning is done by manual or mechanical means at the rate of 0.5-0.75 percent by weight of compost (500-750 gms/quintal compost) filled in the tray or polythene bags. The spawning must be done as soon as possible in the i prepared selective compost. If delayed for a few days, it is possible that competitive fungi (weed moulds) will develop in the compost and antagonize the growth of spawn. It is advisable to spread the spawn over the entire compost surface first, in the trays/ beds/ bags then mix it manually or mechanically. The spawned surface of the compost is levelled and compact- ed with a ligh1 pressure. Following spawning and cleaning of the growing room, the compost is covered with formalin/steam sterlized newspaper or polythene sheets. 3. Spawn run Spawn-run is colonization of compost from the grain inoculum. The environmental conditions required for a successful spawn-run are compost temperature, humidity and carbon dioxide level. The mycelium grows best in the compost at a temperature between 24-25C and 90-95% RH (relative humidity). The paper over the beds should be sprayed regularly with water to prevent drying out. The floor and walls should also be kept wet with the intention to avoid the drying out after evaporation from surface. Carbon dioxide levels up to 0.2% are beneficial and could be achieved by recirculating air within the crop room. As soon as the mycelium begins spreading in compost from spawn bits, the compost becomes lighter in colour and the mycelium can be seen as thin white-threads. Seven to ten days after spawning a mushroomy smell comes

from compost and by the time it turns in a light orange-brown colour. Completion of mycelial run in compost takes 12-14 days from spawning day. The paper or plastic sheeting should be removed from .the beds one day before supplementing or casing. It leads the compost surface a bit dry and promotes the mycelial growth into the casing soil. 4. Casing Once spawn run in the compost in the tray is completed, the trays are to be covered with a thin layer (2-5 cm) of soil, after removing the news papers. This is known as casing. If every thing has gone well, then the fourteenth day after spawning will be the most suitable day to case the beds. It helps to retain moisture and help in gaseous exchange. It also induces fruiting as the vegetative mycelium enters into the medium which is deficient in nutrition. Before casing the impregnated compost must be raked gently and pressed evenly, it provides an even thickness of casing soil. The temperature of the cased beds can increase for 2-3 days after casing which must be brought down by cooling or ventilation. After casing the temperature is to be maintained at 23-24C for 8-10 days and relative humidity 85-90 percent. Fresh air has to be introduced and in another 12-16 days pin heads will start to appear. Many materials are in use for casing, but the commonly used materials are: 1. Spent compost, sand and lime (4:1:1) 2. Farm Yard manure and loam (1:1) 3. Soil and sand (1:1) In the casing medium chalk or calcium carbonate is added to maintain the pH around 7.5. All casing materials used are to be pasteurised before use. The material with 20% moisture are taken inside small barrels which are provided with pipes for passing steam. Pasteurisation can also be done with chemicals like 5% formalin. More detail on casing may be obtained from booklet no. 444. 5. Physical requirements White button mushroom can be grown anywhere if the essential conditions are obtained or controlled. These condiions are temperature, moisture, ventilation, CO2 concentration and good spawn. The good spawn has already been discussed i. Temperature, RH and CO2 concentration After raking the mycelium in pieces grow to the surface of the casing soil then there is no need of ventilation during these three-four days but ventilation must be started thereafter and for good pin-heading the temperature should be lowered to 16-18C (over 2-3 days period). It is important to note that the air temperature in winter should not come down below 12C. During pin-heading the RH must be reduced to 85-90% from 90-95% along with lowering of the temperature. The amount and temperature of the compost activity of the mycelial growth in compost and amount of fructification affects the production of CO2 in the crop room. The CO2 concentration in the air of the cropping room should be 0.07- 0.09% v/v (700-900 ppm). "Siemens" have introduced a CO2 measuring instrument with a range of between 0.0 -CO2 v/v in air. ii. Watering of the beds

The beds are sprayed at the rate of 1 litre/meter square (with water containing 2% formalin just after casing. One day later they are sprayed at the same rate with water containing I 2% malathian/nuvan. The cased beds should be kept moist applying water spray once or twice in seasonal growing and an alternate day under controlled conditions. The quantity of !water depends upon the temperature and state of ventilation. It is advisable to finish watering 15-24 hours before picking, this ensure the quality of mushrooms and preventions from bacterial blotch. 6. Harvesting Pin head start appearing in the trays in 12-15 days after casing and the cropping continues for another two or three i months. Regular periodical watering is the most important item of work during this period and watering is to be done carefully by gentle spraying. The right stage of picking is when the mushroom cap is firmly attached and still closed. As soon as the grills could be seen, the mushrooms are graded as 'B' or medium and in next advancing stage as 'C' or coarse. Usually the buttons are collected every alternate days, when they are about 2-5 cm in diameter. They are harvested by gently twisting with least disturbance to casing soil. Harvested mushrooms are gently cleaned and packed in thin polythene bags for marketing. 7. Yield The yield is highly variable and depend on the quality of the compost as on the proper crop management. In the west, where technology is highly advanced, average yields of 20kg/ m2 are usual. However, in India, and the other developing countries, where primitive technology involving the long method of composting without pasteurization is employed, the yields vary from 6-8 kg/m2. 8. Care after picking After picking all the beds should be examined for dead mushrooms, leftover of stalks and detached pin heads and buttons. They must be taken out from the bed very carefully and disposed off. The period between two flushes is called intermediate break or intermediate flush. The mushroom comes out during intermediate break may not be as good as in flushes. The spraying of water should be done after filling the holes by preserved casing soil. The temperature should be kept within the range (1.6-1. 7DC) in case of controlled conditions. The spraying of fungicides or insecticides may be done during the intermediate flushes. One should be very careful about the doses and necessity of the chemicals. 9. Grading and packing Mushrooms are very delicate and start perishing soon alter picking. They have to be handled with care: (i) their brushing during harvesting period should be avoided, (ii) they should be gently placed in the collecting baskets and not heaped to avoid injury due to mutual pressure; (iii) it is advisable to water the beds after picking and not before to avoid soil sticking to the caps. Bulk of the sale in India, especially in metropolitan towns like Delhi, is of the tresh mushrooms. Only a traction of the Indian produce is canned. For sale as tresh mushrooms, they are generally graded according to the accepted international standards. They are as follows: i. Buttons

