Lathe Training Tutorial

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Mastercam X6 Lathe Training Tutorial Copyright: 1998 - 2011 In-House Solutions Inc. All rights reserved Software: Mastercam X6 Author: Mariana Lendel ISBN: 978-1-926955-24-7 Revision Date: February 13, 2012 Notice In-House Solutions Inc. reserves the right to make improvements to this manual at any time and without notice. Disclaimer Of All Warranties And Liability In-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual or with respect to the software described in this manual, its quality, performance, merchantability, or fitness for any particular purpose. In-House Solutions Inc. manual is sold or licensed "as is." The entire risk as to its quality and performance is with the buyer. Should the manual prove defective following its purchase, the buyer (and not In-House Solutions Inc., its distributer, or its retailer) assumes the entire cost of all necessary servicing, repair, of correction and any incidental or consequential damages. In no event will In-House Solutions Inc. be liable for direct, indirect, or consequential damages resulting from any defect in the manual, even if In-House Solutions Inc. has been advised of the possibility of such damages. Some jurisdictions do not allow the exclusion or limitation of implied warranties or liability for incidental or consequential damages, so the above limitation or exclusion may not apply to you. Copyrights This manual is protected under International copyright laws. All rights are reserved. This document may not, in whole or part, be copied, photographed, reproduced, translated or reduced to any electronic medium or machine readable form without prior consent, in writing, from In-House Solutions Inc. Trademarks Mastercam is a registered trademark of CNC Software, Inc. Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation; N-See is a registered trademark of Microcompatibles, Inc.; Windows, Windows XP, Windows Vista, Windows 7 and Windows NT are registered trademarks of Microsoft Corporation.

Lathe Training Tutorial Contents

Getting Started .......................................................................................................... 1 Tutorials
Tutorial #1 - Face, Rough, Finish.............................................................................................. 13

Tutorial #2 - Grooving (1 Point and Chain), Drilling................................................................. 51

Tutorial #3 - Canned Roughing and Finishing Toolpaths, Grooving on an Angle .................. 109

Tutorial #4 - Quick Roughing and Finishing Toolpaths, ID Machining ................................... 177

Tutorial #5 - Stock Flip, Threading......................................................................................... 237

Tutorial #6 - Tailstock, Stock Advance, Multiple Chain Grooving.......................................... 313

Tutorial #7 - C-Axis Toolpaths, Cutoff.................................................................................... 381

Tutorial #8 - Stock Transfer, C-Axis Toolpaths....................................................................... 475

Tutorial #9 - Create Turn Profile of SolidWorks Part, VTL Tutorial........................................ 575

Lathe Training Tutorial

General Notes.......................................................................................................... 637 Creating a Lathe Tool Library.................................................................................... 635 Editing a Lathe Tool Library...................................................................................... 645 Quiz Answers ........................................................................................................... 651

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TUTORIAL #2

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OVERVIEW OF STEPS TAKEN TO CREATE THE FINAL PART:

OVERVIEW OF STEPS TAKEN TO CREATE THE FINAL PART:

From drawing to CAD model:. From the drawing we can gain an idea as to how to go about creating the geometry in Mastercam. Angled lines need to be created, as well as vertical and horizontal lines to create the grooves.

Create the 2D CAD Model used to generate toolpaths from: The student will only create the upper profile of the part. Only half of the geometry is needed to create the toolpaths necessary to machine the part. The student will create all of the lines to be used as construction lines, and trim the unneeded wireframe. The student will learn how to create lines knowing its endpoint locations, and how to create a line with a given angle and length. Create the necessary toolpaths to machine the part: The student will set up the stock size to be used and the clamping method used. The OD of the part will be faced, roughed and finished. Two grooving toolpaths will be created, one using the width of the tool, and one by a chain. Drill toolpaths will also be created to center drill and drill the part. Backplot and Verify the file: The Backplot will be used to simulate a step by step process of the tools movements. The Verify will be used to watch a tool machine the part out of a solid model.

Post Process the file to generate the G-code: The Student will then post process the file to obtain an NC file containing the necessary code for the machine.

This tutorial takes approximately thirty minutes to complete.

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OVERVIEW OF STEPS TAKEN TO CREATE THE FINAL PART:

TUTORIAL #21

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TUTORIAL #21

SETTING UP THE GRAPHIC USER INTERFACE

GEOMETRY CREATION

STEP 1: SETTING UP THE GRAPHIC USER INTERFACE

Please refer to the Getting Started section to set up the graphics user interface accordingly.

STEP 2: CREATE A LINE KNOWING AN ENDPOINT, THE ANGLE AND THE LENGTH
In this step you will learn how to create a line knowing an endpoint, the angle and the length. We will use this line to create other parallel lines from.

Step Preview:

2.1 Create the 1.25" by 90 line

Create Line. Endpoint. then press tab on your keyboard and enter the Angle as shown.

Enter the Length

[Specify the first endpoint]: Select the Fast Point icon. Enter in the coordinates 0, -4 (Enter).

