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\
|
|
|
.
|
\
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=
T
p
a
p
p
y
a
w
w
2
1
exp . (1)
Where p
w
[MPa] is the saturation pressure of water, p [MPa] the system pressure,
a
1
=11.81479, a
2
=0.92951 and T [K] the system temperature. The constants a
1
and a
2
were
obtained from methane data from 273.15 [K] to 477.59 [K], equivalent to 0 [C] to 204.44
[C].The above equation was used to calculate the amount of water in sweet gas, yw ideal in
table 8 in the appendix. The saturation pressure of water can be found from Steam Tables and
empirical correlations. In this context the empirical correlation was used as recommended by
Mohammadi et al. (2005) to determine saturation pressure in [MPa] and the temperature unit
in [K].
(
+ =
2 6 6
10 1653 . 4 ) ln( 3037 . 7
2 . 7258
649 . 73 exp 10 T T
T
p
w
. .. (2)
Mohammadi et al. (2005) stated that the correlation based on methane data could be used for
natural gas with methane content above 70 [%]. Such a methane concentration will cover
most of the natural gases encountered in the oil and gas industry. If many factors are
considered in calculation of water content it is important that all factors are multiplied as
shown in the equation below
ideal salt gravity sour real
y F F F y =
. (3)
The effect of gravity and salinity in water content has been explained theoretically in the
factors affecting water content in natural gas. However, in the analytical approach of
estimating water content they were neglected and only the effect of sour gas was considered.
A correction factor F
sour
is used to correct for the effect of sour gases through the relationship
9
sweet w sour sour w
y F y
, ,
=
.. (4)
Mohammadi et al. (2005) suggested the following correlation for the correction factor
(
(
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\
|
+
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+
|
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.
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=
0
3
0 0
2
0
1
1
p
p
c
p
p
T
T
c
T
T
c y F
effective sour
.. (5)
The values for constants p
0
, T
0
, c
1
, c
2
and c
3
are in table 5 in the appendix. The temperature T
and pressure p are the system (reservoir) values. Equation 5 above was used to develop Table
6 in appendix. However, instead of accounting for the effect of the different sour gases on
water content separately, it is customary to use equation 6 below for the equivalent mole
fraction of sour gases. Equation 6 below was used to calculate the y
effective
in table 4 in the
appendix.
2 2
75 . 0
CO S H effective
y y y + = . (6)
10
6.0 Additional antifreeze required
Presence of sour gases in natural gas tends to increase water content in natural gas resulting to
hydrate formation. In order to inhibit hydrate formation antifreeze is injected in natural gas so
as to depress the hydrate formation temperature and to lower the dew point of water. Inhibitor
considered in this study was the mono ethylene glycol (MEG). Gudmundsson (2012) gives the
simplest correlation equation which was used to estimate the amount of the inhibitor required
to lower hydrate formation temperature by using Hammerschmidts correlation equation
shown equation 7 and 8 below.
AT=
.. (7)
T=Hydrate depression temperature,
M
w
=Inhibitors molecular weight,
X= Inhibitors mass concentration and
K= Inhibitors constant.
Gudmundsson (2012) recommends the values for inhibitors constant and molecular weight
of MEG to be 1222 and 62.00kg/kmol respectively .Therefore, the required inhibitors
concentration of MEG was obtained from equation 8 below and the values is displayed in the
result section;
X
MEG =
................................ (8)
11
7.0 Results and discussion
The water content of sour gas from Germany gas reservoirs and for ideal sweet gas are shown
in figure 5.1 below
Figure 6: Graph of water content of sweet and sour gases with temperature
The above figure was plotted using information in table 7 in the appendix and it shows the
analytical results of calculated water content versus temperature using the equations
developed by Mohammadi et al. (2005). The upper curve represents water content of Cappeln
gas reservoir which has high amount of sour gases of about 0.18 mol-% and methane
composition of 78.8 mol-%.At reservoir temperature of 360 K water content of Cappeln is
40.08 %. The lower curve is water content of sweet gas which is almost similar to that of sour
gas of Bentheim which is a non- associated gas reservoir of methane composition of 91.0
mol-% and sour gas composition of 0.02mol-%. The water content for both cases increases
simultaneously with temperature depending on the sour gas composition of a particular gas
field. For example, at the temperature of 360 K the water content at Cappeln field (sour gas
field) increases by 40.08 % while at Bentheim water increases by 5.26 %.
