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MAKING MODERN LIVING POSSIBLE

TripleLynx

Reference Manual

Three phase 10, 12.5 and 15 kW

SOLAR INVERTERS

Contents

Contents 1. Introduction
Introduction Important Safety Information Hazards of PV systems Connection Area PV Load Switch and Cable Lock Software Version Manual History Available Literature List of Abbreviations List of Symbols Installation Sequence 5 5 7 7 8 8 8 8 9 9 9 10 11 11 12 12 13 14 17 19 20 20 22 23 24 25 25 25 27 27 27 28 28 29 29 36 37

2. Description of the Inverter


Mechanical Overview of inverter Description of the Inverter Functional Overview Functional Safety International Inverter Derating Too High Grid Power MPPT Efficiency Start-up Wiring Diagram Autotest Procedure - Italy Only

3. Change of Functional Safety Settings


Functional Safety How to Change Inverter Settings

4. Requirements for Connection


Requirements for AC - Connection Mains Circuit Breaker, Cable Fuse and Load Switch Mains Circuit Specifications Cable Requirements Grid Impedance Requirements for PV Connection Recommendations and Goals when Dimensioning Thin Film

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Lightning Protection Selection of Installation Place Thermal Management Simulation of PV Other Selection of Installation Place Thermal Management

38 38 38 38 39 39 39 40 40 42 44 44 47 47 49 50 51 51 52 52 53 54 54 54 55 55 55 56 57 57 57 58 58 59 59 59 60 63

5. Installation and Start-up


Installation Dimensions and Patterns Mounting the Inverter Removing the Inverter Opening and Closing the Inverter AC Grid Connection PV Connection Parallel / Individual PV Configuration Manual PV Configuration

6. Connection of Peripheral Units


Overview General Procedure for Installation of Peripheral Cables RS485 Peripheral and Ethernet Units which apply RJ45 Other Peripheral Units Sensor Inputs Temperature Sensor Irradiation Sensor Energy Meter Sensor (S0) Alarm Output GSM Modem RS485 Communication External Datalogger External Weblogger Ethernet Communication

7. Man Machine Interface


Integrated Display Unit Security Levels View View 2 Status Production Log

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Setup Overview of Event Log Peripheral Units Setup Sensor Setup Alarm Output GSM modem RS485 Communication Ethernet Communication Start-up and Check of Settings Master Mode

65 67 68 68 68 69 69 69 69 72 73 73 73 73 75 75 76 78 79 79 79 79 80 80 81 82 84 84 86 87 87 89 89 89 91 91 92 92

8. Web Server Quick Guide


Introduction Supported Characters Accessing the Web Server Operation Web Server Structure Plant, Group and Inverter Overview Additional Information

9. Ancillary Services
Introduction Power Level Adjustment (PLA) Grid Frequency Derating (MV) Ride Through Reactive Power (MV) Managing Reactive Power Using TLX+ Managing Reactive Power Using TLX Pro+ Danfoss Grid Management Box Theory Fault Ride Through (MV)

10. Service and Repair


Troubleshooting Maintenance Cleaning the Cabinet Cleaning the Heatsink

11. Technical Data


Technical Data Norms and Standards Where to Install and Conditions for Installation

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Torque Specifications for Installation Auxiliary Interface Specifications Network Topology

93 94 96 98 98 98 99 100 100 101 104 106 109 111

12. Approvals and Certifications


Conformity EC Declaration of Conformity Functional Safety (VDE 0126-1-1) VDEW Konformittserklrung Declaration of Conformity - Spain (Royal Decree RD1663) Declaration of Conformity - Italy (DK5940) Declaration of Conformity - Greece Harmonics (EN61000-3-12) RCMU Declaration Country Settings

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1. Introduction
1.1. Introduction
This manual describes the Danfoss TripleLynx inverter series including: TLX TLX+ TLX Pro TLX Pro+ All persons installing and servicing inverters must be trained in and have experience with the general safety rules to be observed when working on electrical equipment. Installation and service personnel should also be familiar with local requirements, rules and regulations as well as safety requirements. Throughout the manual reference is made to the display or the Web Server. Some areas in the user interfaces are password protected to avoid unintentional changing of critical safety settings. For information on the security levels and how to operate the display or the Web Server, please see the section Man Machine Interface and the Web Server Quick Guide. Throughout this manual, whenever the TripleLynx name is mentioned, all types of the inverter are meant. Whenever the TLX version is mentioned, both the TLX version and the TLX+ version are meant, unless otherwise specified. Whenever the TLX Pro version is mentioned, both the TLX Pro version and the TLX Pro+ version are meant, unless otherwise specified.

Note: Web Server is only applicable to the TLX Pro version.

Illustration 1.1: TripleLynx

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1. Introduction

TripleLynx Inverters IP 54 enclosure Type TLX and TLX+ TLX and TLX+ TLX and TLX+ TLX Pro and TLX Pro+ TLX Pro and TLX Pro+ TLX Pro and TLX Pro+ Max AC power 10 kW 12.5 kW 15 kW 10 kW 12.5 kW 15 kW PLA PV load switch /DC /DC /DC /DC /DC /DC Connectors MC4 MC4 MC4 MC4 MC4 MC4 Ancillary Services for TLX+ variants only for TLX+ variants only for TLX+ variants only for TLX+ variants only for TLX+ variants only for TLX+ variants only

Table 1.1: TripleLynx inverter range

Product label A product label is attached to the side of the inverter. This provides information on the type of inverter, along with the most important specifications. Pay special attention to the serial number (1). This is used for identification by Danfoss.

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1.1.1. Important Safety Information


Safety information important for human safety. Violation of warnings may result in injury to persons or death.

Information important for the protection of property. Violation of this type of information may cause damage and loss of property.

Note: Useful additional information or Tips and Tricks on specific subjects. Read this before installing, operating or maintaining the inverter. Before installation: Check for damage to inverter and packaging. If you are in doubt, please contact your supplier before installing the inverter. Installation: For optimum safety, please follow the steps described in this manual. Keep in mind that the inverter has two voltage carrying sides; the PV input and the AC grid. Disconnecting the inverter: Before starting work on the inverter, switch off AC grid at the mains switch and PV using the PV load switch. Ensure that the device cannot be unintentionally reconnected. Use a voltage tester to ensure that the unit is disconnected and voltage free. The inverter can still be charged with very high voltage at hazardous levels even when it is disconnected from grid/mains and solar modules. Wait at least 30 min. following disconnection from grid and PV panels before proceeding. Maintenance and modification: Only authorised personnel are allowed to repair or modify the inverter. To ensure optimum personal safety, only original spare parts available from your supplier should be used. If non-original spare parts are used, the compliance with CE guidelines in respect of electrical safety, EMC and machine safety is not guaranteed. Also observe the danger of burn injury. The temperature of the cooling racks and components inside the inverter may exceed 70C. Functional safety parameters: Never change the parameters of the inverter without authorisation from the local energy supply company and instructions from Danfoss. Unauthorised changes of functional safety parameters may cause injury or accidents to people or inverter. Additionally it will lead to the cancellation of all inverter operating approval certificates. The Danfoss inverters are all designed according to the German VDE0126-1-1 (February 2006) standard, which includes an insulation test between PV array(s) and Earth, and a type B, RCMU according to DIN VDE 0100-712.

