ERP Case study.

FMCG - Mass Production Manufacturing Company

 

Toys & Games manufacturing. Sales & Distribution / Supply

Chain Management (Outbound).

BACKGROUND:

ERP Software is deployed successfully which gives better control

to the management. This company is specializing in some 100
SKU (stock keeping units).

It has products in the categories of construction kits, like ‘plastic

mechanix’, metal mechanix,’ and ‘talent blocks’. Creativity and
arts category, ‘stamp – it’, colour strokes’, ‘Funcil’ and ‘sand
craft’. Role-play toys, like, ‘doctor sets’.

Supply chain management ISSUES & CHALLENGES:

Toy Items • Low literacy level of users

• Multi-location plants.
¾ Compound powder
• Some sub-assembly (semi-finished goods) is produced at

¾ Color master the sub-contractor location.

• Sales and marketing through wholesaler and Malls.
¾ Fiber Sheet • Discount and sales order processing to be linked with
dispatch and invoicing.
¾ Chemicals
• Sales in India and Exports.
¾ polypropylene polymer • Smoother and faster process flow
• Decentralization of task & decision
¾ Acrylic/Nylon resin
• Increased transparency and better control
• Protection/ Security of data
• Wastage, scrap, rejection
• Integration of all departments
• Cost control
• productivity through elimination of duplication
• Inventory of raw materials
• Delivery performance

www.dnserp.com                                                             J. Zaveri                   Page 1 
 
ERP Case study. FMCG - Mass Production Manufacturing Company
 

HOW ERP CAN ADDRESS THESE ISSUES:

• Protect your business information

• Improve team performance through enhanced collaboration
• Access critical business data and resources from virtually
anywhere, anytime.

1. Security module
2. Accounts module – GL, 9. Production module
The picture of the product Debtor and Creditor (Assembly Production
can be embedded in the ledger and Process Production)
item master. 3. VAT / Sales Tax module CRM module (Customer
4. Inventory Management relationship
module management) and pre-
5. Purchase & Pre- sales module.
purchase module 10. Automatic email alerts
6. MRP - Material module
Requirement Planning 11. Sub-contractor OUT
module / Supply Chain 12. Cost sheet module –
Management (SCM) preparing estimate
7. ISO 9000 – Quality 13. Order Fulfillment module
check module – Sales Accounting -
8. BOM – Bill of Materials (Shipping)
module

KEY BENEFITS:

• ERP reporting is based on transactions and not necessarily

monthly. All kinds of reports can easily and quickly be
generated for any date range. Instant Excel sheets, such
- sales analysis of which product sold to which distributor,
and of item ledgers – what sold, what purchased. ERP
Packing department provides superior tools to easily drill down for detailed
information. Games & Toys are made of several pieces.
Bill of Material (BOM) master gives precise information on
what item (part) will go in which SKU. The raw material
inventory is managed as well as packing material
inventory such as box, polyolefin shrink film, etc.

www.dnserp.com                                                             J. Zaveri                   Page 2