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S. NO. 1 2 3 4 5 6 7 8 9
CENTER DISTANCE OF INPUT-OU TPUT OF GEAR BOX(MM) 350 475 650 650 700 800 800 950 1100
S.NO. 1 2 3 4 5 6 7 8 9
HOISTING 101 102 102 103 103 103 103,104 104 105
LT/CT 100 101 101 102 102 103 103 103 014
S.NO. 1 2 3 4 5 6 7 8 9 10
RPM 915 943 950 967 968 970 972 975 978 982
LT/CT 100/18 100/18 100/18 160/18 200/18 200/18 200/18 200/34 250/18 --
HOISTING 100/18 100/18 160/18 200/18 200/18 200/34 200/34 250/34 300/34 300/34
Where, M = Mass of the hook assembly plus the rated safe working load of the crane, in Tonnes V = Free running speed in metres/minute Cv=Service Factor for Vertical Motion, 0.67 for AC Motors, 0.5 for DC Motors Cdf=Duty Factor as per Class of Duty Values in Table below Class of Duty I II III IV m = Number of Pairs of Gears n = Number of Rotating Sheaves, passed over by each part of rotating rope attached to the drum Camb=Derating Factor depending upon the Ambient Temperature of operation as in Table below Cdf For Vertical Motion 1.32 1.50 1.60 1.60
HOISTING MOTOR SELECTION CHART FOR COMMON SWLs ASSUMPTIONS :Hoisting Speed Class of Duty Ambient Temperature Motor S.NO. 1 2 3 4 5 6 7 8 9 : 5 meters / minute : III : 40C : 40 % CDF, 6 Pole SWL, Tonnes 3 5 7.5 10 12.5 15 20 25 30 COMPUTED MOTOR KW, 4 FALLS 3.02 5.35 8.05 10.76 13.42 16.09 21.43 --COMPUTED MOTOR KW, 6 FALLS ----13.70 16.41 21.87 28.75 34.49 COMPUTED MOTOR KW, 6 FALLS -----16.75 22.31 29.33 35.19
6-Pole, Slipring,CDF 40% KW 1.5 1.8 2.6 4.5 6.7 9 13.2 17.6 24.6 30.5 36 42 53.5 66 93 116 HP 2 2.4 3.5 6 9 12 17.5 24 33 41 48 56 72 89 126 156 RPM 935 920 925 925 960 940 950 960 970 970 965 980 975 975 980 979 KW 0.17 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 9.3 11 15 18.5
6-Pole, SQ Cage, CDF40% HP 0.23 0.50 0.74 1.01 1.48 2.01 2.95 4.96 7.38 10.06 12.47 14.75 20.12 24.81 RPM 865 880 890 890 935 880 900 910 925 920 970 970 970 975
Where, M = Mass of the crane or trolley plus the rated safe working load of the crane, in Tonnes V = Free running speed in metres/minute
s = Service Factor for Motor Plugging, 0.95 for motors without plugging and 1 for motors with plugging
Cdf=Duty Factor as per Class of Duty Values in Table below Class of Duty I II III IV Cdf For Horizontal Motion 1.12 1.25 1.40 1.50
T = 1.7 for motors having Pull out Torque of 275% of their Full Load Torque F = Overall Friction Factor, 8 Kgf per tonne for wheels on Anti Friction Bearings a = Average Linear Acceleration Factor as per Table Below Condition Speed to be reached in meters/minute 240 190 150 120 100 60 40 25 15 10 Acceleration in cm/sec , Low and Moderate Speed ---22 19 15 12 10 8 7
2 2 2
N =Mechanical Efficiency of Gearing, For Spur and Helical Gearing it can be taken as 0.95 per reduction
CT MOTOR SELECTION CHART FOR COMMON SWLs ASSUMPTIONS :Class of Duty Reduction of Gear Box Motor : III : Two Stage : 40 % CDF, 6 Pole, without plugging
KW @ 15 mpm, low acceleration 0.28 0.93 1.79 2.71 4.33 6.01 9.82 15.03 20.22
KW @ 25 mpm, low acceleration 0.48 1.58 3.02 4.57 7.28 10.09 16.46 25.17 33.83
KW @ 25 mpm, moderate acceleration 0.53 1.67 3.14 4.72 7.46 10.32 16.74 25.52 34.24