1.1.2. Hazards of PV systems


Very high DC voltages are present in the system even when the AC grid is disconnected. Faults or inappropriate use may lead to electric arcing. Do not work on the inverter while it has current connected to it. The short-circuit current of the photovoltaic panels is only slightly higher than the maximum operating current and depends on the level of solar irradiation.

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1.1.3. Connection Area

Illustration 1.2: Overview of Danfoss TripleLynx connection area

1. 2. 3.

AC connection area, see section AC Grid Connection DC connection area, see section PV Connection Communication, see section Connection of Peripheral Units

1.1.4. PV Load Switch and Cable Lock


The inverter has been equipped with a PV load switch (1) for safe disconnection of DC current. To avoid unintentional disconnection of DC cables, cable locks are available as a separate product, safety lock clip PV-SSH4.

Illustration 1.3: TripleLynx PV load switch

1.1.5. Software Version


Always read the newest version of this manual. This manual is applicable for TripleLynx inverter software 2.0 and on. To see the software version please see [Status inverter serial no. and SW ver.] in the user interface

1.1.6. Manual History


This is the third version of the TripleLynx inverter reference manual.

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1.1.7. Available Literature


Available literature: TripleLynx Installation Manual TripleLynx User Manual Datalogger Manual Weblogger Manual GSM Manual RS485 Product and Application Note Ethernet Product and Application note Web Server User Manual Sensor Interface Quick Guide

Please contact your inverter supplier for in-depth information regarding the above or other related issues.

1.1.8. List of Abbreviations


Definitions and Abbreviations
Abbreviation DNO DSL EMC (Directive) ESD GSM IEC LED LVD (Directive) P PCB PE PELV PLA PNOM PSTC RCMU RISO ROCOF RTC Q S SW THD TLX TN-S TN-C TN-C-S TT Description Distribution Network Operator Digital Subscriber Line Electromagnetic Compatibility Directive Electrostatic Discharge Global System for Mobile communications International Electrotechnical Commission Light-emitting diode Low Voltage Directive P is the symbol for real power and is measured in Watts (W) Printed Circuit Board Protective Earth Protected extra-low voltage Power Level Adjustment Power, Nominal conditions Power, Standard Test Conditions Residual Current Monitoring Unit Insulation Resistance Rate Of Change Of Frequency Real Time Clock Q is the symbol for reactive power and is measured in reactive volt-amperes (VAr) S is the symbol for apparent power and is measured in volt-amperes (VA) Software Total Harmonic Distortion TripleLynx Terre Neutral - Separate. AC Network Terre Neutral - Combined. AC Network Terre Neutral - Combined - Separate. AC Network Terre Terre. AC Network

1.1.9. List of Symbols


The following symbols are used throughout this manual. To ease the understanding and reading of this manual, please pay attention to the following explanatory notes and the intended use of symbols, designations, font types etc.

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Symbol

Italics

[ ] used in text [x ] superscripted in headlines

Explanatory note 1) Indicates reference to a section of the present manual. 2) Italics are also used to indicate an operation mode, e.g. operation mode Connecting. 1) Encloses a path of menu navigation. 2) Also used to enclose abbreviations such as [kW]. Indicates user level, where x is between 0-2. Indicates a step within menu navigation. Indicates a note to which attention should be paid. Indicates a caution to which attention should be paid.

Site Map Symbol [x] [*]

Explanatory note Indicates a submenu. Defines current user level, where x is between 0-2. Defines whether this page is shown when logged in as user.

1.1.10. Installation Sequence


1. 2. 3. 4. 5. Read the installation manual. Pay special attention to the sections on Important Safety Information. Install the inverter according to the section Installation Dimensions and Patterns and the section Mounting the inverter. Open the inverter according to the section Opening and Closing the Inverter. Install AC according to the section AC Grid Connection. Install PV. Remember to use the terminal block to establish parallel connection (if required), as described in the section PV Connection and the section Parallel/Individual PV Configuration. The inverter has auto-detection. Install Auxiliary input according to the section Connection of Peripheral Units. Close the inverter according to the section Opening and Closing the Inverter. Turn on AC at the mains switch. Set language, time, date, installed PV power and country as prompted by the display, see the section Man Machine Interface. Turn on PV by turning the PV load switch on. Verify your installation by comparing with the auto-detection result in the display as described in the section PV Connection . The inverter is now ready for operation.

6. 7. 8. 9. 10. 11. 12.

The TLX Pro inverter can also be configured via the Web Server. For further information please refer to the Web Server User Manual.

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2. Description of the Inverter

2. Description of the Inverter


2.1. Mechanical Overview of inverter

Illustration 2.1: Mechanical Overview of Danfoss TripleLynx Inverter

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Item number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part Name Wall Plate Side Plate Die Cast Aluminium-Heatsink DC-switch (PV load switch) Bottom part Fan grill 80x80 mm Fan, Sunon 80x80x38 Cover for 80x80mm fan hole Aux. board Modem int. board Communication board Display Front Cover Gasket, Cabinet front cover Control board Fan, Sunon 40x40x15 Mounting plate for PCB Power board Coil box Top part

Quantity 1 2 1 1 1 3 (12.5 kW and 15 kW) 2 (10 kW) 3 (12.5 kW and 15 kW) 2 (10 kW) 1 (Only 10 kW) 1 1 1 1 1 1 1 1 1 1 1 1

2.2. Description of the Inverter


2.2.1. Functional Overview
The TripleLynx series are transformerless, 3 phase inverters with a high performance 3-level inverter bridge. For maximum flexibility the inverter has 2 or 3 separate inputs and equivalent number of MPP trackers (the number of trackers and inputs depend on the type). The inverter has an integrated residual current monitoring unit, insulation test functionality and an integrated PV load switch. To support reliable power generation during grid faults, the inverter has extended Ride Through capabilities. TripleLynx is additionally an international inverter that supports multiple countries. The inverter has a wide range of interfaces: Man machine interface TLX Pro Sensor inputs S0 metering input Irradiation sensor input (Pyranometer) 3 x Temperature inputs (PT1000) Display Web Server (TLX Pro) Standard RS485 Optional GSM modem Ethernet (TLX Pro)

Communication interface:

Alarm outputs

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2. Description of the Inverter

