Professional Documents
Culture Documents
abstract
Non Destructive Testing (NDT) techniques are being increasingly used for condition assessment and quality assurance of civil engineering structures. These techniques are also extensively used for forensic investigation of distressed structures. Nondestructive evaluation and testing also provides relevant means for periodic health monitoring of structures in order to maintain the quality of constructed facilities. This paper presents different types of non destructive testing methods, its application, advantages and limitations to take appropriate remedial measures to bring back the structures in the context of overall safety. keywords: Non destructive testing, Condition Assessment, Quality assurance, Health monitoring
INTRODUCTION
To assess the anomalies in concrete structures, a number of non-destructive, partially destructive and destructive techniques are available. Out of these techniques, Non-destructive tests are most suitable for the condition assessment of concrete structures and for the prediction of the cause of distresses. With these tests, it is possible to know the extent of damage & various causes of the distresses in structure precisely. Based on the results of these tests, remedial measures to enhance the life of the structures can be suggested. The very purpose of this paper is to disseminate the knowledge regarding suitability of NDT for condition assessment of structure in terms of strength, quality and integrity. Non-destructive techniques, which are quick to assess the condition of structure and relatively inexpensive, can be useful for following cases: To remove uncertainties about the quality of the material supplied owing to apparent non-compliance with specification. To locate and determine the extent of defects and condition of reinforcement bars within a concrete structure. To determine the extent of concrete variability in order to help in the selection of sample locations representative of the quality to be assessed. To provide information for any proposed change of use of a structure. To locate suspected deterioration of concrete resulting from factors such as earthquake, overloading, fatigue etc and subsequent rehabilitation and retrofitting. To assess the structure for seismic up-gradation. To clear the doubt concerning the workmanship involved in batching, mixing, placing, compacting or curing of concrete.
NON-DESTRUCTIVE TESTING
The objective of non-destructive tests is to obtain an estimate of properties of material by measuring certain quantities which are empirically related to it. The accuracy of interpretation of results depends directly on
the correlation between strength of material and measured properties. Thus, the user of NDT should have an understanding of what quantity is measured by the tests and how this property/ quantity is related to the strength & other properties of material. The use of nondestructive testing techniques to test structural materials & system has been grown up substantially worldwide and equipment have moved from research stages to practical applications over the past two decades. There are several different NDT techniques which are available and used for condition assessment and health monitoring for the concrete structures. The application of stress waves, electromagnetic waves, radiation and emitted thermal energy based techniques are also getting considerable amount of attention nowadays. The efficiency and effectiveness of NDT for quality assurance, condition assessment, distress diagnosis, repair and rehabilitation of concrete structures continue to increase. Some of the most common NDT tests are:-.
Rebound Hammer
The application of Schmdits hammer has been shown in Fig.1. It works on the principle of measuring surface hardness of concrete by measuring rebound of spring controlled mass, when plunger is pressed against the surface of concrete. This test is a complex-problem of impact loading and stress wave propagation. The energy absorbed by the concrete depends on the stress-strain relationship of concrete. Thus, a low strength, low stiffness concrete absorb more energy than high strength, high stiffness concrete and will give a lower rebound number. The impact energy required for rebound hammers for different applications is given below:S.No 1 2 3 Application For testing normal weight concrete For light weight concrete or small and impact sensitive parts of concrete For testing mass concrete Approx. Impact Energy Required for Rebound Hammers (N-m) 2.25 0.75 30.00
1S:13311 Part 2-92 states the standard procedure for test and correlation between compressive strength of concrete and rebound number. A typical calibration chart is shown in Fig.2.
In rebound hammer testing, only concrete in the immediate vicinity of plunger, has an influence on the rebound value. Hence, the tests are sensitive to local conditions where the test is performed. To account for these, minimum 8-10 rebound numbers should be recorded for a test. If an individual reading differs by more than seven units from the average, that reading should be discarded and a new average must be computed.