0,0000
0,0010
0,0020
0,0030
0,0040
0,0050
0,0060
0,0070
0,0080
300 320 340 360 380 400 420 440
W
a
t
e
r
c
o
n
t
e
n
t
(
y
w
)
Temperature (K)
Water content of sour and sweet gases vs temperature
yw(sweet)
yw(sour)-
Sagermeer
yw(sour)-
Cappeln
yw(sour)-
Dtlingen
yw(sour)-
Adorf
yw(sour)-
Visbek
yw(sour)-
Bentheim
yw(sour)-
Siedenburg
12
Also at the temperature of 390 K the water content at Cappeln increases by 46.54 % while
that of Bentheim increases by 6.11 %. The water content increase at various temperatures is
presented at table 8 in the appendix. Therefore, water content of sour gas is higher than that of
sweet gas if it is assumed that water content of sour gas is the sum of three components (water
content of sweet gas, CO
2
and H
2
S)
Figure 7: Graph of water content of sweet and sour gases with saturation pressure
The above figure was also plotted using information in table 7 in the appendix. Water content
increases linearly with saturation pressure and with the increase in sour gases composition. As
seen above the sweet gas water content is less than for sour gases. The non-associated gas
reservoir (Bentheim) has the lowest water content compared to the rest which are typically
associated gas reservoirs. For example, at the saturation pressure of 0.007 MPa the water
content of Cappeln gas field which has also high sour gas composition after Cappeln
increases by 24.35 % while that of Bentheim increases by 3.2 % and the similar trend is
shown in table 8 in the appendix.
0,000
0,001
0,002
0,003
0,004
0,005
0,006
0,007
0,008
0,00 0,02 0,04 0,06 0,08 0,10
W
a
t
e
r
c
o
n
t
e
n
t
(
y
w
)
Saturation pressure(Mpa)
Water content vs saturation pressure
yw(Ideal)
yw(sour)-
Sagermeer
yw(sour)-
Cappeln
yw(sour)-
Dtlingen
yw(sour)-
Adorf
yw(sour)-
Visbek
yw(sour)-
Bentheim
yw(sour)-
Siedenburg
13
Due to high increase of water content in natural gas by presence of sour gases, it is necessary
to calculate the additional amount of antifreeze required to inhibit hydrate formation. The fact
that, Bentheim and Cappeln gas reservoirs have lowest and highest water content respectively,
they were chosen for this case study to investigate the amount of antifreeze required to inhibit
hydrate formation and how it varies with the increase amount of sour gases present in natural
gas. By assuming some reservoir conditions of temperature and pressure ,gas compositions
from these gas reservoirs were fed to the Hysys to model the phase envelop and hydrate
curves. Hydrate depression temperatures were obtained from Hydrate curve shown in figure 7
and 8 below
Figure 8: Graph of pressure with temperature for Bentheim gas reservoir
14
Figure 9: Graph of pressure with temperature for Cappeln gas reservoir
Hydrate depression temperature from the above figures for Bentheim and Cappeln are 6
o
C
and 9
o
C respectively by assuming reservoir pressure of 40 bars and temperature 0
o
C.
Therefore, inhibitors mass concentration for Bentheim and Cappeln gas reservoirs was
calculated from equation 8 as shown below:
X
MEG
for Bentheim
=
X
MEG=0.2334
X
MEG
for Cappeln
=
X
MEG=0.3135
Increment due 0.18 % sour gas = (0.3135-0.2334)
=0.08
Therefore, % Increment of antifreeze =
X100
= 34.31%
15
8.0 Conclusion
From this project it can be concluded that, the composition of sour gases in natural gas
increases the amount of water content directly proportional, that is the more sour gas the more
water content in natural gas. Cappeln was chosen to represent associated gas reservoirs since
it has high sour gas equivalent and high water content of 0.1 8 mole-% and 40.08 %
respectively. Bentheim has 0.02 % sour gas equivalent and 5.26 % of water content thus the
effect of sour gases on water vapor in non-associated gas reservoirs can be ignored since their
behavior in water vapor is similar with that of sweet gas.