1 x potential free relay

Illustration 2.2: Functional overview of the TripleLynx inverter

2.2.2. Functional Safety


The inverters in the TripleLynx range are designed according to the German Functional Safety VDE0126-1-1 (2006) standard, the Italian DK5940-2.2 (2007) standard and the Spanish RD 1663 (2000) Royal Decree. They therefore cover a wide range of countries with regard to the design of the functional safety circuits. This means the inverter can be installed in a range of countries. (see section: International Inverter). Single Fault Immunity The functional safety circuit is designed with two independent monitoring units, each having control of a set of grid-separation relays to guarantee single fault immunity. All functional safety circuits are tested during start-up to ensure safe operation for everyone. If a circuit fails more than once out of three times during the self-test, the inverter goes into fail safe mode. If the measured grid voltages, grid frequencies or residual current during normal operation differ too much between the two independent circuits, the inverter ceases to energise the grid and repeats the self-test. The functional safety circuits are always activated and cannot be disabled. Grid Surveillance The grid is under constant surveillance when the inverter energises the grid. The following parameters are monitored: Grid voltage magnitude (instantaneous and 10-minute average) Grid voltage frequency Three-phase Loss-of-Mains (LoM) detection Rate-of-Change-of-Frequency (ROCOF) DC content of grid current Residual Current Monitoring Unit (RCMU)

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The inverter ceases to energise the grid if one of the parameters violates the country specific settings. The insulation resistance between the PV arrays and earth is also tested during the selftest. The inverter will not energise the grid if the resistance is too low. It will then wait 10 minutes before making a new attempt to energise the grid. The inverter has four operation modes Please see section on Man Machine Interface for information on LEDs. Off grid (LEDs off) When no power has been delivered to the AC grid for more than 10 minutes, the inverter disconnects from the grid and shuts down. This is the normal night mode. The user and communication interfaces are still powered for communication purposes. Connecting (Green LED flashing) The inverter starts up when the PV input voltage reaches 250 V. The inverter performs a series of internal self-tests, including PV auto detection and measurement of the resistance between the PV arrays and earth. Meanwhile, it also monitors the grid parameters. When the grid parameters have been within the specifications for the required amount of time (depends on country settings), the inverter starts to energise the grid. On grid (Green LED on) The inverter is connected to the grid and energises the grid. The inverter disconnects if: It detects abnormal grid conditions (depending on country settings), if an internal event occurs or if no PV power is available (no power is supplied to the grid for 10 minutes). It then goes into connecting mode or off grid mode. Fail Safe (Red LED flashing) If the inverter detects an error in its circuits during the self-test (in connecting mode) or during operation, the inverter goes into fail safe mode. The inverter will remain in fail safe mode until PV power has been absent for a minimum of 10 minutes, or the inverter has been shut down completely (AC + PV). Please refer to the section on Troubleshooting for further information.

2.2.3. International Inverter


The inverter is shipped with a set of settings for different countries. In this way, it is possible to have only one variant of the inverter; the international inverter. However, always obtain approval from the local DNO prior to connecting any inverters to the grid. The country is selected once at installation when the inverter prompts for input. It is later possible to validate which country setting is applied by using the display or Web Server [Home Status Inverter]. Note that it is only possible to change this country setting by accessing the configuration area of the display, which requires a password [ Setup Security].

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The table below contains detailed information about the functional safety settings: The cycle RMS values of the grid voltages are compared with two lower and two upper trip-settings, e.g. over voltage (stage 1). If the RMS values violates the trip-settings for more than the duration of "clearance time", the inverters cease to energise the grid. Additionally, the cycle RMS value is averaged over 10 minutes. If this mean value exceeds the trip-setting the inverter also ceases to energise the grid. The 10-minute value is not included due to functional safety but to enhance the power quality of the grid. The cycle-to-cycle value of the grid frequency is also compared with two limits: lower and upper. If the frequency violates the trip settings for more than the duration of "clearance time", the inverters cease to energise the grid. Loss of Mains (LoM) is detected by two different algorithms: 3-phase voltage surveillance (which is allowed as the inverter has individual control of the three phase currents) and rate of change of frequency (ROCOF). The cycle RMS values of the phase-phase grid voltages are compared with a lower trip-setting. If the RMS values violate the trip-settings for more than the duration of "clearance time", the inverters cease to energise the grid. The ROCOF values (positive or negative) are also compared to the trip-settings and the inverter ceases to energise the grid when violated. The DC content of the grid current is measured and the inverter ceases to energise the grid if the amount of DC current exceeds the applied trip-setting. The DC value of the grid current is not included due to functional safety but to enhance the power quality of the grid. A Residual Current Monitor Unit (RCMU) is also included in the inverter. The inverter ceases to energise the grid as follows: If the cycle RMS value of the residual current violates the trip-settings for more than the duration of "clearance time", the inverters cease to energise the grid. If a sudden jump in the DC value of the residual current is detected the inverter also ceases to energise the grid. During start-up the inverter measures the Earth-to-PV isolation resistance. If the value is too low the inverter will wait 10 minutes and then make a new attempt to energise the grid. Note: The value given in the table is corrected internally with additional 200 k in order to compensate for measuring inaccuracy. If the inverter ceases to energise the grid due to grid frequency or grid voltage (not 3phase LoM) and if the frequency or voltage are restored within a short time (short-interruption time), the inverter can reconnect when the grid parameters have been within their limits for the specified time (reconnect time). Otherwise, the inverter goes back to the normal connection sequence.

By selecting country options ending in (MV), the inverter will be set up according to national medium voltage grid requirements. See Chapter 9, Ancillary Services, for additional non-safety functionalities which are country-specific.

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Austria Austria (BDEW MV) Belgium Belgium (MV) Czech Rep. Czech Republic (MV) Denmark France France (MV) Germany Germany (MV) Greece Italy Luxembourg Malta Netherlands Portugal Spain Spain (MV) Sweden Switzerland Turkey

Under voltage (stage 2) Trip set- Clearance ting [V] time [m s] N.A N.A 69 150 N.A 115 N.A 104 N.A N.A 104 N.A 104 N.A N.A N.A N.A 115 115 N.A 46 196 N.A N.A N.A 40 N.A 300 N.A N.A 300 N.A 300 N.A N.A N.A N.A 100 100 N.A 500 200 N.A N.A

Under voltage (stage 1) Trip set- Clearance ting [V] time [m s] 196 200 161 2700 184 196 196 184 196 184 184 184 184 184 184 184 207 196 196 196 184 207 184 203 200 1500 200 1000 1500 200 1000 200 1000 500 200 200 1500 2000 2000 1000 1000 60000 200 50