The rebound hammer measures the hardness of surface, affected by following factors as given below:1. Mix characteristics (a) Cement type (b) Cement content (c) Coarse aggregate type 2. Member characteristics (a) Mass (b) Compaction (c) Curing, age and rate of hardening (d) Surface and internal moisture condition (e) Stress state and temperature (f) Type of mould/forms (g) Carbonation on concrete surface Rebound hammer test is very simple and quick with negligible operating cost. The user needs to be well versed with above factors which affect the tests results during estimation of concrete strength. If all factors are taken into consideration, the strength of concrete in a structure may be estimated with an accuracy of 15%. When little information is available about concrete then the possible error may be upto 25%.
Penetration Resistance
In the penetration resistance techniques, one measures the depth of penetration of a rod probe pin that is forced into the hardened concrete by a driver unit. The probe penetration technique involves the use of a specially designed gun to drive a hardened steel probe into the concrete (the commercial test system is known as Windsor Probe given in Fig.3.). The probe penetrates into concrete until its initial kinetic energy is completely absorbed by the concrete. The general shape of fractured zone in which most of probe energy is absorbed is as given in Fig.4.
Fig 5: Curve
The strength properties of both the mortar and the aggregates influence the penetration distance. This is contrary to behaviour of normal strength concrete where mortar strength governs the strength of concrete in a compression test. Thus, an important characteristic of coarse aggregate has strong effects on the relationship between concrete strength and probe penetration, as given in Fig.5. For equal compressive strengths, the concrete with the soft aggregate results in greater probe penetration than the concrete with the harder aggregate. Because the probe penetrates into the concrete, test results are usually not affected by local surface conditions such as texture and a harder surface layer, as would occur in rebound hammer test in trowel finishing, can result in low penetration values and excessive scatter of data. In addition, the direction of penetration into the concrete is unimportant provided that the probe is driven in absence of reinforcing bars within the zone of influence of penetrating probe. Thus, the location of the reinforcing steel should be determined prior to selecting test locations. The exposed length of the probe is measured by a calibration depth gauge. However, the fundamental relationship is established between concrete strength and depth of penetration. Therefore, when assessing the variability of test result, it is preferable depth rather than exposed length. A pin penetration test device (PNR Tester), which requires less energy than the Windsor Probe system is given in Fig.6. A spring loaded device is used in this system to drive a pointed 3.56mm diameter hardened steel pin with tip machined at an angle of 22.5 0 into the concrete. The penetration by the pin creates a small indentation (or hole) on the surface of the concrete. The pin is removed from the hole, the hole is cleaned with an air jet, and the depth of hole is measured with a suitable depth gauge. The penetration depth is used to estimate the compressive strength from a previously established calibration chart with penetration depthstrength relationship. In the current test system, the maximum penetration is limited to 8.0mm. The penetration resistance method is quick and relatively insensitive to operator techniques and factors such as moisture content, cement type and curing. This method can not yield absolute concrete strength values as it also measures the hardness. However, these measurements are over certain depth rather than on the surface which is major advantage associated with it. Damage in the form of cracking may be caused to slender members. A minimum edge distance and member thickness of 150mm are required. Estimation of the strength with an accuracy more than +20% may be possible.
LOK Test: Generally an insert (steel disc) of 25mm diameter at a depth of 25 mm is pulled centrally against a 55 mm dia. counter pressure ring bearing on surface. The pull out force (F) required to pull the inert is measured. The concrete in the strut between the disc and counter pressure ring is subjected to a compressive load. Therefore, the pull out load is directly related to the compressive strength. The general correlation curve has been shown in Fig.9. The loading is performed either to a required force, in which the case is nondestructive, or to the ultimate load, which results in slightly raised 55 mm circumferential crack on the surface. The insert is cast into concrete either by attaching it to form work before placing concrete or by inserting it manually into the fresh concrete. The two main limitations to this test are the preplanned usage and nature of the surface zone. Special care is also required at the time of placement of inserts to minimize air voids below the disc. CAPO Test: This test allows pullout tests on existing structures without the need of pre-installed inserts. This test is similar to the LOK test and gives accurate estimates of strength. A recess is routed in the hole of 25mm diameter at a depth of 25 mm cored in the structure. A split ring is expanded in the recess and pulled centrally against a 55 mm dia. counter pressure ring bearing on surface. The pull out force (F) required to pull the inert is measured. The concrete in the strut between the disc and counter pressure ring is subjected to a compressive load similarly to LOK test which provides direct compressive strength. Advantages: Pullout test procedures a well defined failure in the concrete and easy to operate. It is superior to the rebound hammer and Windsor probe test because of greater depth and volume of concrete tested. It is also not affected significantly by properties of ingredients and concrete mix.