NOTE: When working with the +D, +Z plane, enter in the coordinates in this order (D,Z).

Select the OK button to exit the command. Use the Fit icon to fit the drawing to the screen.

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CREATE PARALLEL LINES

TUTORIAL #21

Using the mouse scroll wheel, roll the wheel backwards to zoom out and see the Grid and the line we just created as shown in Figure: 2.1.1. Figure: 2.1.1

NOTE: During the geometry creation of this tutorial, if you make a mistake you can undo the last step using the
Undo icon. Redo icon. You can undo as many steps as needed. If you delete or undo a step by mistake, just use the To delete unwanted geometry, select it first and then press Delete from the keyboard.

STEP 3: CREATE PARALLEL LINES

In this step you will create parallel lines from the polar line we created in Step #2.

Step Preview:

Create Line. Parallel.

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CREATE PARALLEL LINES

[Select a line]: Select Entity A as shown.

[Select the point to place a parallel line through]: Pick a point to the right of the selected line.

NOTE: The color of the geometry is cyan which means that the entity is "live" and you can still change the line parameters if needed.
Enter the Distance 4.0" (press Enter).

NOTE: To continue using the same command you can either select the Apply button
exit the command you can either start a new command or select the OK button.

or press Enter. To

Select the Apply button to continue. [Select a line]: Select Entity B as shown.

[Select the point to place a parallel line through]: Pick a point to the left of the selected line. Type the Distance 0.375" (Enter).

Select the Apply button to continue. [Select a line]: Select Entity B again as shown.

[Select the point to place a parallel line through]: Pick a point left of the selected line. Type the Distance 0.75" (Enter).

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CREATE PARALLEL LINES

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Select the Apply button to continue. [Select a line]: Select Entity B again as shown.

[Select the point to place a parallel line through]: Pick a point left of the selected line. Type the Distance 1.0" (Enter).

Select the Apply button to continue. [Select a line]: Select Entity B again as shown.

[Select the point to place a parallel line through]: Pick a point left of the selected line. Type the Distance 1.5 (Enter).

Select the Apply button to continue. [Select a line]: Select Entity B again as shown.

[Select the point to place a parallel line through]: Pick a point left of the selected line. Type the Distance 2.0 (Enter).

Select the Apply button to continue. [Select a line]: Select Entity B again as shown.

[Select the point to place a parallel line through]: Pick a point left of the selected line.

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CREATE PARALLEL LINES

Type the Distance

2.15" (Enter).

Select the Apply button to continue. [Select a line]: Select Entity B again as shown.

[Select the point to place a parallel line through]: Pick a point left of the selected line. Type the Distance 2.625" (Enter).

Select the Apply button to continue. [Select a line]: Select Entity B again as shown.

[Select the point to place a parallel line through]: Pick a point right of the selected line. Type the Distance 2.85" (Enter).

Select the OK button to exit the command. The drawing should look as shown in Figure: 3.0.1. Figure: 3.0.1

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CREATE HORIZONTAL LINES

TUTORIAL #21

STEP 4: CREATE HORIZONTAL LINES

In this step you will use the line endpoint command and enable the horizontal icon to create only horizontal lines. Lines will also be created knowing their endpoints.

Step Preview:

4.1 Create Horizontal lines

Create Line. Endpoint.

Enable the Horizontal icon. [Specify the first endpoint]: Move the cursor close to the location of Point A and click once at Point A as shown. [Specify the second endpoint] Click on a location close to Point B as shown.

[Enter the D coordinate] Enter in the value 1.25 as shown.

NOTE: When you enter in a D value, you have to enter in the overall Diameter value from the drawing, instead of the radius as the length of the line.
Select the Apply button to continue.

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CREATE HORIZONTAL LINES

[Specify the first endpoint]: Move the cursor close to the location of Point C and click once at Point C as shown. [Specify the second endpoint] Click on a location close to Point D as shown.

[Enter the D coordinate] Enter in the value 1.0 as shown.

Select the Apply button to continue. [Specify the first endpoint]: Move the cursor close to the location of Point E and click once at Point E as shown. [Specify the second endpoint] Click on a location close to Point F as shown.

[Enter the D coordinate] Enter in the value 1.5 as shown.

Select the Apply button to continue. Create horizontal lines knowing their endpoints [Specify the first endpoint] Select Endpoint A. [Specify the second endpoint] Select Endpoint B.

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CREATE HORIZONTAL LINES

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[Enter the D coordinate] 2.0 as shown. The line will move down to the D 2.0" coordinate as shown.

Select the Apply button to continue. Disable the Horizontal icon. [Specify the first endpoint] Select Endpoint C as shown. [Specify the second endpoint] Select Endpoint D as shown.

Select the Apply button to remain in the command for the next step. The part should appear as shown in Figure: 4.1.1. Figure: 4.1.1

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CREATE HORIZONTAL LINES

STEP 5: CREATE POLAR LINES

In this step we will create three angled lines to complete the needed geometry.