10-minute mean voltage Trip set- Clearance ting [V] time [m s] 253 200 N.A N.A N.A N.A N.A N.A 253 N.A N.A 253 N.A N.A N.A 253 N.A 253 253 253 N.A 243 253 233 N.A N.A N.A N.A 200 N.A N.A 200 N.A N.A N.A 200 N.A 200 200 200 N.A 200 200 200

Over voltage (stage 1) Trip set- Clearance ting [V] time [m s] 255 200 242 60000 264 253 254 253 253 264 264 264 264 264 276 264 264 253 253 253 253 243 264 233 200 100 200 100 1500 200 100 200 100 500 100 200 1500 200 200 1000 1000 60000 200 50

Over voltage (stage 2) Trip set- Clearance ting [V] time [m s] N.A N.A 264 40 N.A 300 N.A 300 N.A N.A 300 N.A 300 N.A N.A N.A N.A 300 300 N.A 300 264 N.A N.A N.A 1000 N.A 1000 N.A N.A 1000 N.A 1000 N.A N.A N.A N.A 50 50 N.A 1000 200 N.A N.A

Table 2.1: Country Settings for the TLX Product Range - Part 1
Under frequency Trip setting [Hz] Austria Austria (BDEW MV) Belgium Belgium (MV) Czech Rep. Czech Republic (MV) Denmark France France (MV) Germany Germany (MV) Greece Italy Luxembourg Malta Netherlands Portugal Spain Spain (MV) Sweden Switzerland Turkey 47.00 47.50 47.50 47.50 49.50 48.50 47.00 49.80 47.50 47.50 47.50 49.50 49.70 47.50 47.00 49.00 49.00 48.00 48.00 47.00 47.00 47.50 Clearance time [m s] 200 100 200 40 200 100 500 200 100 200 100 500 100 200 500 200 200 1000 1000 500 200 200 LoM - ROCOF LoM - 3 surveillance Trip setClearance Trip setClearance Trip setClearance ting [Hz] time [m s] ting [V] time [m s] ting [Hz/ time [m s] s] 51.00 200 339 200 N.A N.A 51.50 100 N.A N.A N.A N.A Over frequency 50.20 51.50 50.50 50.50 51.00 50.20 51.50 50.20 51.50 50.50 50.30 50.20 50.50 51.00 51.00 51.00 51.00 51.00 50.20 52.00 200 40 200 100 500 200 100 200 100 500 100 200 500 200 200 1000 1000 500 200 200 319 N.A 340 N.A 340 319 N.A 319 N.A 319 319 319 359 339 339 339 N.A 359 319 351 200 N.A 200 N.A 200 200 N.A 200 N.A 200 200 200 200 200 200 200 N.A 200 200 200 1.00 1.00 N.A N.A 2.50 N.A N.A N.A N.A N.A N.A N.A 1.67 N.A N.A N.A N.A N.A N.A N.A 100 100 N.A N.A 200 N.A N.A N.A N.A N.A N.A N.A 500 N.A N.A N.A N.A N.A N.A N.A DC content of AC grid current Trip setClearance ting [mA] time [m s] 1000 1000 220 1000 1000 1000 220 1000 1000 1000 1000 220 110 1000 110 220 220 1000 1000 1000 1000 1000 200 2000 200 2000 200 2000 900 200 2000 200 2000 900 1800 200 1800 900 900 200 2000 200 200 200

Table 2.2: Country Settings for the TLX Product Range - Part 2

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Austria Austria (BDEW MV) Belgium Belgium (MV) Czech Rep. Czech Republic (MV) Denmark France France (MV) Germany Germany (MV) Greece Italy Luxembourg Malta Netherlands Portugal Spain Spain (MV) Sweden Switzerland Turkey

Residual current, absolute value Trip setting Clearance [mA] time [m s] 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300

Residual current, step value (stage 1) Trip setting Clearance [mA] time [m s] 30 200 30 200 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300

Residual current, step value (stage 2) Trip setting Clearance [mA] time [m s] 60 150 60 200 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150

Residual current, step value (stage 3) Trip setting Clearance [mA] time [m s] 150 40 150 40 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

Isolation resistance Trip setting [k] 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200

Table 2.3: Country Settings for the TLX Product Range - Part 3
Connecting times Frequency stabilisation Connect [s] Re-connect [s] Short interruption Activation [Hz] Gradient Deactivation [Hz] Time gradient [s] [%/Hz] [%/min.] 20 20 0 N/A N/A N/A N/A 20 5 3 50.20 40 50.05 10 30 30 20 30 20 30 30 30 30 180 30 30 180 180 20 30 30 20 30 30 5 5 20 5 20 30 5 5 5 180 5 5 180 180 20 5 5 20 5 30 3 3 0 3 0 0 3 3 3 0 3 3 0 0 0 3 3 0 3 0 N/A 50.20 N/A 50.20 N/A N/A 50.20 N/A 50.20 N/A N/A N/A N/A N/A N/A N/A 50.20 N/A N/A N/A N/A 40 N/A 40 N/A N/A 40 N/A 40 N/A N/A N/A N/A N/A N/A N/A 40 N/A N/A N/A N/A 50.05 N/A 50.05 N/A N/A N/A 50.05 N/A N/A N/A N/A N/A N/A N/A 50.05 N/A N/A N/A N/A 10 N/A 10 N/A N/A N/A 10 N/A N/A N/A N/A N/A N/A N/A 10 N/A N/A N/A

Austria Austria (BDEW MV) Belgium Belgium (MV) Czech Rep. Czech Republic (MV) Denmark France France (MV) Germany Germany (MV) Greece Italy Luxembourg Malta Netherlands Portugal Spain Spain (MV) Sweden Switzerland Turkey

Table 2.4: Country Settings for the TLX Product Range - Part 4

2.2.4. Derating
Derating the output power is a means of protecting the inverter against overload and potential failure. Furthermore, derating can also be activated to reduce the output power to the grid. Derating is activated by: Too high PV current Too high internal temperature Too high grid current Too high grid voltage

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2. Description of the Inverter

Too high grid power Too high grid frequency1 External command for Power Level Adjustment (PLA feature)

1) Can only be activated when the inverter is connected to a medium / high voltage AC network, e.g. the country is selected as _MV country.

Derating is accomplished by adjusting the PV voltage and subsequently operating outside the maximum power point of the PV arrays. The inverter continues to reduce the power until the potential overload ceases or the commanded PLA level is reached. The total amount of time the inverter has derated can be seen in the display [Log Derating]. Security level-1 password provides access to view the distribution of the various types of derating. Derating due to PV current or grid power indicates that too much PV power has been installed, whereas derating due to grid current, grid voltage and grid frequency indicate issues with the grid. See Chapter 9, Ancillary Services, for more information. When derating on temperature the output power may vary up 1.5 kW. Grid Voltage Derating If the grid voltage exceeds a defined limit U1 , the inverter derates the output power. If the grid voltage increases and exceeds the defined limit 10 min mean (U2) (see the section International Inverter, country list, ) the inverter ceases to energise the grid in order to maintain power quality and protect other equipment connected to the grid.