It was also found that, sour gases have effect on water vapor solubility; it increases the soluble
water in natural gas by 40.08 % when 0.18 mole-% of sour gas equivalent was present in
Cappeln gas reservoir and antifreeze required to inhibit hydrate formation increased by
34.31%. Therefore, gas reservoirs with high concentration of sour gases will require more
antifreeze to inhibit hydrate formation in the pipelines, flow lines and processing utilities due
to additional water contributed by presence of sour gases.
9.0 Recommendation
It is recommended that, for non-associated gas reservoirs the effect of sour gases may be
ignored .However, for associated gas reservoirs the effect of sour gases in natural gas is
critical hence detailed research should be done pertaining the design of the system. Removal
of sour gases can be done first in the processing unit before transporting it in pipelines. In
addition to that, proper design should be done to combat the hydrate formation and corrosion
in the utilities.
16
10.0 References
Amursky G.I, V.I. Ermakov, I.P. Zhabrev, V.I. Staroselsky and N. N. Solovyev. VNII Gas,
Ministry of Gas Industry, Moscow, USSR (1983).
Donson, C.R, I.B Standing.Pressure-Volume-Temperature and Solubility Relations for
Natural Gas Water Mixtures. Standard Oil Company of California, La Habra, Calof.Mach
1994.
Fattals,K.A.A.Prediction of Water Content in Sour Natural Gas.King Saul University
College of Eng.April 2007.
Gudmundsson, J.S. Flow Assurance Solids in Oil and Gas Production. Appendix L, Water
vapour in Natural Gas. Norwegian University of Science and Technology September 2012.
Gudmundsson, J.S. Pipeline Flow Assurance-
http://www.ipt.ntnu.no/~jsg/undervisning/naturgass/lysark/LysarkGudmundssonFlowAssuran
ce2012.pdf.
Hrncevic, L., K. Simon, Z.Kistafor and M.Malnar. Sour gas Reservoir exploitation in
Croatia. University of Zagreb June 2011.
Istomin .V.A, R.S. Suleimanov, G.A. Lanchakov, A.N. Kulkov, V.A. Stavitskii, "Research
Institute of Natural Gases and Gas Technologies -VNIIGAZ, OAO. Russia. Presentation in
17th World Petroleum Congress September 1-5, 2002, Rio de Janeiro, Brazil.
Mohammadi, A. H., Chapoy, A., Tohidi, B., and Richon, D., A Semi-Empirical Approach
for Estimating the Water Content of Natural Gases, Ind. Eng. Chem.Res, 43(22) (2004),
7137-7147.
Wayne Mckay, James R. Maddocks, Acid Gas Dehydration-Is there a better way?Gas
liquid Engineering Ltd (2012).
17
11.0 Appendix
Table 2: German sour gas composition Amursky et al. (1983)
Typical data of German sour gases
( mol %)
Compone
nt
sagerme
er
cappel
n
dtling
en
visbe
k
varnho
rn
buchhor
st
C1 88.7 78.8 78.6 82.9 64.9 69.8
C2+ 0.2 0.01 0.02 0.02 0.002 0.003
N2 3.9 2.19 7.3 3.5 5.3 2.5
CO
2
6.2 16.1 6.8 9.0 7.3 26.4
H
2
S 0.04 2.9 7.0 4.3 22.4 1.1
Siedenburg Barenburg Adorf Bentheim
80.8 72.1 77.2 91.0
0 0 0.23 0.1
3.7 4.9 4.8 5.7
8.5 8.7 15.3 2.1
6.8 14.3 1.5 0.4
Table 3: Urengoy gas composition Russia
Istomin et al.(2002)
Component mol-%
C1 98.5-99
C2 0.06-0.1
C3 0.01
C4 -
C5+ 0.3-0.5
CO
2
0.08-0.1
N
2
0.5-1.0
