DATA SHEET D-000

KBRG

TM

REGENERATIVE DRIVE
FULL WAVE 4 QUADRANT For Speed and Torque Control of PM and Shunt DC Motors
KBRG-240D 1 Hp @ 115 VAC, 2 Hp @ 230 VAC 50/60 Hz KBRG-225D 112 Hp @ 115 VAC, 3 Hp @ 230 VAC 50/60 Hz TYPICAL APPLICATIONS Conveyors Indexers Packaging Machinery Textile Equipment Positioners Feeders Converting Machinery Web Control STANDARD FEATURES
Enable Circuit Two (2) or Three (3) Wire Start/Stop Overload Shutdown with Timed CL External Relay Contacts Function Indicator Lamps: Power On, Current Limit, Forward Enable, Reverse Enable Protection: Fusing for AC Line, Armature and Control Circuit, MOV Transient Protection, Auto Inhibit, Rapid Response Current Limit Circuit, Regen Overspeed Protection

DESCRIPTION
The KBRG is a full-wave regenerative drive capable of operating DC PM or Shunt motors in a bidirectional mode. Its 4-quadrant operation provides forward and reverse torque in both speed directions. This allows the control to maintain constant speed with overhauling loads and provides rapid instant reversing and controlled braking. Because of its excellent controllability and response time, the KBRG can replace servos in many applications. The control is factory set for armature feedback, which provides up to 1% load regulation over a motor base speed of 50:1. However, tachometer feedback is also available if superior regulation is required. By resetting mode jumper J7 to the TRQ position, the KBRG can be changed from a speed control to a torque control. The drive contains a variety of selectable jumpers and adjustment trimpots to allow for custom tailoring for exact requirements. For example: jumper J6, when placed in the TCL position, provides adjustable timed current limit from 1 to 15 seconds. This feature will protect the motor and control by shutting the drive down after the preset time has elapsed. The KBRG can be operated with either a two (2) or three (3) wire start/stop circuit, or can be started from the AC line. A set of dedicated relay contacts are provided which are activated via the start/stop circuit. They can be used to turn on or off corresponding equipment or to sound an alarm if the drive stops. Another important feature is the array of the LEDs, which indicate the mode of operation the drive is in, and also serve as a diagnostic tool. In addition, KBs exclusive Auto Inhibit circuit provides safe, smooth starting during rapid cycling of the AC line. The Overspeed Protect Circuit prevents failure of the power bridge in extreme overhauling conditions. Reliability of the KBRG is further enhanced with the use of a high speed current limit circuit along with armature, AC line and control circuit fusing and MOV transient protection. A 5K remote potentiometer and full operating instructions are supplied.

JUMPER SELECTABLE FEATURES

Control Mode: Speed (SPD), Torque (TRQ) AC Line Voltage (VAC 50/60 Hz): 115, 230 DC Armature Voltage (VDC): 90, 180 DC Current Output (ADC): 2.5, 5.0, 7.5, 10 Feedback Type: Armature, Tachometer Tachometer Voltage Input (VDC): 7, 20/30, 50 Timed Current Limit: TCL, NTCL S/LT Speed Linear Torque NLT Non Linear Torque
Bold indicates factory setting.

TRIMPOT ADJUSTMENTS
Forward Acceleration (FWD ACCEL) Reverse Acceleration (REV ACCEL) Deadband (DB) Offset (OFFSET) Maximum Speed (MAX SPD) Response (RESP) IR Compensation (IR COMP) Reverse Current Limit (REV CL) Forward Current Limit (FWD CL) Timed Current Limit (TCL)

OPTIONAL FEATURES
Bipolar Signal Isolator, SI-4X (P/N 8801) 4-Quad Accel/Decel (P/N 8803) Multi-Speed Board (P/N 8814) PID Board (P/N 8804) NEMA-1 Enclosure for KBRG-225 (P/N 8815) Operator Panel for KBRG-225 (P/N 8816)

* CE Compliance Requires KBRF-200A RFI Filter

TM

24

A Complete Line of Motor Drives

Rev.______(A_______)