Illustration 2.3: Grid Voltage Derating

Current Derating At grid voltages lower than the nominal voltage, the inverter may derate to keep the output current within the specifications.

Illustration 2.4: Current derating

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Temperature Derating Derating due to temperature is a sign of too high ambient temperature, a dirty heatsink, a blocked fan or similar. Please see the section on Maintenance for advice.

Illustration 2.5: Derating Temperature


TripleLynx 10 kW PV current, per input 12 A (+2 %) Grid current, per phase 15 A (+2 %) Grid power, total 10 000 W (+3 %) TripleLynx 12.5 kW 12 A (+2 %) 18 A (+2 %) 12 500 W (+3 %) TripleLynx 15 kW 12 A (+2 %) 22 A (+2 %) 15 000 W (+3 %)

Table 2.5: Derating limits. To avoid unintentional derating due to measurement inaccuracy the values in brackets are added to the limits.

PV Power Settings in the Display It is very important to set the nominal PV power installed on the PV inputs. This is particularly important if the amount of PV power is not the same on each of the individual PV inputs. The parameter for adjusting the PV power is found in the display [Setup Calibration PV array]. Note that when two or more PV inputs are connected in parallel, each PV input in the parallel group must be set to the total amount of PV power installed to that group divided by the number of parallel inputs. Examples of Installed PV Power can be found in the section Start-up and Check of Settings.

2.2.5. Too High Grid Power


The factory settings include a preset DC power capacity per input, which is 6 kW per PV input. To avoid exceeding the maximum DC power allowed, the inverter will reduce the value evenly; hence:
TripleLynx inverter type No. of PV inputs Overall DC limit for the inverter TLX 10k 2 10.3 kW TLX 12.5k 3 12.9 kW TLX 15k 3 15.5 kW Default DC power limit per PV input 5.15 kW 5.15 kW 5.16 kW DC power limit per PV input 6.0 kW 6.0 kW 6.0 kW

When the levels of the generated PV power differ from one input to the next, the PV configuration is defined as asymmetric. When the PV configuration is asymmetric, the user should manually set the installed PV power to utilise the potential of 6kW per input to increase performance and avoid unintentional loss. The installed PV power is defined as the generated PV-to-Grid power. To calculate these values use the module [kWp] STC values and divide by the PV-to-Grid ratio (Kpv-ac).

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2. Description of the Inverter

Set PV input values for asymmetrical layouts To enter the PV input values:

1. 2. 3. 1. 2. 3.

Enter the installed PV power of each input via the display of the inverter. Access the display at security level 1, under [Setup Setup details Installed PV power]. Entering PV areas is optional. The correct amount of installed PV power is entered. The overall DC limitation of the inverter is not exceeded. Each value does not exceed the maximum 6 kW DC power per PV input.

Allocate values for each PV input, ensuring that:

For further details and examples please refer to Product and Application Note Optimising asymmetrical PV configuration for TripleLynx.

2.2.6. MPPT
A Maximum Power Point Tracker (MPPT) is an algorithm which is constantly trying to maximise the output from the PV array. The MPPT included in the TLX range of inverters is based on the Incremental-Conductance algorithm with some slight modifications. The algorithm updates the PV voltage fast enough to follow quick changes in solar irradiance, > 30 W/(m2*s).

Illustration 2.6: Measured MPPT efficiency for two different ramp profiles. Dotted line: Ramp up from 300 W/m2 to 1000 W/m2 and back. Full coloured line: Ramp up from 100 W/m2 to 500 W/m2 and back.

2.2.7. Efficiency
The efficiency has been measured with a Yokogawa WT 3000 precision power analyser over a period of 250 sec. The efficiency graphs for the individual types in the TripleLynx inverter range are depicted below:

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Illustration 2.7: Efficiency TripleLynx 10 kW

Illustration 2.8: Efficiency TripleLynx 12.5 kW

Illustration 2.9: Efficiency TripleLynx 15 kW

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PPV/UPV 5% 10 % 20 % 30 % 50 % 100 % EU

TripleLynx 10 kW 420 V 700 V 800 V 87.3 % 90.4 % 89.1 % 90.6 % 92.9 % 92.5 % 94.4 % 96.0 % 95.6 % 95.7 % 97.0 % 96.7 % 96.6 % 97.7 % 97.5 % 97.1 % 97.9 % 97.9 % 95.7 % 97.0 % 96.7 %

TripleLynx 12.5 kW 420 V 700 V 800 V 89.5 % 92.2 % 91.1 % 92.1 % 94.1 % 93.8 % 95.2 % 96.6 % 96.3 % 96.2 % 97.4 % 97.1 % 96.9 % 97.9 % 97.7 % 97.0 % 97.8 % 97.9 % 96.1 % 97.3 % 97.3 %

TripleLynx 15 kW 420 V 700 V 800 V 91.1 % 93.4 % 92.5 % 93.1 % 94.9 % 94.6 % 95.7 % 97.0 % 96.7 % 96.5 % 97.6 % 97.4 % 97.0 % 98.0 % 97.8 % 96.9 % 97.7 % 97.9 % 96.4 % 97.4 % 97.4 %

Table 2.6: Efficiencies

2.2.8. Start-up
PV overvoltage protection Inverters in the TripleLynx range include a feature which actively protects the inverter and PV modules against overvoltage. The function is independent of grid connection and remains active as long as the inverter is fully functional. During normal operation the MPP voltage will be in the 250 800 V range and the PV overvoltage protection remains inactive. If the inverter is disconnected from grid the PV voltage will be in an open circuit scenario. With high irradiation and low module temperature the voltage may rise and exceed 860 V. At this point the protection function becomes active. Upon activation the function will within 3 ms, and in a controlled way, take the PV voltage from being in open circuit to near short circuit. This is done by actively using the transistors in the inverter's power module. With the PV overvoltage protection activated the input voltage will be approximately 5 V, leaving just enough power to supply the internal circuits. When normal grid condition is re-established the inverter will exit the PV overvoltage protection in a controlled manner taking the MPP voltage from the almost short-circuit level up to the MPP point in the 250-800 V range.

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2.2.9. Wiring Diagram

Illustration 2.10: Typical Installation

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2. Description of the Inverter

2.3. Autotest Procedure - Italy Only

An automatic test of the inverter can be initialised by activating the Inverter Autotest Software in the display. On the display find [Setup Setup details Autotest] and press OK. The autotest of the inverter will now start automatically. The inverter autotest manual can be obtained from the inverter manufacturer.

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3. Change of Functional Safety Settings


3.1.1. Functional Safety
Changing any of the functional safety settings inside the inverter is prohibited as this could transform a minor mistake into a lethal accident!