Step Preview:

NOTE: You should already be in the Create Line Endpoint command from the previous step, if you are not
select the Create Line Endpoint command Enter the Length from the toolbars. as shown.

then press tab on your keyboard and enter the Angle

[Specify the first endpoint] Select Intersection A as shown.

NOTE: Make sure that your mouse cursor changes to the intersection visual cue.

Select the Apply button to continue.

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CREATE HORIZONTAL LINES

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Enter the Length

then press tab on your keyboard and enter the Angle

as shown.

[Specify the first endpoint] Select Intersection B as shown.

Select the Apply button to continue. Enter the Length then press tab on your keyboard and enter the Angle as shown.

NOTE: You can also enter Angular measurements with a negative (-) amount. Positive 300 can also be
entered as -60. [Specify the first endpoint] Select Intersection C as shown.

Select the OK button to exit the command. The part should appear as shown in Figure: 5.0.1. Figure: 5.0.1

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TUTORIAL #21

TRIM THE GEOMETRY

STEP 6: TRIM THE GEOMETRY

This step shows you how to trim divide one entity using the trim divide command and to use the trim two entities command. To divide one entity to its intersection point or point(s), enable the trim two entities button and single click on the portion first entity that you want to extend and double click the entity you want to trim or extend to. When using Trim Divide, select the portion of the line you want to delete up to its intersection point or points. We will also delete some construction lines.

Step Preview:

6.1 Use the trim divide command

Edit Trim/Break. Trim/Break/Extend.

Enable the Divide button.

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TRIM THE GEOMETRY

TUTORIAL #21

[Select the curve to divide/delete] Click on Entity A as shown in Figure: 6.1.1. [Select the curve to divide/delete] Click on Entity B as shown in Figure: 6.1.1. [Select the curve to divide/delete] Click on Entity C as shown in Figure: 6.1.1. Figure: 6.1.1

NOTE: Mastercam's auto-preview feature displays the results of the selected function as you move the mouse over the final entity selection. A solid line represents what will be created. A dashed line represents what will be removed.
The part should appear as shown in Figure: 6.1.2. Figure: 6.1.2

Enable the Trim 2 Entities button

in the ribbon bar.

NOTE: When selecting the Lines be sure to select the side of the line that you wish to Keep.

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TRIM THE GEOMETRY

[Select the entity to trim/extend]: Click on Entity D as shown in Figure: 6.1.3. [Select the entity to trim/extend to]: Click on Entity E as shown in Figure: 6.1.3. [Select the entity to trim/extend]: Click on Entity F as shown in Figure: 6.1.3. [Select the entity to trim/extend to]: Click on Entity G as shown in Figure: 6.1.3. [Select the entity to trim/extend]: Click on Entity G as shown in Figure: 6.1.3. [Select the entity to trim/extend to]: Click on Entity H as shown in Figure: 6.1.3. Figure: 6.1.3

The part should appear as shown in Figure: 6.1.4. Figure: 6.1.4

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TRIM THE GEOMETRY

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[Select the entity to trim/extend]: Click on Entity I as shown in Figure: 6.1.5. [Select the entity to trim/extend to]: Click on Entity J as shown in Figure: 6.1.5. [Select the entity to trim/extend]: Click on Entity J as shown in Figure: 6.1.5. [Select the entity to trim/extend to]: Click on Entity K as shown in Figure: 6.1.5. [Select the entity to trim/extend]: Click on Entity K as shown in Figure: 6.1.5. [Select the entity to trim/extend to]: Click on Entity L as shown in Figure: 6.1.5. [Select the entity to trim/extend]: Click on Entity L as shown in Figure: 6.1.5. [Select the entity to trim/extend to]: Click on Entity M as shown in Figure: 6.1.5. [Select the entity to trim/extend]: Click on Entity M as shown in Figure: 6.1.5. [Select the entity to trim/extend to]: Click on Entity N as shown in Figure: 6.1.5. [Select the entity to trim/extend]: Click on Entity N as shown in Figure: 6.1.5. [Select the entity to trim/extend to]: Click on Entity O as shown in Figure: 6.1.5. [Select the entity to trim/extend]: Click on Entity O as shown in Figure: 6.1.5. [Select the entity to trim/extend to]: Click on Entity P as shown in Figure: 6.1.5. Figure: 6.1.5

The part should appear as shown in Figure: 6.1.6. Figure: 6.1.6

Select the OK button to exit the command.

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SAVE THE FILE

6.2 Delete the 2 leftover construction lines

Edit Delete. Delete Entities. [Select entities] Select Entity A, Entity B and Entity C as shown.

Select the End Selection button. The part should look as shown in Figure: 6.2.1. Figure: 6.2.1

STEP 7: SAVE THE FILE

File Save As. File name: "Your Name_2".

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PART SETUP:

TUTORIAL #21

PART SETUP:

SETUP SHEET:

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SELECT THE MACHINE AND SET UP THE STOCK

STEP 8: SELECT THE MACHINE AND SET UP THE STOCK

In Mastercam, you select a Machine Definition before creating any toolpaths. The Machine Definition is a model of your machine tool's capabilities and features and acts like a template for setting up machining jobs. The machine definition ties together three main components: the schematic model of your machine tools components, the control definition that models your control units capabilities and the post processor that will generate the required machine code (G-code). For a Lathe exercise (2D toolpaths) we need just a basic machine definition.