Break off test determines directly the flexural tensile strength in plane parallel to the concrete surface at a specified distance below the surface. The break off strength also correlates well with the compressive strength. A schematic of the break off test is shown in Fig.10. For new construction, the core is formed by inserting a plastic sieve into the surface of the fresh concrete. The sleeves can also be attached to the sides of formwork and filled during concrete placement. Alternatively, the tests specimens can be prepared in hardened concrete by using a special core bit to cut the core and the counter-bore. Thus, the break off test can be used to evaluate the strength of concrete in both new and existing construction.
When the in-place compressive strength and special loading jacks are placed into the counter bore. A handoperated pump is used to supply hydraulic fluid to the jack which applies a horizontal force to the top of the core as shown in Fig.10. The reaction to the horizontal forced is provided by a ring which bear against the force on the core is gradually increased by operating the pump until the core ruptures at its base. The hydraulic fluid pressure is monitored with a pressure gauge having an indicator to register the maximum pressure gauge reading in units of 0.1 MPa is referred to as the break-off number of the concrete. The break-off test is not recommended for concrete having a maximum nominal aggregate size greater then 25mm. There is evidence that variability of the break-off number increase for large aggregate size. Sleeve insertion must be performed carefully to assure good compaction around the sleeve and a minimum of disturbance at the base of the formed core. It is reported that the beam strength for practical purpose may be approximately 78% of the break-off strength. In more recent applications of this method, break off number is related directly to the compressive strength. It has been also reported that the computed flexural strength based on break off test is about 30% greater than the modulus of rupture obtained by standard tests of beams. This difference is probably due to different specimen sizes in the break off and modulus of rupture tests. Advantages and Application: It is handy, very rapid and easy to operate and results are little affected by local shrinkage and temperature forces and the method gives satisfactory correlation with strength. It is used in quality control of concrete pavements and estimation of in-place compressive strength. The method is also used to evaluate bond strength between concrete and overly materials.
The transducer contact with the surface of concrete is made with grease or petroleum jelly to avoid any entrapped air, thus causes loss of acoustical energy at the interface. The average velocity (V) of wave propagation, V = Path-length traveled (L)/ Time elapsed between the transducers (T); A suitable type transducer operating within a frequency range of 20 kHz to 150 kHz may be used. However, commonly used frequency transducer for testing of normal member is 54 kHz. It has been well established that the relation between ultrasonic pulse velocity and concrete strength, in general, is not reliable enough for practical purpose. Natural Frequency of Transducers for Different Path Length Path lengths (mm) Upto 500 500-700 700-1500 Above 1500 Natural frequency of Transducer (KHz) 150 >60 >40 >20 Min. Transverse Dimensions of Members (mm) 25 70 150 300
Fig. 11: Schematic View of UPV Test Equipment The direct method of testing, in which transmitting and receiving points are on the opposite faces, is the most reliable from the point of view of transit time measurement, as maximum pulse energy is transmitted at right angles to the face of transmitter.
Direct Method
Fig. 12 Ultrasonic Pulse Velocity Method This method is considered to be a valuable and reliable method of examining the interior of a body of concrete in a non-destructive way. However, the operator must be well trained and the results should be properly evaluated and interpreted by the experienced engineers. The detection of flaws within the concrete is not reliable in wet conditions by this method. Principles of Pulse Propagation through Concrete Three types of waves such as surface, transverse and longitudinal waves are generated by an impulse applied to a solid mass. Longitudinal waves (compression wave) with particle displacement in the direction of travel are the fastest and provide useful information. The wave velocity depends upon the elastic properties and mass of the medium. Therefore, if mass and velocity of propagations are known, it is possible to assess the elastic properties. For an infinite, homogenous, isotropic elastic medium, the longitudinal wave velocity V:
= Dynamic Poisson's ratio In this value of K is insensitive to dynamic Poisson's ratio, hence we can get a reasonable value. Density can also be known. Hence, value of E can be measures using wave velocity, V.