In some special cases it is, however, necessary to alter settings due to external conditions, e.g. a weak AC grid (high voltage and/or resistance). Only the following settings can be changed with a level 2 password, all other individual settings can only be changed by authorized service personnel: 10-minute average of grid voltage magnitude ROCOF (rate of change of frequency) Selection/change of country

This can be done either via the display or via the Web Server. In addition, it is only possible to change these settings via the Web Server if the remote access [Setup communication remote access] is enabled. When changing the 10-minute average of grid voltage magnitude and ROCOF, the country ID is automatically set to Custom.

3.1.2. How to Change Inverter Settings


During installation and before the inverter can supply power to the grid, the inverter prompt the installer to enter which country it is installed in. It is possible to change the country later by following the procedure described below. Changes are made by means of the Web Server or by using the display. The procedure for changing the settings is as follows (see also the Web Server User Manual for details on how to generate a settings report): The person with the judicial responsibility of the PV plant asks service or the installer to change the setting. The decision can be based on continuous instability problems, e.g. a weak AC grid. By doing so, he takes the full responsibility of any future conflicts. Additionally, the change of functional safety parameters form provided by the Web Server must be completed. Prior to the change the form must be shipped to the local Distribution Network Operator (DNO) for authorisation. A letter shall be included to the DNO asking them to return the authorised copy to the owner. If the changes are performed through the display, a handwritten version of the form is acceptable. The service person (or installer) asks the service hotline for a one day level 2 password and also signs the form confirming that he has followed the Danfoss procedure. The inverter logs the parameter change.

All other individual country settings can only be changed by authorised service personnel. This also requires that the change of functional safety parameters form is completed and shipped to the DNO for authorisation.

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If a wrong country is selected during installation, the country can be changed in the user display or via the Web Server when logged in with a security level 2 password [Home Setup Setup details Country]. A one-day level 2 login can be requested via the service hotline. See the section regarding the display for details on how to operate the display. For the Pro version, see the Web Server User Manual for instructions on how to use the Web Server.

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4. Requirements for Connection


4.1. Requirements for AC - Connection
The aim of this section is to provide general information about the use of the TripleLynx inverters. The section should be read before designing the PV system. The section covers AC grid connection requirements, e.g. the choice of AC cable protection, the design of the PV system, e.g. grounding, and finally the ambient conditions, e.g. ventilation Always follow local rules and regulations. Prevent the system from reconnecting by marking, closing or locking off the work area. Unintentional reconnection may result in severe accidents. Cover up all voltage-carrying system components that can harm you while working. Make sure that danger areas are clearly marked. The inverters are designed with a 3-phase, neutral and protective earth AC grid interface for operation under the following conditions:
Parameter Limits Min. Max. Grid voltage, phase neutral 230 V +/- 20 % 184 V 276 V Grid frequency 50 Hz +/- 5% 45 Hz 55 Hz Table 4.1: AC operating conditions

When choosing the country of installation, the parameters in the above specification will be limited to comply with the country specific grid codes. Example: the country of installation is chosen to GERMANY. The inverter has to comply with the German Functional Safety VDE 126-1-1 to operate in Germany and the limits will automatically be set according to this standard. Earthing systems: The inverters can operate on TN-S, TN-C, TN-C-S and TT systems.

Note: Where an external RCMU is required in a TT system a 300 mA RCMU must be used in order to avoid tripping. IT systems are not supported. Please note that you always have to follow the local rules and regulations from your DNO. To avoid earth currents in the communication cable, ensure there is no difference in the earthing potential of the different inverters when using TN-C earthing.

4.1.1. Mains Circuit Breaker, Cable Fuse and Load Switch


No consumer load should be applied between the mains circuit breaker and the inverter. An overload of the cable may not be recognised by the cable fuse, please see the section on Functional Overview. Always use separate fuses for consumer load. Use dedicated circuit breakers with load switch functionality for load switching. Screw fuse elements like Diazed and Neozed are not considered as a load switch. Fuse holder etc. may be damaged if dismounted under load. Please turn off the inverter by means of the PV load switch before removing/replacing the fuse elements. The selection of the mains circuit breaker rating depends on the wiring design (wire cross- sectional area), cable type, wiring method, ambient temperature, inverter current rating etc. Derating of the circuit breaker rating may be necessary due to self-heating or if exposed to heat. The maximum output current per phase can be found in the table.

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4.1.2. Mains Circuit Specifications


TripleLynx 10 kW Maximum Inverter Current 15 A Recommended Fuse type gL/gG 16 A Table 4.2: Mains Circuit Specifications TLX 12.5 kW 19 A 20 A TripleLynx 15 kW 22 A 25 A

No consumer load should be applied between the mains circuit breaker and the inverter.

Note: In case the breakers are placed closely side by side or exposed to heat, please refer to breaker manufacturer derating guidelines.

4.1.3. Cable Requirements


Cable Condition AC 5 wire cable Outer diameter Insulation strip All 5 wires Max. Recommended Cable 2.5 mm2 length TLX 10k 4 mm2 6 mm2 10 mm2 Max. Recommended Cable 4 mm2 length TLX 12.5k 6 mm2 10 mm2 Max. Recommended Cable 6 mm2 length TLX 15k 10 mm2 PE Cable diameter at least DC Cable length 4 mm2 - 4.8 /km Cable length 6 mm2 - 3.4 /km Mating connector Multi-contact Specification Copper 12-20 mm 16 mm 21 m 34 m 52 m 87 m 28 m 41 m 69 m 34 m 59 m as phase cables Max. 1000 V, 16 A < 200 m* >200-300 m* PV-ADSP4./PV-ADBP4.

Table 4.3: Cable Specifications *The distance between inverter and PV array and back, plus the summarised length of the cables used for PV array installation.

Note: Avoid power loss in cables of more than 1 % of nominal inverter rating.

Illustration 4.1: TripleLynx 10 kW Cable AC

Illustration 4.2: TripleLynx 12.5 kW Cable AC

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Illustration 4.3: TripleLynx 15 kW Cable AC

Please also consider the following when choosing cable type and cross-sectional area: Ambient temperature Layout type (inside wall, under ground, free air etc.) UV-resistance

4.1.4. Grid Impedance


The grid impedance must correspond to the specifications to avoid unintended disconnection from the grid or derating of the output power. It is similarly important that proper cable dimensions are used to avoid losses. Additionally the no load voltage at the connection point must be taken into account. The recommended grid impedance, as function of no load voltage for the TripleLynx inverter series, can be found in the following graph.