NOTE: For the purpose of this tutorial, we will be using the Default lathe machine.
To display the Operations Manager press Alt + O. Use the Fit icon to fit the drawing to the screen. Machine type Lathe. Default.

Select the plus sign in front of Properties in the Toolpaths Manager to expand the Toolpaths Group Properties.

Select Tool Settings to set the tool parameters.

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SELECT THE MACHINE AND SET UP THE STOCK

TUTORIAL #21

Change the parameters to match the screen shot in Figure: 8.0.1. Figure: 8.0.1

Program # is used to enter a number if your machine tool requires a number for a program name. Assign tool numbers sequentially allows you to overwrite the tool number from the library with the next available tool number. Warn of duplicate tool numbers allows you to get a warning if you enter two tools with the same number. Write home position clearance moves writes home position clearance moves into the toolpath. Override defaults with modal values enables the system to keep the values that you enter. Feed Calculation set From tool uses feed rate, plunge rate, retract rate and spindle speed from the tool definition.

Select the Stock setup tab.

Choose the Properties button to set up the stock for the Left Spindle.

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SELECT THE MACHINE AND SET UP THE STOCK

Define the stock by setting the stock geometry to Cylinder and entering the stock dimensions. Ensure you enable use margins and enter in the values as shown in Figure: 8.0.2. Figure: 8.0.2

NOTE: The stock model that you create can be displayed with the part geometry when viewing the file or the
toolpaths, during backplot, or while verifying toolpaths. You can create stock on the left or right spindle. Select the OK button to exit the Stock Setup page. Ensure that Left spindle is selected and then select the Properties button in the chuck jaws area as shown.

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SELECT THE MACHINE AND SET UP THE STOCK

TUTORIAL #21

Make the necessary changes to define the chuck size, the clamping method and the stock position. Ensure that you choose the clamping method OD#1 as shown.

Select the OK button to exit the Chuck Jaws dialog box. Enable Fit screen to boundaries in the Display Options area.

Select the OK button to exit Machine Group Properties.

Select the Top view from the view toolbar to see the stock. Use the Fit icon to fit the drawing to the screen.

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TUTORIAL #21

FACE THE PART

The stock should look as shown in Figure: 8.0.3. Figure: 8.0.3

NOTE: The stock is not geometry and can not be selected.

STEP 9: FACE THE PART

Face toolpaths allows the user to quickly clean the stock from one end of the part, and create an even surface for future operations. Note that we do not have to chain any geometry to create the toolpath because of the extra material we specified on the right face in the stock setup. You can also select points to dictate where Mastercam will create the facing operation.

Toolpath Preview:

Toolpaths Face.

Select the OK Button to accept the NC name.

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FACE THE PART

TUTORIAL #21

Select the OD Rough Right -80 Degree Tool and enter in the comment as shown.

NOTE: The Feed Rate and the Spindle Speeds are based on the Mastercam Tool Definitions. They can be changed at any time, based on the material that you are going to machine.

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FACE THE PART

Select the Face Parameters tab and make all of the necessary changes as shown.

Once you have entered in all of the information select the OK button to exit the Face Properties. Entry Amount sets the height at which the tool rapids to or from the part. Rough Stepover sets the roughing pass value. Finish Stepover sets the finish pass value. Overcut Amount determines how far past the center of the part the tool will cut. Retract Amount determines the distance the tool moves away from the face of the part before it moves to the start of the next cut. Stock to Leave sets the remaining stock after the tool completes all passes. Cut away from the center line sets the tool to start cutting closest to the center line and cut away from the center line at each pass.

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ROUGH THE PART

TUTORIAL #21

The toolpath should appear as shown in Figure: 9.0.1. Figure: 9.0.1

STEP 10: ROUGH THE PART

Rough Toolpaths quickly remove large amounts of stock in preparation for a finish pass. Roughing passes are typically straight cuts parallel of the Z-Axis.

Toolpath Preview:

Toolpaths Rough.

NOTE: The chaining mode is Partial by default. You will have to select the first entity
and the last entity of the contour.

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ROUGH THE PART

Select Entity A as shown.

NOTE: Make sure that the chaining direction is CCW, otherwise select the Reverse button in the Chaining
dialog box. Select Entity B as shown.

Select the OK button to exit the Chaining dialog box. In the Toolpath Parameters tab, select the same tool that we used in the facing operation and make all of the necessary changes as shown.

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ROUGH THE PART

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Select the Rough Parameters tab and make any necessary changes as shown.

Depth of cut sets the amount of material to be removed during each pass. Equal Steps sets the Depth of Cut value to the maximum amount of material that the tool can remove at each pass to ensure equal passes. Minimum cut depth sets the minimum cut that can be taken per pass. Stock to leave in X sets the remaining stock in the X axis after the tool completes all passes. Stock to leave in Y sets the remaining stock in the Y axis after the tool completes all passes. Entry Amount sets the height at which the tool rapids to or from the part.