Factors Affecting The Pulse Velocity Surface Condition: For most concrete surface, the finish is usually sufficiently smooth. To ensure good acoustical contact, use a coupling medium. In case surface is very rough, use the point probes. Temperature of concrete: There is no significant variation in pulse velocity between temperatures 5 0C to 300C. But it reduces by 50% with increase in temperature from 20 0C to 600C. Therefore, increase in 40C temperature, the velocity decrease up to 7.50%. Micro Cracks in Concrete: The development of micro cracks in the concrete due to abnormal high stress or other reason may reduce the pulse velocity. This influence is more predominant if the pulse path is normal to the micro cracks. Water Cement Ratio: The pulse velocity decreases by increase in w/c ratio that is concrete strength is highly dependent upto the micro-porosity of concrete. Age of Concrete: The pulse velocity in concrete is not sensitive to development of strength at later ages. This is due to the presence of micro cracks when concrete tends to dry. Presence of Steel Reinforcement: The pulse velocity through steel is about 40% greater than the concrete. Hence, pulse velocity through heavily reinforced concrete member may be greater than through one with little reinforcement. This is especially concerning when reinforcing bars are oriented parallel to the
direction of pulse, which may be refracted into the bars and transmitted to the receiver. This must be taken into account during testing. Aggregate type, size, grading & content: These parameters of aggregate of concrete mix have a much greater effect on the pulse velocity than on the strength. In general, the pulse velocity in cement paste is lower than the aggregate. IS-13311-92 (Part 1) recommends minimum path length of 100mm and 150mm for maximum aggregate size up to 20mm and 20-40mm respectively. Moisture: The pulse velocity in saturated concrete was found more than the air dried concrete. This effect is more predominant in low grade concrete having higher porosity. The test results are relatively insensitive to the normal heterogeneity of concrete. For this reason, the test method has been found to have an extremely low within batch coefficient of variation. However, predictions are necessarily highly reliable. The velocity criterion for concrete quality as per IS 13311-92 (Part I) in terms of uniformity, absence of internal flows, and segregations etc. is given below [13]. Pulse Velocity (km/sec.) >4.5 3.5-4.5 3.0-3.5 >3.0 Concrete quality Excellent Good Medium Doubtful
Core Test
The main purpose of measuring the strength of concrete test specimens is to estimate the strength of concrete in the actual structures. The emphasis is on the word estimate, and indeed it is not possible to obtain more than an indication of the strength of concrete in a structure as this is dependent, on adequacy of compaction and curing whereas the strength of a test specimen depends on its shape, proportions and size so that a test result does not give the value of the intrinsic strength of the concrete in structure. If strength of found to be below the specified minimum then either the concrete in the actual structure is too weak, or else the specimens are not truly representative of the concrete in the structure. The latter suggestions are often put forward in disputes on the acceptance, which is often resolved by testing a sample of concrete taken from the suspected member. This test is to determine the potential strength of the concrete mix used so that corrections for the actual conditions have to be applied. Cores can also be cut in order to determine the actual strength of concrete in the structure. Usually, a core is cut by means of rotary cutting tool with diamond bits (Fig. 14). In this manner, a cylindrical specimen is obtained, sometimes containing embedded fragments of reinforcement, and usually with end surface far from plane and square.