Illustration 4.4: Grid impedance

4.2. Requirements for PV Connection


Maximum Open Circuit Voltage The maximum open circuit voltage from the PV strings must not exceed the absolute maximum which the inverter is able to withstand. Check the specification of the open circuit voltage at the lowest PV module operating temperature. Also check that the maximum system voltage of the PV modules is not exceeded! During installation, the voltage should be verified before connecting the PV modules to the inverter; use a category III voltmeter that can measure DC values up to 1000 V. Special attention must be paid to thin film modules, see the section on Thin Film. Nominal Operating Area The nominal/maximum input specification per PV input and total are given in the table below:

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Parameter Number of inputs Nominal/maximum PV power per input Maximum input voltage, open circuit Maximum input current Nominal / maximum PV power, total
Table 4.4: PV operating conditions

TripleLynx 10 kW TripleLynx 12.5 kW TripleLynx 15 kW 2 3 3 6000 W 6000 W 6000 W 1000 V 1000 V 1000 V 12 A 12 A 12 A 10300 W 12900 W 15500 W

Illustration 4.5: MPP Area TripleLynx 12.5 kW. Above 800 V is reserved for derating.

Illustration 4.6: MPP Area TripleLynx 10 kW and 15 kW. Above 800 V is reserved for derating.

Reversed Polarity The inverter is protected against reversed polarity but it will not generate power until the polarity is corrected. Reversed polarity damage neither the inverter nor the connectors.

Remember to switch off the PV load switch before correcting polarity!

PV to Earth Resistance The monitoring of the PV to earth resistance is implemented for all countries as supplying energy to the grid with a too low resistance could be harmful to the inverter and/or the PV modules. According to the German VDE0126-1-1 standard, the minimum resistance between the terminals of the PV arrays and earth must be 1 k / VOC, thus for a 1000 V system this corresponds to a minimum resistance of 1 M. However, PV modules designed according to the IEC61215 standard are only tested to a specific resistance of minimum 40 M*m2. Therefore, for a 15 kW power plant with a 10% PV module efficiency, the total area of the modules yields 150 m2, which again yields a minimum resistance of 40 M*m2 / 150 m2 = 267 k.

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The required limit of 1 M has for that reason been lowered to 200 k (+ 200 k to compensate for measuring inaccuracy), with the approval of the authorities (Deutsche Gesetzliche Unfallsversicherung, Fachhausschuss Elektrotechnik). During installation, the resistance must be verified before connecting the PV modules to the inverter. The procedure for verifying the resistance is found in the section on PV Connection. Grounding It is not possible to ground any of the terminals of the PV arrays. However, it is compulsory to ground all conductive materials, e.g. the mounting system to comply with the general codes for electrical installations. Parallel Connection of PV Arrays The PV inputs of the inverter can be internally (or externally) connected in parallel. See below for examples. The pros and cons by doing so are: Pros Cons Monitoring of each individual string is not possible String fuses/string diodes may be necessary Layout flexibility Parallel connection makes it possible to apply a single two-wire cable from the PV array to the inverter (reduces the installation cost)

After making the physical connection, the inverter carries out an autotest of the configuration and configures itself accordingly. Examples of PV Systems Examples of different PV connections / systems:

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Illustration 4.7: Identical strings with equal orientation and inclination, connected in parallel at the generator connection box, external splitter connected to 2 or 3 inverter inputs

Illustration 4.8: Identical strings with equal orientation and inclination, connected directly to the inverter, one string to one input.

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Illustration 4.9: Different strings with different orientation and/or inclination, one string to one input.

Illustration 4.10: Two identical strings with same orientation and inclination and one string with differing orientation and/or inclination directly connected to the inverter, one string to one input.

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Illustration 4.11: Four identical strings with same orientation and inclination, connected in parallel at the generator connection box, external splitter connected to 2 or 3 inverter inputs.

Illustration 4.12: One string directly connected to one inverter input, additionally three identical strings with equal orientation and inclination are connected in parallel at the generator connection box, external splitter connected to 2 inverter inputs.

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Illustration 4.13: Six identical strings with same orientation and inclination directly connected to the inverter, two strings are connected to one input.

Illustration 4.14: Identical strings with equal orientation and inclination, two strings are connected in parallel to the generator connection box (or Y-splitter) and are connected to one input, the two other strings are connected to each their own input

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PV Cable Dimensions and Layout As a rule of thumb the power loss in the PV cables should not exceed 1% of nominal value in order to avoid losses. For an array of 5000 W at 700 V, this corresponds to a maximum resistance of 0.98 . Assuming aluminium cable is used (4 mm2 4.8 /km, 6 mm2 3.4 / km), the maximum length for a 4 mm2 cable is approximately 200 m and for a 6 mm2 cable approximately 300 m. The total length is defined as twice the physical distance between the inverter and the PV array plus the length of the PV cables included in the modules. Avoid looping the DC cables as they can act as an antenna of radio-noise caused by the inverter. Plus and minus cables should be placed side by side with as little space between them as possible. This also lowers the induced voltage in case of lightning and reduces the risk of damage. DC Cable length Cable length Max. 1000 V, 16 A < 200 m* >200-300 m*

4 - 4.8 /km 6 mm2 - 3.4 /km

mm2

Table 4.5: Cable Specifications *The distance between inverter and PV array and back, plus the summarised length of the cables used for PV array installation.

4.2.1. Recommendations and Goals when Dimensioning


Optimising the PV Configuration: Voltage The output power from the inverter can be optimised by applying as much open circuit voltage as possible/allowed per input. However, the lowest open circuit voltage should not be lower than 500 V. Examples: 1. In a PV system of 75 modules, each with an open circuit voltage of 40 V at -10C and 1000 W/m, it is possible to connect up to 25 modules in one string (25 * 40 V = 1000 V). This allows for three strings and every string reaches the maximum inverter input voltage of 1000 V at -10 C and 1000 W/m2, similar to illustration 4.6 and 4.7. Another PV system only has 70 modules of the same type as above. Thus only two strings can reach the optimum of 1000 V. The remaining 20 modules reach a voltage value of 800 V at -10 C . This string should then be connected to the last inverter input, similar to illustration 4.9. Finally, a third PV system has 62 modules of the type described above. With two strings of 25 modules, 12 modules remain for the last inverter input. 12 modules only produce 480 V open circuit voltage at -10 C. The voltage at the last inverter input is consequently too low. A correct solution is to connect 22 modules to the first inverter input and two times 20 modules to the remaining two inputs. This corresponds to 880 V and 800 V at -10 C and 1000 W/m2, similar to illustration 4.9.

2.

3.

Optimising PV Power The ratio between installed PV power at STC (PSTC) and nominal inverter power (PNOM), the socalled PV-to-grid ratio KPV-AC, is used to evaluate the sizing of the inverter. To reach a maximum Performance Ratio with a cost efficient solution the following upper limits should not be exceeded.

