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Declaration of incorporation MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Knigbacher Strae 15 D-94496 Ortenburg Declaration of incorporation as defined by the EC Directives Machinery 2006/42/EC, Annex II, section B We herewith declare that the partly completed machinery Type of machinery: wiresensor, Type/Model: WDS-xxx, WPS-xxx fulfills the relevant essential requirements of the EC Directives Machinery 2006/42/EC and depending on the delivery the EC Directives Electromagnetic Compatibility 2004/108/EC. Furthermore, we declare that the relevant technical documentation for this partly completed machinery is prepared as described in Annex VII, part B. We commit ourselves to transmit the relevant technical documentation to the national authorities on request. The partly completed machinery must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the EC Machinery Directives and for which a declaration of conformity exists referred to Annex II A. Ortenburg, April 15th 2009
Dipl.-Phys. Johann Salzberger Managing Director Certified acc. to DIN EN ISO 9001: 2000
Contents
1.1 1.2 1.3 1.4 1.5 1.6 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3.1 3.2 4.1 4.2 4.3 4.4
1.
Symbols Used. .................................................................................................................................................... 5 Warnings............................................................................................................................................................. 5 Notes on CE Identification.................................................................................................................................. 6 Proper Use.......................................................................................................................................................... 6 Proper Environment............................................................................................................................................ 7 Foreseeable Misuse............................................................................................................................................ 7 Functional Principle............................................................................................................................................ 8 Structure. ............................................................................................................................................................. 8 Type Designation................................................................................................................................................ 9 Technical Data MK30........................................................................................................................................ 10 Technical Data MK46........................................................................................................................................ 12 Technical Data MK77........................................................................................................................................ 14 Technical Data MK120...................................................................................................................................... 16 Output Specifications Inkremental-encoder..................................................................................................... 17 Unpacking......................................................................................................................................................... 18 Storage. ............................................................................................................................................................. 18 Precautionary Measures................................................................................................................................... 19 Sensor Mounting. .............................................................................................................................................. 19 Wire Guide and Fastening................................................................................................................................ 25 Power Supply and Display/Output Device....................................................................................................... 25
Safety........................................................................................................................................... 5
2.
3. 4.
5. 6. 7.
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8. 9.
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Safety
1.
1.1
Safety
Symbols Used
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury. Indicates a situation which, if not avoided, may lead to property damage. Indicates an user action.
The handling of the sensor assumes knowledge of the instruction manual. The following symbols are used in this instruction manual:
i
1.2 Warnings
Do not open the sensor housing. >> Danger of injury from pre-tensioned spring motor Do not let the measuring wire rewind without control (snap back). >> Danger of injury from whiplash effect of the wire with assembly bolts/clips >> Destruction of wire and/or of sensor Do not pull or loop the measuring wire around unprotected parts of the body. >> Danger of injury Connect the power supply in accordance with the safety regulations for electrical equipment. >> Danger of injury >> Damage to or destruction of the sensor safety
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Safety Do not pull the measuring wire over measuring range. >> Destruction of the measuring wire and/or the sensor Dont let the power supply exceed the specified limits. >> Damage to or destruction of the sensor Avoid banging and knocking the sensor >> Damage to or destruction of the sensor
1.3
Notes on CE Identification
The following applies to series WPS draw wire sensors: Directive 2006/42/EC The following applies to series WPS draw wire sensors with encoder output: Directive 2004/108/EC Draw wire sensors with potentiometer output are not automatically operable devices (components). An EC declaration of conformity or CE identification is therefore not required either by EMC nor machinery law. Draw wire sensors with encoder output carry the CE mark. Sources: EMC law, Guidelines on the application of council directive 2004/108/EC, directive 2006/42/EC.
1.4
-- Draw wire sensors are used for distance or displacement measuring position determination of components or moving machine parts. -- The sensors may only be operated within the limits specified in the technical data, see Chap. 2.. -- Draw wire sensors should only be used in such a way that in case of malfunction or failure personnel or machinery are not endangered. -- Additional precautions for safety and damage prevention must be taken for safety-related applications.
Proper Use
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Safety
1.5
------
Protection class for sensor Operating temperature: Storage temperature: Humidity: Ambient pressure:
Proper Environment
IP20 1 -20 C bis +80 C (-4to +176F) -40 C bis +80 C (-40to +176F) 5 - 95% (non condensation) atmospheric pressure
Note the slight power dissipation of the potentiometer above +40C (+104 F)! (-0.15W/10K)!
1.6
Foreseeable Misuse
1) For models with potentiometer. For models with encoder depends on encoder type. wireSENSOR, WPS Page 7
2.