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ROUGH THE PART

Select the Lead In/Out button and choose the Lead Out tab to extend the end of the contour as shown.

Adjust Contour allows you to extend or shorten the contour by an amount or by adding a line. Feed Rate allows you to specify a custom feed rate for the Lead In/Out. Exit Vector allows you to create a tangent arc move or perpendicular move to start the toolpath. You can also manually define an entry/exit vector or let the system automatically calculate a vector for you.

Select the OK button to exit the Lead In/Out parameters. Select the OK button to exit the Roughing Toolpath Parameters. The toolpath should appear as shown in Figure: 10.0.1. Figure: 10.0.1

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FINISH THE PART

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STEP 11: FINISH THE PART

Finish Toolpath follows the contour of the chained geometry. Typically a finish toolpath follows a roughing toolpath.

Toolpath Preview:

Select the Toolpaths tab in the Operations Manager.

Click on Select all Operations. Select Toggle Toolpath Display on selected operations to turn the toolpath display off.

NOTE: You can also use ALT + T to toggle toolpath display on or off. For the remaining tutorials, the toolpath
display will be automatically disabled. Toolpaths Finish.

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FINISH THE PART

Select the Last button in the Chaining dialog box as shown.

Select the OK button to exit the Chaining Dialog box. Select the OD -35 Degree Finish Right tool from the tool list and enter in the comment.

NOTE: The Feed Rate and Spindle Speed are based on the Mastercam Tool Definition.

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FINISH THE PART

TUTORIAL #21

Select the Finish Parameters tab and make all of the necessary changes as shown.

Select the Lead In/Out button, choose the Lead Out tab, and extend the end of the contour by 0.125 as shown.

Select the OK Button twice to exit the Finish Parameters.

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GROOVE THE PART USING THE TOOL WIDTH

STEP 12: GROOVE THE PART USING THE TOOL WIDTH

Groove toolpaths are used for machining indented or recessed areas that can not be machined by roughing toolpaths or tools. In this toolpath we will use a tool the same width as the groove to machine the groove in one pass.

Toolpath Preview:

Toolpaths Groove. Choose 1 Point when the Grooving Options dialog box opens up as shown.

1 Point allows the user to select points from the graphics area to identify a groove. 2 Points allows you specify a groove by indicating the top corner of the groove and the point in the lower opposite corner. 3 Lines allows you to select three lines from the graphics screen to define the groove shape. Chain allows you to chain a more complex shape to define a groove by chaining on-screen geometry. Multiple Chains allows you to chain multiple grooves by chaining on screen geometry. Manual Point Selection Allows you to manually select points from the graphics area. Window Point Selection Allows you to create a window in the graphics area and chains all of the points within the window.

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GROOVE THE PART USING THE TOOL WIDTH

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Select the OK button to exit the Grooving Options Dialog box. Select the Intersection Point as shown.

Press Enter on your keyboard after you have selected the point. Select the OD Groove Center Medium tool from the tool list and enter in the comment as shown.

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GROOVE THE PART USING THE TOOL WIDTH

Select the Groove Shape Parameters tab and make the necessary changes as shown.

Select the Groove Rough Parameters tab and disable the option to Rough the groove as shown.

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GROOVE THE PART USING THE TOOL WIDTH

TUTORIAL #21

Select the Groove Finish Parameters tab and make any necessary changes as shown.

Direction for 1st Pass determines the direction that the tool will finish the groove (CCW - Starting on the right wall or CW - starting with the left wall.) With the first pass of a finish toolpath; the tool cuts down on one wall of the groove to the groove floor and then retracts out of the groove. On the second pass, the tool cuts down the opposite wall of the groove to the groove floor, moves across the groove floor to the point where the first pass ended. Retraction Moves sets the retract moves to Rapid moves or with the Feed Rate. Finish Stepover value sets the maximum amount of material the tool will remove with the finish pass. Allows you to get a warning if you enter two tools with the same number. Stock to leave in X sets the remaining stock in the X-axis after the tool completes all finish passes. Stock to leave in Z sets the remaining stock in the Z-axis after the tool completes all finish passes. Overlap Distance from 1st corner sets the amount the tool cuts across the floor before retracting out of the groove. Overlap between passes sets the amount the tool overlaps the first pass before it retracts. Wall Backoff % sets how far the tool backs away from the wall of the groove after the first pass before it retracts.

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GROOVE THE PART USING THE TOOL WIDTH

Select the Lead In button and change the First pass lead in entry vector to -90 as shown.

Select the Second pass lead in tab and change the entry vector to -90 as shown.

Select the OK button to exit the Lead In dialog box. Select the OK button to exit the Lathe Groove dialog box and generate the toolpath. The toolpath should appear as shown in Figure: 12.0.1. Figure: 12.0.1

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GROOVE THE PART USING THE SINGLE CHAIN METHOD

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STEP 13: GROOVE THE PART USING THE SINGLE CHAIN METHOD
In this step we will create another grooving toolpath, this time defining the groove with a chain and selecting the geometry using the partial chain method.