Mushrooms with membrane closed only just forming, stem length not exceeding 2 cm and cap measuring 3-6 cm across. ii. Cups Mushrooms with membrane well developed or just opening with cap retaining a pronounced cup shape, stem length not exceeding 2.5-3.0 centimetres. iii. Opens Mushrooms which have advanced beyond the cup stage, the cap forming a letter 'T' with the stalk, cap diameter 5-7 cm and stem length not exceeding 2.5 -3.0 cm. These mush- rooms are also called 'flats'. 10. Processing Mushrooms are highly perishable and therefore they have to be processed for preserving to prolong their shelf-life. The mushrooms are preserved by various method like drying, freezing, dry freezing and canning etc. which are described in detail in booklet no. 450 entitled, Mushrooms; Post harvest technology. IV. Pest & Diseases A number of pests and diseases occur during mushroom growing. The major ones are briefly described here. 1. Pests Many insect pests attack the button mushrooms. Small larvae of flies, mites, nematodes, springtails etc. damage the fruit bodies. Some of these Including the nematodes, affect the spawn also. Absolute cleanliness is to be maintained in mushroom houses, to prevent insect attack. Small dark flies with slender bodies can be seen in large numbers. The larvae of these flies which are about 6-7 mm long cause severe damage since they tunnel into the mushrooms. The phonils also cause damage similar to spring tails, tiny organisms with stout antennae, crawl about in mushroom beds, feed on the mycelium and stalk of buttons. Besides these insects, a number of mites also damage the mushrooms. Nematodes are a chronic problem in mushroom cultivation. They feed on the mushrooms turning them brown, watery and stunted. Control measures include proper preparation of compost, complete sanitation in the mushroom house and periodical and judicious use of insecticides. Lindane dust at the rate of 80 giquintal to be added at the time of compost preparation, usually during the 7th turn. If necessary the trays are to be sprayed with malathion (50% EC in 10 litres of water) two days after spawning and two days before casing. 2. Diseases Mushrooms are subjected to many fungi, bacterial and viral diseases. Unless precaution is taken these diseases may cause severe damage to the crop. Some of the common diseases are the following. i. Soft mildew or cobweb

It is caused by the fungus Dactylium dendroides, resulting in fluffy, white cobweb like growth in the casing soil. The colour later on changes to pink with age. The relative humidity in the mushroom house has to be regulated. Affected area has to be treated with Dithane Z- 78 (0.2%). ii. Brown plaster mould (Papulospora byssina) A common disease on trays, as a white cloudy growth, later the colour changes to brown. The fungus spreads fast and causes heavy reduction in yield. Proper preparation of compost will reduce chances of infection. Other diseases include, white plaster mould! (Scopulariopsis fumicola), olive green mould (Chaetomium olivaecarum), green mould (Trichoderma viride), truffle dis- ease (Pseudobalsamina microspora), bubble disease (Mycogone perniclosa), etc. Weed mushrooms like Coprinus lagopus and C. conatus are also common contaminants. Bacterial disease caused by Pseudomonas tabaci is also common. It causes brown, sunken blotches on the pileus. They arise as small spots which are yellowish dark brown in colour and later they coalesce to form big blotches. Usually the disease spreads through contaminated casing soil. Few viral diseases also are known to affect mushrooms. However, none of them are reported from India. There are reports from other countries and are known by various common names like Brown disease, dieback, watery stripe, xanthomonas disease etc. in accordance with the symptoms observed. If the mushrooms house is dry, the affected mushrooms are shriveled, leathery and become brown in colour. Under high humid conditions the stripe becomes watery and, grey. More than six different viruses are known to affect the mushrooms. Following measures are suggested. 1. Heat. the growing room along with trays and compost at 70C for 12 hours after the harvest of the crop. 2. Treat the trays and other equipment with 4% sodium pentachloro-phenate 0.5-1.0% solution. 3. Disinfect mushroom house properly with 4% formaldehyde solution. For more details on problems in mushroom cultivation booklet no. 453 may be consulted.

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