2.1
With the wire principle, a linear motion is transformed into a change in resistance by a rotation. A measuring wire made of highly flexible stainless steel wires is wound onto a drum with the aid of a long life spring motor. The winding drum is coupled axially with a multi-turn potentiometer (Type WPS-...-MKxx-...-Pxx) respectively with an encoder (Type WPS-...-MKxx-E).
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2.3
WPS -
Type Designation
- MKxx Output type P: potentiometer E: incremental encoder Electrical connection P: soldering tag E: integrated cable Model Measuring range in mm
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2.4
Uncontrolled retraction of the measuring wire is incorrect! >> Danger of injury from whiplash effect of the wire with assembly bolts/clips >> Destruction of wire and/or of sensor.
WPS-250 WPS-500 WPS-750 MK30 MK30 MK30 H/E 1 Output type H H/E 1 Measuring range mm 250 500 750 C 0.5% W 0.25% 0.625 mm 1.25 mm 1.87 mm Linearity (FSO) H 0.1% 0.25mm 0.5mm 0.75mm E 0.05% 0.25mm 0.375mm W 0.1 mm 0.15 mm 0.2 mm Resolution C/H quasi infinite conductive plastic- / wire- / hybrid potentiometer or Sensor element incremental encoder Operating temperature C/ F -20 ... +80 (-4 ... +176F) Housing Plastics Material Wire stainless steel with polyamid sheath (wire) Wire diameter mm 0.36 Wire mounting wire clip mounting holes and mounting grooves on the Sensor mounting sensor housing Wire retraction force (min) N approx.1 Wire extension force (max) N approx.2.5 P IP 20 Protection class DIN EN60529 E depends on sensor design P soldering tags Electrical connection E depends on sensor design P g 45 Weight E g 80 C = conductive plastic potentiometer E = inkremental encoder W = wire potentiometer H = hybrid potentiometer FSO = Full scale Output 1) Specifications for output E/E830, see Chap. 2.8. Page 10
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Functional Principle, Technical Data Models with potentiometric output WPS - .... - MK30 - Pxx Supply voltage: Resitance: Viper current: Sensitivity: max.32 VDC at 1kOhm / max. 1W 1kOhm 10% (potentiometer) 10A depends on measuring range
Models with incremental-/absolute encoder WPS - .... - MK30 - E/E830 Resolution: Sensor element: Material: 10 pulses per mm with MR500 6.7 pulses per mm with MR750 Incremental encoder Plastics (housing), stainless steel with polyamid sheath (wire)
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2.5
Output type Measuring range Linearity (FSO) Resolution Sensor element Operating temperature
Uncontrolled retraction of the measuring wire is incorrect! >> Danger of injury from whiplash effect of the wire with assembly bolts/clips >> Destruction of wire and/or of sensor.
Wire retraction force (min) Wire extension force (max) Protection class Electrical connection Wire acceleration Weight (with cable) E = inkremental encoder FSO = Full scale Output
N N
m/s g
W = wire potentiometer
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Functional Principle, Technical Data Models with potentiometric output WPS - .... - MK46 - Pxx Supply voltage: Resitance: Viper current: Temperature coefficient: Sensitivity: max. 32 VDC at 1 kOhm / max. 1 W 1kOhm 10 % (potentiometer) 10 A 0.0025 % FSO/K (valid for encoder) depends on measuring range
Models with incremental encoder WPS - .... - MK46 - E/E830 Resolution: Sensor element: Material: 4 pulses per mm Incremental encoder Plastics (housing), stainless steel with polyamid sheath (wire)
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2.6
Output type Measuring range Linearity (FSO) Resolution Sensor element Operating temperature Material
Uncontrolled retraction of the measuring wire is incorrect! >> Danger of injury from whiplash effect of the wire with assembly bolts/clips >> Destruction of wire and/or of sensor.
mm
C/ F Housing Wire mm
Wire diameter Wire mounting Sensor mounting Wire retraction force (min) Wire extension force (max) Protection class Electrical connection Wire acceleration Weight (with cable) W = wire potentiometer FSO = Full scale Output
N N
m/s g
E = inkremental encoder
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Functional Principle, Technical Data Models with potentiometric output WPS - .... - MK77-P25 / CR-P25 Supply voltage: Resitance: Viper current: Temperature coefficient: Sensitivity: max. 32VDC at 1kOhm / max. 1W 1kOhm 10% (potentiometer) 10A 0.0025% FSO/K (valid for encoder) depends on measuring range
Models with incremental encoder WPS - .... - MK77-E/E830 Resolution: Sensor element: Material: 0.43 mm Incremental encoder Plastics (housing), stainless steel with polyamid sheath (wire)
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2.7
Uncontrolled retraction of the measuring wire is incorrect! >> Danger of injury from whiplash effect of the wire with assembly bolts/clips >> Destruction of wire and/or of sensor.