H
2
S -
18
For calculation with equivalent z-sour gas composition
Table 4: the gas reservoirs considered
Gas reservoirs H2S CO2 Sour equivalent
S/N mol% mol% mol %
1 SAGERMEER 6,2 0,04 0,0623
2 CAPPELN 16,1 2,9 0,1828
3 DTLINGEN 6,8 7 0,1205
4 VISBEK 9 4,3 0,1223
5 SIEDENBURG 8,5 6,8 0,1360
6 ADORF 15,3 1,5 0,1643
7 BENTHEIM 2,1 0,4 0,0240
Table 5: The constants used for calculation in equation
c1 0,03185
c2 0,01538
c3 -0,02772
Po 0,1 Mpa
To 273,15 K
Table 6: Correction factors due to presence sours gases
Temperatur
e
System
pressure
Sagermee
r
Cappel
n
Dtlinge
n
Adorf Visbe
k
Siedenbur
g
Benthei
m
T(K) P(Mpa
)
Fsour Fsour Fsour Fsour Fsour Fsour Fsour
310 5 1,030 1,087 1,057 1,078 1,058 1,041 1,011
320 10 1,058 1,170 1,112 1,153 1,114 1,044 1,022
330 15 1,083 1,243 1,161 1,219 1,163 1,047 1,032
340 20 1,104 1,306 1,202 1,275 1,205 1,049 1,040
350 25 1,122 1,359 1,236 1,322 1,240 1,051 1,047
360 30 1,137 1,401 1,264 1,360 1,268 1,053 1,053
370 35 1,147 1,433 1,285 1,389 1,289 1,054 1,057
380 40 1,155 1,454 1,299 1,408 1,304 1,055 1,060
390 45 1,159 1,465 1,307 1,418 1,311 1,055 1,061
400 50 1,159 1,466 1,308 1,419 1,312 1,055 1,061
410 55 1,156 1,457 1,301 1,411 1,306 1,055 1,060
19
Table 7: The calculated water content by analytical method
The amount of water content in various gas reservoirs
Ideal Sagermeer Cappeln Dtlingen Adorf Visbek Bentheim Siedenburg
yw(sweet) yw(sour) yw(sour) yw(sour) yw(sour) yw(sour) yw(sour) yw(sour)
0,0007 0,0007 0,0007 0,0007 0,0007 0,0007 0,0007 0,0007
0,0006 0,0007 0,0007 0,0007 0,0007 0,0007 0,0006 0,0007
0,0007 0,0008 0,0009 0,0008 0,0009 0,0008 0,0007 0,0008
0,0009 0,0010 0,0012 0,0011 0,0012 0,0011 0,0009 0,0010
0,0012 0,0013 0,0016 0,0015 0,0016 0,0015 0,0012 0,0013
0,0015 0,0017 0,0021 0,0019 0,0021 0,0019 0,0016 0,0017
0,0020 0,0023 0,0028 0,0025 0,0027 0,0025 0,0021 0,0022
0,0025 0,0029 0,0037 0,0033 0,0035 0,0033 0,0027 0,0028
0,0032 0,0037 0,0047 0,0042 0,0045 0,0042 0,0034 0,0036
0,0040 0,0046 0,0058 0,0052 0,0056 0,0052 0,0042 0,0044
0,0049 0,0056 0,0071 0,0064 0,0069 0,0064 0,0052 0,0055
Table 8: The percent increase of water
Pw Sat Ideal Cappeln Adorf Bentheim
Mpa T(K) yw(sweet)
yw(sour)
%H20
content yw(sour)
%H20
content yw(sour)
%H20
content
0,003 310 0,00066 0,00072 8,72 0,0007 7,84 0,0007 1,15
0,004 320 0,00062 0,00072 17,05 0,0007 15,32 0,0006 2,24
0,007 330 0,00072 0,00090 24,35 0,0009 21,88 0,0007 3,20
0,010 340 0,00091 0,00119 30,62 0,0012 27,52 0,0009 4,02
0,015 350 0,00118 0,00160 35,86 0,0016 32,23 0,0012 4,71
0,021 360 0,00153 0,00214 40,08 0,0021 36,02 0,0016 5,26
0,029 370 0,00197 0,00282 43,26 0,0027 38,88 0,0021 5,68
0,039 380 0,00252 0,00366 45,42 0,0035 40,82 0,0027 5,96
0,051 390 0,00318 0,00466 46,54 0,0045 41,83 0,0034 6,11
0,065 400 0,00397 0,00582 46,64 0,0056 41,92 0,0042 6,13
0,081 410 0,00488 0,00711 45,71 0,0069 41,08 0,0052 6,00
20
Table 9: Input data for Hysys
Component Molecular weight M
kg/kmol
C1 16
C2+ 30
N
2
28
CO
2
44
H
2
S 34
Reservoir temperature 87
o
C
Normal boiling point of C2+ = -89
o
C
Reservoir pressure 50 bars