Toolpath Preview:

Toolpaths Groove. Choose Chain when the Grooving Options dialog box opens up.

Select the OK button to exit the Grooving Options dialog box. The Chaining method should be set to Partial by default. [Select the entry point or chain the inner boundary] Select Entity A as your inner boundary as shown.

[Select the last entity] Select Entity B as your last chain as shown.

Select the OK button to exit the chaining dialog box.

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GROOVE THE PART USING THE SINGLE CHAIN METHOD

Select the OD Groove Center - Medium tool from the tool list and add a comment as shown.

Select the Groove shape parameters tab and enable Use stock for outer boundary as shown.

Use stock for outer boundary when enabled, tells Mastercam to use the stock as the grooves outer boundary. Parallel to groove angle extends the grooves inner boundary to the stock, parallel to the groove angle. Tangent to groove walls extends the grooves inner boundary to the stock, tangent to the groove walls.

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GROOVE THE PART USING THE SINGLE CHAIN METHOD

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Select the Groove rough parameters tab and make any changes as shown.

Cut Direction determines the direction that the tool will rough the groove (positive, negative, bi-directional or chain). Stock Clearance determines the point up to which the tool retracts after each pass. Stock Amount sets the remaining stock left by the previous operation. Stock to leave in X sets the remaining stock in the X axis after the tool completes all rough passes. Stock to leave in Z sets the remaining stock in the Z axis after the tool completes all rough passes. Rough Step sets the amount of material to be removed with each roughing pass. It can be set as a number of steps, a step amount or as a percentage of the tool width. Backoff % sets how far the tool backs away from the wall of the groove before it retracts.

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GROOVE THE PART USING THE SINGLE CHAIN METHOD

Select the Groove Finish Parameters tab and make any changes as shown.

Select the Lead In button. Select the Lead In button and change the First pass lead in entry vector to -90 as shown.

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CENTER DRILL THE PART

TUTORIAL #21

Select the Second pass Lead in tab and change the entry vector to -90 as shown.

Select the OK button to exit the Lead In dialog box. Select the OK button to exit the Lathe Groove dialog box and generate the toolpath. The toolpath should appear as shown in Figure: 13.0.1. Figure: 13.0.1

STEP 14: CENTER DRILL THE PART

Drill Toolpaths create a drilling toolpath on the face of the part along the center line. In this step, we will center drill the face before drilling the part to finish size.

Toolpath Preview:

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TUTORIAL #21
Toolpaths Drill.

CENTER DRILL THE PART

NOTE: The Lathe Drill Parameters dialog box will automatically open, no chaining is needed, because Mastercam drills along the center line to create the toolpath, the drill depths are specified within the dialog box.
Select the 0.5" Diameter Center Drill from the tool list and enter in the comment as shown.

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CENTER DRILL THE PART

TUTORIAL #21

Select the Simple Drill tab, and change the parameters to match the screenshot as shown.

Depth sets the location of the bottom of the hole. Drill Point X,Y allows you to choose the point location where you want to drill. Clearance value determines the point at which the tool starts to move with feed rate towards the stock. Drill tip compensation automatically adjusts the depth value adding the tip of the drill to it. Breakthrough amount allows you to add an extra amount that Mastercam adds to the depth, for through holes.

Select the OK button to exit the Lathe Drill dialog box. The toolpath should appear as shown in Figure: 14.0.1. Figure: 14.0.1

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TUTORIAL #21

DRILL THE PART

STEP 15: DRILL THE PART

In this step we will create another drilling operation to finish the part.

Toolpath Preview:

Toolpaths Drill. Select the 0.5" Drill from the tool list and enter in the comment as shown.

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DRILL THE PART

TUTORIAL #21

Select the Simple Drill tab and make the changes as shown.

Select the OK button to exit the Lathe Drill dialog box. The toolpath should appear as shown in Figure: 15.0.1. Figure: 15.0.1

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TUTORIAL #21

BACKPLOT THE TOOLPATHS

STEP 16: BACKPLOT THE TOOLPATHS

Backplotting shows the path the tools take to cut the part. This display lets you spot errors in the program before you machine the part. As you backplot toolpaths, Mastercam displays the current X, Y, and Z coordinates in the lower left corner of the screen.

Make sure that you Select all operations (signified by the green check mark on the folder icon).

Select the Backplot selected operations button.

Make sure that you have the following buttons turned on (they will appear pushed down) to see the tool and the rapid moves.

Select the Isometric view from the view toolbar to see the stock. Select the Fit button. You can adjust the speed of the backplot. You can step through the Backplot by using the Step forward or Step back buttons. Select the Play button in the VCR bar.

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TOOLPATH VERIFICATION

TUTORIAL #21

Select the OK button to exit Blackplot.

STEP 17: TOOLPATH VERIFICATION

Toolpath Verification allows you to use solid models to simulate the machining of a part. The model created by the verification represents surface finish, and shows collisions if any exist.