The influence of the height/diameter ratio (Fig 15) of the core on the recorded strength was considered in failure of compression specimens. If the strength of the cores is to be related to the strength of the standard cylinders (height/diameter ratio of 2) then in the core also, this ratio should be near 2. When cubes are the standard test specimen, there is some advantage in using core with a height/diameter ratio of 1, as cylinders with this ratio have very nearly the same strength as cubes. For values of the ratio between 1 and 2, a correction factor has to be applied; recent work shows that the factor is the same for wet and dry-tested cores. Cores with height/diameter ratios lower than 1 yields unreliable results, and BS 1881: Part 4 prescribes a minimum value of h/d ratio 0.95. The standard specifies the use of 150mm or 100mm cores; however, cores as small as 50mm have been successfully used and are permitted in different International Standards. The latter assumes that a 50mm core with a height/diameter ratio of 1has a strength of 10 percent higher than a 200mm cube. Very small cores exhibit more variability than larger ones and therefore very small cores are recommended only if, it is unavoidable. The strength of cores is generally lower than that of standard cylinders, partly as a consequence of the drilling operation and partly because site curing is almost invariably inferior to curing prescribed for standard test specimens and high risk exist due damage during drilling. The effect appears to be greater in stronger concrete. Malhotra' suggests that the reduction in strength can be as high as 15 percent for 40 MPa concrete. A reduction of 5 to 7 percent is considered reasonable by the Concrete Society. If a core contains transverse reinforcing steel some effect on strength could be expected, but the information on this is contradictory. Malhotra reports two investigators who found no effect and one who found the steel to reduce the strength by 8 to 13 percent compared with steel-free core. The Concrete Society also reports a reduction in strength as a function of the steel. The effect is greater if it is found near the end of the core. In view of the above, it is reasonable to assume that transverse steel causes a modest loss of strength, say 5 to 10 percent. The presence of steel parallel to axis of the core is undesirable. The exact curing history of the structure is usually difficult to determine so that the effect of curing on the strength of cores is uncertain. For structures cured in accordance with the recommended practice, it was found that the ratio of core strength to standard cylinder strength (at the same age) is always less than 1, and decreases with an increase in the cylinder strength level. Approximate values of this ratio are just under 1 when the cylinder strength is 20 MPa and 0.7 when it is 60 MPa. It is sometimes argued that cores taken from concrete many months old should have a higher strength than at 28 days. This appears not to be the case in practice and there is evidence that in situ concrete gains little strength after 28 days. On the other hand, it was suggested that, for average conditions, the increase in strength over that at 28 days is 10 percent at three months and 15 percent over the age of six months. The effect of age is therefore not easy to deal with but, in the absence of definite moist curing, no increase in strength should be expected.
A further factor in the strength of cores is the position of the cut-out concrete in structure. Cores usually have the lowest strength near the top surface of the structure, be it a column, a wall, a beam or even a slab. With an increase in depth below the top surface, the strength of cores increases, but at depths greater than about 300mm there is no further increase. The difference can be 10 percent or even 20 percent. In the case of the slabs, poor curing increase this difference. Compressive and tensile strengths are affected to the same degree. Cores are cut from in-place concrete for a variety of reasons, whereas almost in all the cases the concern is assessment of the integrity of structures. The most common requirement for core testing is when the results of standard specimen fail to comply with the specified strength and in the case of old structures under investigations. The provisions specified in Indian codes tend to be very cautions in requiring the core diameter to be not less than 100mm or preferably 150mm and a slenderness ratio 2. Cores can also be used to petrographic examination and most reliable method enabling visual inspection of the interior regions & direct estimation of the strength. It can in also used to detect segregation, honeycombing or to check the bond at construction joints.
Fig. 16 Schematic Diagram of Impact Echo Test Method This is very versatile and portable system and used for detecting very large structural cracks in concrete dams, piles, caissons and piers, to locate voids & honey combed concrete, measurement of thickness of pavements, asphalt overlays, quality of grouting in post tensioned cable duct, delamination surveys of bridge decks, piers, cooling tower etc. In impact echo test method, impact generates three types of stress waves that propagate away from the point. A surface wave( R-wave) travels along the top surface, where P & S waves travel into member. The P-wave is used to obtain the information about the integrity of structure. The displacement wave form is transformed into the frequency domain, by which the frequency of P- wave arrival is measured. The thickness (T) of member is related to thickness frequency () and wave speed (Cp) by equation:T = Cp / 2. The alternatively Cp can be determined by using two transducers placed at a known distance on the surface, through the thickness of member can be establish with great accuracy. The limitation of equipment encompasses as below:-
High degree of experience required. A through knowledge of interpretation of results required. A very sophisticated time measuring device required.