SPECIFICATIONS
AC Line Input Voltage (VAC 10%,50/60 Hz)........................ 115 or 230 Arm Voltage Range at 115VAC Line (VDC)................................ 0 90 Arm Voltage Range at 230VAC Line (VDC) .............. 0 180, 0 90 Field Voltage at 115VAC Line (VDC) .......................................... 100/50 Field Voltage at 230VAC Line (VAC) ........................................ 200/100 Max Load Capacity (% for 1 minute) ................................................ 150 Ambient Temperature Range (C) .............................................. 0 55(1) Speed Range (Ratio) ...................................................................... 50:1 Arm Feedback Load Regulation (% Base Speed).............................. 1 Tach Feedback Load Regulation (% Set Speed)................................ 1 Line Regulation (% Base Speed) .................................................... 0.5
NOTES: (1) Control mounted in vertical position only.

Current Ranges (ADC) .......................................... 2.5, 5.0, 7.5, 10, 15(2) FWD and REV Accel Range (Sec.) .......................................... 0.1 15 Dead Band Range (% Base Speed) ............................................ 0 3 Offset Range (% Base Speed) .................................................... 0 5 Max Speed Trimpot Range (% Base Speed)............................ 70 110 IR Comp Range at 115VAC Line (VDC) ...................................... 0 15 IR Comp Range at 230VAC Line (VDC) ...................................... 0 30 FWD and REV CL Range (% Range Setting) ............................ 0 150 Timed CL Range (Sec.) ................................................................ 1 15 Voltage Following Input Range (VDC) ...................................... 0 10 Voltage Following Linearity (% Base Speed) .................................. 0.5

(2) 15A current range on KBRG-225D only.

ELECTRICAL RATINGS
Model Number KB Part Number AC Line Voltage (VAC) 10% 50/60 Hz Motor Voltage (VDC) Max. AC Load Current (RMS Amps) Max. DC Load Current (DC Amps) Maximum Horsepower Hp, (KW) 115 VAC 230 VAC

KBRG-240D KBRG-225D

8802 8800

115/230 115/230

0 90/180 0 90/180

16 24

11 16

1, (.75) 1.5, (1.1)

2, (1.5) 3, (2.25)

MECHANICAL SPECIFICATIONS

INCHES [mm]

CONNECTION DIAGRAM

7.70 (195.58) 0.30 (7.62) 7.10 (180.34) R0.089 [R2.3] 1.00

CONN3 COM -15 +15 SIG

GND

CHASSIS

F+
(4 PL)

(25.40)

FWD EN

FWD ACCEL REV DB ACCEL

IR REV MAX SPD RESP COMP CL

FWD CL

0.324 [8.2]

(4 PL)

FIELD OUTPUT

FT+

S/L NL

J8

TCL R0.172 [R4.4] (4 PL)

OFFSET

TACH INPUT ALARM CONTACTS STOP

1 2 3 RY1 4 5

TC1 C2 SP SC

SPD TRQ

KB ELECTRONICS, INC. KBRG A57225

J2

REV EN

15A 10A 7.5A 5A 2.5A

PWR ON 10.00 (254.00) T1 8.00

J7

AFB TFB

START
J5

ST 7 E1 8 E2 FWD 9 F R 10 11 W C 13 L1 12

J4

J6

(203.20)

ENABLE
NTCL

230V 230V

115V

115V

7V 20/30V 50V

CL

TCL

MAIN SPEED POT

REV

J1A

F1

J1B

J3 TB1

1 2 3 4 5 6 7 8 9 10 11 12 13

90V 180V

AC LINE
ARMATURE F2 FUSE

F1

AC LINE FUSE

INPUT

L2 M1

(EARTH)

TB1 TB2

GND

F+

F-

L1

L2

M1

M2

M2

DWG#: C3900-1-01224-A

1998 KB Electronics, Inc.

KB ELECTRONICS, INC.
12095 NW 39th Street, Coral Springs, FL 33065-2516 (954) 346-4900 FAX (954) 346-3377 Outside Florida Call TOLL FREE (800) 221-6570 www.kbelectronics.com Rev.______(A_______) 25