Select the Verify all operations button.

Use the Fit icon to fit the solid to the screen. Set the Verify Speed by moving the slider bar in the speed control bar. Select the Machine button to start the simulation.

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TUTORIAL #21

RUN THE POST PROCESSOR TO OBTAIN THE G-CODE FILE

The finished part should appear as shown in the following picture.

STEP 18: RUN THE POST PROCESSOR TO OBTAIN THE G-CODE FILE
Post Processing refers to the process by which the toolpaths in your Mastercam part files are converted to a format that can be understood by your machine tools control. A special program reads your Mastercam file and writes the appropriate NC code.

Make sure that all operations are selected, otherwise: Select all operations. Select the Post Selected operations button from the Toolpath Manager.

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RUN THE POST PROCESSOR TO OBTAIN THE G-CODE FILE

TUTORIAL #21

In the Post Processing window, make all of the necessary changes as shown to the below.

NC File enabled, allows you to keep the NC file and to assign the same name as the MCX file. Edit enabled allows you to automatically launch the default editor.

Select the OK button to continue. Enter the same name as the Mastercam file name in the NC file name field. Save the NC file.

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TUTORIAL #21

SAVE THE UPDATED MCX FILE

The NC file will appear as shown.

Select the Red "X" Box in the upper right corner to exit the editor.

STEP 19: SAVE THE UPDATED MCX FILE

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SAVE THE UPDATED MCX FILE

TUTORIAL #21

REVIEW EXERCISE - STUDENT PRACTICE

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TUTORIAL #21

CREATE THE GEOMETRY FOR TUTORIAL #2 EXERCISE

CREATE THE GEOMETRY FOR TUTORIAL #2 EXERCISE

Use these commands to create the geometry. Create the top half of the geometry. Create Line Endpoint. Create Line Parallel. Fillet Entities. Trim/Break/Extend. Delete Entities.

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CREATE THE TOOLPATHS FOR TUTORIAL #2 EXERCISE

TUTORIAL #21

CREATE THE TOOLPATHS FOR TUTORIAL #2 EXERCISE

Create the Toolpaths for Tutorial #2 Exercise as per the instructions below.

Set the machine properties including the stock. Rough, Face and Finish the OD. Use the stock setup to define the face operation. Use the OD Rough Right Tool for roughing and facing operations. Use an OD Finish Right tool for the finish operation. Extend the ends of the contour with Lead In/Lead Out so the tool machines beyond the end of the part.

Machine the rounded groove. Chain the rounded groove CCW. Use the OD Groove Center Medium Tool. Use stock for outer boundary. Rough and Finish the groove in the same toolpath.

Machine the last groove. Chain the final groove CCW. Use the same tool from the previous operation. Use stock for outer boundary. Rough and Finish the groove in the same toolpath.

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TUTORIAL #21 NOTES:

NOTES:

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TUTORIAL #2 QUIZ

TUTORIAL #21

TUTORIAL #2 QUIZ
What does a Drill Toolpath allow you to do and what is needed to create a drill toolpath?

What is a groove toolpath intended for?

How do you create a grooving toolpath using the width of the tool?

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TUTORIAL #21

TUTORIAL #2 QUIZ

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INDEX
Numerics 1 Point ............................................................. 84 2 Points ........................................................... 84 2D / 3D Construction ........................................ 5 3 Lines ............................................................. 84 A Absolute ........................................................ 436 Acceleration Clearance ................................. 276 Adjust Contour ................................................ 35 Advanced Tailstock ....................................... 367 Angled Groove .............................................. 144 Anticipated Pull Off ....................................... 276 Arc Endpoints ................................................ 398 Arc Tangent ................................................... 123 Arc Tangent With Dynamic Tangency ........... 246 Assign Tool Numbers Sequentially .................. 26 Attributes .......................................................... 6 Axis Combination .......................................... 552 Axis Substitution ................................... 455, 565 B Backplot .......................................................... 40 Break 2 Pieces ............................................... 191 Break Many Pieces ........................................ 498 Breakthrough ................................................ 440 C Canned Finish Toolpath ................................ 142 Canned Rough Toolpath ............................... 138 C-Axis Contour .............................................. 561 C-Axis Cross Contour ..................................... 532 C-Axis Cross Drill ................... 451, 456, 538, 541 C-Axis Face Contour ...................... 429, 524, 546 C-Axis Face Drill ............................. 442, 553, 557 Center Drill .................................................... 207 Chamfer Entities ........................................... 253 Change Levels ............................................... 393 Change The Construction Plane ............ 394, 489 Change The Main Level ................................. 582 Change the WCS ........................................... 581 Change Tool Color ........................................... 42 Circle Center Point ........................................ 123 Clear Colors ................................................... 407 Clearance Angles ........................................... 421 Color .................................................................. 6 Construction Depth ....................................... 504 Corner Geometry .......................................... 166 Create Line Perpendicular ............................ 117 Create Point Position ............................ 390, 512 Create Polar Lines ........................................... 62 Creating A Lathe Tool Library ........................ 637 Cut Away From The Center Line ..................... 31 Cut-off Toolpath ............................................ 164 D Delete Entities ................................................. 68 Delete/Keep/Blank ....................................... 499 Depth ............................................................ 436 Depth Of Cut ................................................... 34 Direction for 1st Pass ...................................... 87 Down Cutting ................................................ 348 Drill Toolpath .................................................. 93 E Ellipse ............................................................ 491 End Position .................................................. 274 Entry Amount ............................................ 31, 34 Equal Steps ...................................................... 34 Exact Distance ............................................... 499 Exit Vector ....................................................... 35 F Face Toolpath ................................................. 29 Fillet Chains ................................................... 403 Filleting Wireframe Geometry ........................ 20 Finish Stepover ............................................... 31 Finish Toolpath ............................................... 37 First Pass Lead In ............................................. 88 From Tool ........................................................ 26 Function Prompt ............................................... 2 G Graphic Area ..................................................... 2 Grid ................................................................. 10 Groove Finish Parameters .............................. 87 Groove Rough Parameters .............................. 86 Groove Shape Parameters .............................. 86 Groove The Part Using The Tool Width .......... 84 Groove Using The Single Chain Method ......... 89 Grooving The ID ............................................ 615 Grooving With A Custom Tool ...................... 150 GUI - Graphical User Interface .......................... 2 Gview ................................................................ 5 I Included Angle .............................................. 274 Incremental ................................................... 436 Inside Diameter Finishing ............................. 215 Inside Diameter Grooving ............................. 219 Inside Diameter Roughing ............................ 211 L Lead .............................................................. 274 Left Spindle ................................................... 522