Output type Measuring range Linearity Resolution Sensor element Operating temperature Material Housing Wire
mm FSO
C/ F
Wire diameter Wire mounting Sensor mounting Wire retraction force (min) Wire extension force (max) Protection class Electrical connection Wire acceleration Weight (with cable)
mm
N N
m/s kg
1) Specifications for output E/E830, see Chap. 2.8. Models with potentiometric output WPS - .... - MK120-Px Supply voltage: Resitance: Viper current: Temperature coefficient: Sensitivity: max. 32VDC at 1kOhm / max. 1W 1kOhm 10% (potentiometer) 10A 0.0025% FSO/K (valid for encoder) depends on measuring range Page 16
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2.8
Signal outputs A
A B B
0 0
Pin assignment E, E830 Pin Cable color white brown green yellow grey Assignment 0V +UB A /A B /B 0
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Delivery
3.
3.1
Delivery
Unpacking
Do not unpack the sensor by pulling the wire. Ship so, that no damage can appear. Check for completeness and shipping damages immediately after unpacking. In case of damage or missing parts, please contact the manufacturer or supplier.
Remove shipping protection of measuring wire by qualified personnel only and immediately before mounting.
3.2
Storage
Store only with the transport protection in place. This prevents the measuring wire being pulled out and accidental is snapping back. -- Storage temperature: -40C bis +80C (-40to +176F) -- Humidity: 5 - 95% (no condensation) -- Atmospheric pressure
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4.
Uncontrolled retraction of the measuring wire is incorrect! >> Danger of injury from whiplash effect of the wire with assembly bolts/clips >> Destruction of wire and/or of sensor. Save the wire during installation work.
4.1
Do not pull the measuring wire over range. >> Damage to or destruction of the sensor is possible Do not damage the measuring wire. Do not oil or grease the measuring wire. Do not bend the measuring wire. Do not pull the measuring wire at an angle. Do not allow to loop the measuring wire around objects. Fix the sensor with drawn in measuring wire to the target. Do not loop the measuring wire around parts of the body.
4.2
Model MK 30 MK 46 MK 77 MK 120
Sensor Mounting
Screws 3 x M2.5 3 x M2.5 3 x M3 3 x M6 Mounting clips yes yes yes no
The sensor does not have to be oriented in a special way. Choose the installation position so that damage and soiling of the measuring wire is avoided. Prefer an installation position with measuring wire outlet facing downwards if possible. This prevents liquids penetrating the measuring wire outlet.
Do not let snap the measuring wire! No warranty by damage through snapping.
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4.5
(.18)
9 15.5 (.61)
(.35)
Mechanics
Fig. 2 Dimensional drawing WPS- ... -MK30 with potentiometer or encoder, dimensions in mm (inches), not to scale
(.23)
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10.5 2 (.07) 3
(.41)
(dia. .11)
30 (1.18) 46 (1.81)
23.5 (.92) 2
(.07)
(.23)
3.25
(.12)
3.25
(.12)
42 (1.65) 52 (2.04)
Fig. 3 Dimensional drawing WPS- ... -50MK30 with potentiometer or encoder, dimensions in mm (inches), not to scale
(WPS-1000-MK46) 18 (.70) (WPS-1250-MK46) 20 1 (.78) Potentiometer/ incremental encoder 2 (.07) 46 (1.81) 56 (2.20) 67.5 (2.22) 12.8 (.50) 2 (.07) 3
(dia. .11)
39.5 (1.56) 6
(.24)
3.25
(.12)
3.25 (.12)
Fig. 4 Dimensional drawing WPS- ... -MK46, with potentiometer or encoder, dimensions in mm (inches), not to scale
1) 18 (.71) for WPS-1000-MK46-Pxx wireSENSOR, WPS Page 21
39.5 (1.56) 6
3.25
(.24)
46 (1.81)
(.12)
(.05)
13
71 (2.80)
(.83)
21
(.02)
0.6
58 (2.28) 68 (2.68)
Fig. 5 Dimensional drawing WPS- ... -MK46-CR, with potentiometer and radial cable, dimensions in mm (inches), not to scale
34.25 E: 24 (dia. .95) P: 22.5 (dia. .89)
(1.34)
(dia. .12)
2 (.08) 3
22.5
(.89)
5 (.2)
67 (2.64)
(.2)
67 (2.64) 77 (3.03)
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Fig. 6 Dimensional drawing WPS-...-MK77, with potentiometer or encoder, dimensions in mm (inches), not to scale
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22.5
(.89)
67 (2.64)
46 (1.81)
5 (.2)
(.2)
67 (2.64) 77 (3.03)
Fig. 7 Dimensional drawing WPS-...-MK77-CR, with potentiometer and radial cable, dimensions in mm (inches), not to scale
(2.09)
53.1
20.5
(.81)
(dia. 2.28)
58
73.5 (2.89)
27.5
(1.08)
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Fig. 8 Dimensional drawing WPS-...-MK120, measuring ranges 3000 and 5000mm, dimensions in mm (inches), not to scale Page 23
(1.52)
38.5
(dia. 2.28)
58
73.5 (2.89)
(1.08)
27.5
Fig. 9 Dimensional drawing WPS-...-MK120, measuring ranges 7500mm, dimensions in mm (inches), not to scale
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4.3
A measuring wire under tension where operators are standing can lead to injuries.
