PT.

PETROKIMIA NUSANTARA INTERINDO

INSTRUMENT MAINTENANCE PROCEDURE

Calibration Procedure
Weight Transmitter Calibration (Philips Tr # 3)

Procedure Number: IMP02/019/3/2001/00 Approval Name Signature

Revision: 0 Date

Prepared by

Bagus Hikmanto

Checked by

Approved by

PT. PETROKIMIA NUSANTARA INTERINDO

1.

Zero check procedure not working after verify the mounting of load cell or modification on mechanical weighing

If zero button 0

system (add/remove something). Please do the following procedure. 1. Check the weighing system must be empty and error not showing on display 2. Power on the instrument (PR 1613/00) _ 3. Move switch CAL on the instrument rear from position C to C 4. 5. Press B and T simultaneously, the program will jump into set up mode (display show C 00)

Select parameter o C37 by pressing : T to move cursor positive to left

T T 0 6. 7. 8. 9. Press .

to move cursor positive to right to decrease the value to increase the value button to enter twice

Display show the current weight (weight system empty) Press zero button Press
.

until the display is zero (weight system empty)

to leave to the next parameter C 38 twice to see the value of C 38 (dead load signal mv/V) and write it down as a new set up list. to leave and B to exit from set up mode also 0 to save in EEPROM

10. Press 11. Press 12. Press

.
.

when yes on display show _

13. Move switch CAL to position C 1. Span calibration procedure Calculation of span span = ( fsd x S ) / ( n x Ln ) example: full scale deflection ( fsd ) = 5000 kg (=10 V or 20 mA) Sensitivity of one Load cell ( S ) = 1 mV / V number of Load Cells ( n ) =3 nominal load of one cell = 2000 kg 2 of 3

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PT. PETROKIMIA NUSANTARA INTERINDO

span = ( 5000 kg x 1 mV/V ) / ( 3 x 2000 kg ) = 0.83 mV / V 2. 3. Turn off power supply Disconnect cable from load cell and connect loadcell simulator cable as: Yellow : V meas + White : V meas Brown : Supply + Green : Supply Pink : Sense + Grey : Sense Set selection switch to 2 Turn on power supply Turn TARE at simulator until output display 0.0 Kg or output voltage 1 volt.. Measure Vsense and Vmeas example : Vsense = 11.5 V Vmeas = 1.01 mV Calculate Full Scale Deflection (fsd) Vfsd = (span x Vsense) + Vmeas = (0.83 x 11.5) + 1.01 = 10.555 mV Adjust NET on load cell simulator until V meas = V fsd. Check output display, it must be the same with high of range. If indication is too far we need to recalibrate and follow next procedure. _ Move switch CAL from C to C B and T simultaneously, the program will jump to set up mode (display show C 00)

4. 5. 6. 7.

8. 9.

10. Press

11. Select parameter C 35 then press enter span value will appear. Change at least one digit but put it back again (do not change this value) , then press enter. During approx 2 second C supply will show : default that will be carry out with value (1). Change this default value to (0) and press enter. 12. Display shows an undefined weigh, skip this value by press enter 13. Then display show selected V fsd value , enter the correct value and than press enter 14. Press B to exit from set up menu and display showed. 0 to save in EEPROM and press after yes on

15. Check one again with simulator low and high of range weigher. _ 16. Move switch CAL from C to C 17. Switch off power and reconnect cable from load cell. 18. Switch On power. 19. Finish.

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