Piezoelectric Transducer
Preamplifier
Filter
Processor
This is very powerful technique, which can generate 3D images of concrete structure as deep as 2m or more using Synthetic Aperture Focusing Technique (SAFT) to generate B, C, D scans and subsequently 3D imaging.
Maturity Method
Maturity is arbitrary parameter based on temperature of a body of concrete throughout the setting, hardening and subsequent strength development stages. This technique may be useful when attempting to monitor performance in terms of in-situ concrete strength development for timing of safe formwork or prop removal, application of loading (including pre-stress) or some similar purpose. Strength development is a function of time and temperature and for a particular concrete mix and curing condition this may be related to the maturity, which is defined as the product of time with temperature above a predetermined datum. Maturity is commonly calculated as M(t)=S(Ta-To)dt, Where M(t) is maturity in degree hours or degree-days, dt is time interval in hours or days ,Ta is average concrete temperature and T 0 datum temperature. The datum temperature is reckoned from an origin and found experimentally to be between -12 and -10oC. Nevertheless, the maturity rule applies fairly when the initial temperature of concrete is between 16 and 27 o C (although probably a much lower minimum is acceptance) and no loss of moisture by drying takes place during the period considered. It is these limitations that have prevented a more widespread acceptance of the maturity rule. Equipment for these measurements may be constructed in many forms. Two commercially available types are: (a) Disposal maturity meters, which are based on a temperature dependent chemical reaction and are the embedded in the concrete surface at time of casting: (b) Electrically operated integrity maturity meters, consist of a microprocessor coupled to a reusable temperature sensor inserted into a metal tube which is cast into the concrete.
The measurement of maturity is a simple non-destructive technique which takes account of the temperature history within the concrete during adverse weather conditions when knowledge of strength development is important. However, these measurements relates only to the individual test points, and for a major pour it will thus be necessary to take measurement at several points simultaneously to account for variations within the concrete. This can involve considerable expense if used on a regular basis. Correlations between maturity and strength will only apply to the particular mix and circumstances for they have been developed.
Resistivity Test
It is used to measure the electrical resistance of the cover concrete. Once the reinforcement bar loses its passivity, the corrosion rate depends on the availability of oxygen for the cathodic reaction. It also depends on the concrete, which controls the ease with which ion migrates through the concrete between anodic and cathodic site. Electrical resistance, in turn, depends on the microstructure of the paste and the moisture content of the concrete. The corrosion of steel in concrete is an electrochemical process, which generates a flow of current and can dissolve metals. The lower the electrical resistance, the more readily the corrosion current flows through the concrete and greater is the probability of corrosion. The resistivity is numerically equal to the electrical resistance of a unit cube of a material and has units of resistance (in ohms) times length. The method is slow because it covers small area at a time. The system should not be used in isolation because it gives better indication of corrosion in reinforced concrete if used in combination with half-cell potentiometer.
Visual Inspection
Visual inspection provides valuable information to experienced professional. The tests programme largely depends upon the visual inspection and study of drawings, tests data etc. This may be correlated to workmanship, Structural serviceability, damages to materials and structures. Visual inspection is not confined to the surface, but may include examination of drawings, documents and preliminary tests on concrete structures, evaluation of safety of structures against provisions in codes.
CONCLUSION
The condition assessment of structure for suggesting appropriate remedial measures. Various NDT methods have been discussed in the chapter to assess the strength, quality, durability and long term monitoring of structures. It is well established that NDT methods are advantageous in determining the in place strength, integrity and relative performance of structures It is important to note that almost all the NDT methods indirectly estimate the concrete strength and strength obtained by these methods, in most of the cases, is comparable. Even then, no single method can be said to be fully reliable and therefore, the user must consider the relative importance of each method in selecting the most appropriate technique for a particular application and more than one method should be performed to correlate the results. It is also suggested that NDT tests should be carried by the skilled operators whereas interpretation of the results must be done by the experts, having experience and knowledge of application of such NDT tests. .