Fix the measuring wire to the target using a wire clip Fed the measuring wire perpendicularly from the sensor housing. Misalignment only permissible up to 3 degrees. If you drag of the measuring wire on the inlet hole or other objects, this leads for damaging and/or snapping of the measuring wire. Keep measuring wire in an area where it cannot be snagged or otherwise be violated.
Do not twist the measuring wire!
4.4
2 1 2 3
Imax = 10 A
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Note the pin assignment for draw-wire displacement sensors with encoder output (E). The sensor contains an additional supplement for detailed information.
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Operation Electrical connection -CR- Integral cable white brown green yellow -SR- Connector Output -U- Voltage -I- Current -P- Potentiometer 1 Power supply GND Signal GND Power supply GND ----2 3 4
2 3 4
Female connector, solder-pin side
5.
Operation
For draw wire sensors with potentiometer output (P) or encoder output (E) there are no adjustment and setting elements.
6.
The measuring wire, the wire drum, the spring motor and the potentiometer may not be greased or oiled. The notes on wire guiding, see Chap. 4.3, must be observed during operation. Imperfect wire guiding can lead to increased wear and premature defects. The warranty and all liability claims are null and void if the device is manipulated by unauthorised persons. Repairs are to be made exclusively by Micro-Epsilon.
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Decommissioning, Disposal
7.
Decommissioning, Disposal
Disconnect the power supply and output cable on the sensor. Release the measuring wire from the measuring object. Do not let the measuring wire rewind without control (snap back).
The sensor is produced according to the directive 2002/95/EC (RoHS). The disposal is done according to the legal regulations (see directive 2002/96/EC).
8.
Warranty
All components of the device have been checked and tested for perfect function in the factory. In the unlikely event that errors should occur despite our thorough quality control, this should be reported immediately to MICRO-EPSILON. The warranty period lasts 12 months following the day of shipment. Defective parts, except wear parts, will be repaired or replaced within this period if you return the device to MICRO-EPSILON free of charge. This warranty does not apply towards damages resulting from abuse of the equipment and devices, from forceful handling or installation of the devices or from repair or modifications performed by third parties. No other claims, except as warranteed, are accepted. The terms of the purchasing contract apply in full. MICRO-EPSILON will specifically not be responsible for eventual consequential damages. MICRO-EPSILON always strives to supply customers with the finest and most advanced equipment. Development and refinement is therefore performed continuously and the right for design changes without prior notice is accordingly reserved. For translation in other languages the data and statements of the German language operation manual are to be taken as authoritative.
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Appendix
9.
Appendix
Guide pulley adjustable with mounting socket, see Fig. 12 Guide pulley fix with mounting socket, see Fig. 13 Wire extension with wire clip, see Fig. 14, wire length in millimeters for xxxx, max. 10.000 mm (33 ft)
Adjust the distance, that the wire cant snap off! SW3 DIN911 SW 10 2x M4 DIN84/912
(.33)
25 (.98)
55 (2.17) 8.5
SW3 DIN911
(.26)
6.5
(.24)
12 (.47) 40 (1.57)
8.3
(.33)
Fig. 12 Guide pulley TR1-WPS with mounting socket, dimensions in mm inches, not to scale
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Appendix
21 (dia. 0.83) 4
(.16)
30 (1.18)
8 (.31)
(.16)
14 (.55)
4.3
(dia. 0.17)
Fig. 13 Guide pulley TR3-WPS fix with mounting socket, dimensions in mm inches, not to scale
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Appendix
(.37) (.04)
9.5
40 (1.57)
25 (.98)
7.5
(dia. 0.30)
0.45
(dia 0.02)
(.71)
18
(dia. 0.12)
Appendix
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MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Knigbacher Str. 15 94496 Ortenburg / Deutschland Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 info@micro-epsilon.de www.micro-epsilon.de
X9751099-D041011HDR
*X9751099-D04*