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INDEX
Leftover Material .......................................... 425 Level .................................................................. 6 Line Endpoint .................................................. 19 M Major Diameter ............................................ 274 Manual Point Selection ................................... 84 Minimum Overlap Angle ................................. 35 Minor Diameter ............................................ 274 MRU Toolbar ..................................................... 2 Multipasses ................................................... 530 Multiple Chains ............................................... 84 O Open A Solidworks File ................................. 579 Origin ................................................................ 2 Overcut ......................................................... 276 Overcut Amount ............................................. 31 Overlap Amount ............................................. 35 Overlap Between Passes ................................. 87 Override Defaults With Modal Values ............ 26 P Parallel Lines ................................................... 17 Peck Drilling .................................................. 449 Planes ................................................................ 5 Plunge Cutting ............................................... 421 Plunge Parameters ........................................ 421 Polygon ......................................................... 395 Post Processing ............................................... 43 Program # ....................................................... 26 Q Quick Finish Toolpath ................................... 205 Quick Mask Toolbar .......................................... 2 Quick Rough Toolpath .................................. 200 Quiz Answers ................................................ 653 R Rectangle ........................................................ 16 Redo ................................................................ 17 Relief Grooves ............................................... 248 Reorganizing The Toolbars ................................ 4 Retract Amount .............................................. 31 Retract Radius ............................................... 166 Ribbon Bar ........................................................ 2 Right Spindle ................................................. 523 Rotary Axis Control ....................................... 455 Rough And Finish An Inside Diameter .......... 611 Rough Overlap Parameters ............................. 35 Rough Stepover .............................................. 31 Rough Toolpath .............................................. 32 Rounded Distance ......................................... 499 S Saving The File ................................................ 23 Scale .................................................................. 2 Second Pass Lead In ........................................ 88 Select A Machine ............................................ 25 Set Up The Stock ............................................. 25 Slice ............................................................... 586 Spin ............................................................... 586 Spline ............................................................ 513 Start Of Cut ................................................... 421 Start Position ................................................ 274 Status Bar .......................................................... 2 Stock Advance ............................................... 365 Stock Flip ....................................................... 282 Stock To Leave ................................................ 31 Stock To Leave In X ................................... 34, 87 Stock To Leave In Y ......................................... 34 Stock To Leave In Z ......................................... 87 Stock Transfer ............................................... 544 T Thread Angle ................................................. 274 Thread Toolpath ........................................... 272 Tip Comp ....................................................... 560 Toolbar States ................................................... 8 Toolpath Manager ............................................ 8 Toolpath Verification ...................................... 41 Toolpaths/Solid Manager ................................. 2 Trim 1 Entity ................................................... 21 Trim 2 Entities ............................................... 116 Trim Divide ...................................................... 64 Turn Profile ................................................... 584 U Undo ............................................................... 17 Use Stock For Outer Boundary ....................... 36 Use True Solid ................................................. 42 V View Port XYZ Axes ........................................... 2 W Wall Backoff % ................................................ 87 Warn Of Duplicate Tool Numbers ................... 26 Window Point Selection ................................. 84 Work Coordinate System (WCS) ....................... 6 Write Home Position Clearance Moves .......... 26 X X Tangent Point ............................................. 166 Xform Mirror ................................................. 486 Xform Rotate ........................................ 400, 500

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INDEX
Z Z Depth ............................................................. 5

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INDEX

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Mastercam X6 Lathe Training Tutorial.

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