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System type Tracker systems Fixed systems with optimal conditions: Close to ideal orientation (between SW and SE) and inclination (more than 10) Fixed systems with semi optimal conditions: Orientation or inclination exceed the above mentioned limits. Fixed systems with sub-optimal conditions: Orientation and inclination exceed the above mentioned limits.

Max KPV-AC: 1.05 1.12

Corresponding power for TripleLynx TripleLynx 10 kW 12.5 kW 10.5 kWp 13.1 kWp 11.2 kWp 14.0 kWp

Inverter type TripleLynx 15 kW 15.7 kWp 16.8 kWp

1.18

11.8 kWp

14.7 kWp

17.7 kWp

1.25

12.5 kWp

15.6 kWp

18.7 kWp

Table 4.6: Optimisation of PV configuration according to Dr. B. Burger "Auslegung und Dimensionierung von Wechselrichtern fr netzgekoppelte PV-Anlagen", Fraunhofer-Institut fr Solare Energiesysteme ISE, 2005.

Note: The data is only valid for northern European conditions (> 48 North). The PV-to-grid ratio is given specifically for PV systems that are optimised with respect to inclination and orientation. Design for Low AC Grid Voltage The nominal output power of the inverter is specified at a grid voltage of 230 V. The input power should be derated for an AC grid where the voltage is lower than this. Lower grid voltage may occur if the inverter is installed in a network far away from the transformer and/or with high local loads, e.g. in an industrial area. If the AC grid voltage is under the suspicion of being low, the following steps should be adhered to when designing the PV plant: Measure the grid voltage at 10, 12 and 14 oclock (not during holidays), when the load and irradiance is high. If the voltage is below 230 V, the PV plant should be downsized. Otherwise contact the local DNO to have them increase the tap on the transformer (if possible). The PV plant should be downsized according to: PSTC = PNOM * KPV-AC * measured grid voltage / 230 Where PSTC is the installed PV power at STC, PNOM is the nominal inverter power, and KPV-AC is the so-called PV-to-grid ratio. Please see section on Derating.

4.2.2. Thin Film


The use of TripleLynx inverters with thin film modules has been approved by some manufacturers. Please find declarations on approvals on www.solar-inverters.danfoss.com. If no declaration is available for your preferred module it is important to obtain approval from the module manufacturer before installing thin film modules with the inverters. The power-circuit of the inverters is based on an inverted asymmetrical boost converter and bipolar DC-link. See illustration of the inverter overview in the section on Functional Overview. The negative potential between the PV arrays and earth is therefore considerably lower, compared to other transformer-less inverters. Module voltage during initial degradation may be higher than the rated voltage in the data sheet. This must be taken into consideration when designing, since too high DC voltage can damage the inverter. Module current may also lie above the inverter current limit during the initial degradation. In this case the inverter decreases the output power accordingly, resulting in lower yield. Therefore when designing, take inverter and module specifications both before and after initial degradation into consideration.

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4.2.3. Lightning Protection


The inverter is manufactured with internal overvoltage protection on the AC and PV side. If the PV system is installed on a building with an existing lightning protection system, the PV system must also be properly included in the lightning protection system. The inverters are classified as having class D-Protection (limited protection). They are additionally classified as Protective class I, Overvoltage Catagory III according to EN 50178 on the AC side and Overvoltage Catagory II on the PV side. The inverters contain no varistors that are connected to earth. Varistors are only used between phase and neutral. The inverter is constructed without varistors to earth and are still able to comply to the required common mode surge pulse. Therefore, the varistors in the products experience less stress during common mode surge pulses and are more reliable.

4.2.4. Selection of Installation Place


Inverter reliability and life can be improved by mounting the inverter in a place with low ambient temperatures. Do not place the inverter in closed spaces without ventilation, in direct sunlight, or in places that heat up during the day (attics, etc.).

4.2.5. Thermal Management


All power electronics equipment generates waste heat, which must be controlled and removed to avoid damage and to achieve high reliability and long life. The temperature around critical components like the integrated power modules is continuously measured to protect the electronics against overheating. If the temperature exceeds the limits, the inverter reduces input power to keep the temperature at a safe level. The thermal management concept of the inverter is based on forced cooling by means of three speed-controlled fans. The fans are electronically controlled and are only active when needed. The back side of the inverter is designed as a heat-sink that removes the heat generated by the power semiconductors in the integrated power modules. Additionally, the magnetic parts are ventilated by force. In high elevation the cooling capacity of the air is reduced. The fan control will attempt to compensate for the reduced cooling. At elevations higher than 1000 m, derating of the inverter power at system layout should be considered to avoid loss of energy. As a rule of thumb the following table can be used:
Elevation 2000 m 3000 m Max. load of inverter 95% 85% Table 4.7: Compensation for higher elevation

Other factors like higher irradiation should also be taken into account. The heat-sink should be cleaned regularly and checked for dust and blocking elements once a year.

Note: For calculation of ventilation, please consider a max. heat dissipation of 600 W per inverter.

4.2.6. Simulation of PV
Please contact Danfoss before connecting the inverter to a power supply for testing purposes, e.g. simulation of PV. The inverter has built-in functionalities that may harm the power supply.

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4.3. Other
4.3.1. Selection of Installation Place
Inverter reliability and life can be improved by mounting the inverter in a place with low ambient temperatures. Do not place the inverter in closed spaces without ventilation, in direct sunlight, or in places that heat up during the day (attics, etc.).

4.3.2. Thermal Management


All power electronics equipment generates waste heat, which must be controlled and removed to avoid damage and to achieve high reliability and long life. The temperature around critical components like the integrated power modules is continuously measured to protect the electronics against overheating. If the temperature exceeds the limits, the inverter reduces input power to keep the temperature at a safe level. The thermal management concept of the inverter is based on forced cooling by means of three speed-controlled fans. The fans are electronically controlled and are only active when needed. The back side of the inverter is designed as a heat-sink that removes the heat generated by the power semiconductors in the integrated power modules. Additionally, the magnetic parts are ventilated by force. In high elevation the cooling capacity of the air is reduced. The fan control will attempt to compensate for the reduced cooling. At elevations higher than 1000 m, derating of the inverter power at system layout should be considered to avoid loss of energy. As a rule of thumb the following table can be used:
Elevation 2000 m 3000 m Max. load of inverter 95% 85% Table 4.8: Compensation for higher elevation

Other factors like higher irradiation should also be taken into account. The heat-sink should be cleaned regularly and checked for dust and blocking elements once a year.

Note: For calculation of ventilation, please consider a max. heat dissipation of 600 W per inverter.

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5. Installation and Start-up


5.1. Installation Dimensions and Patterns
When choosing the installation place, ensure that all labels on the inverter are visible at all times.

Avoid direct sunlight.

Ensure adequate air flow.

Mount on non-flammable surface.

Mount upright on vertical surface.

Prevent dust and ammonia gases.

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5
Illustration 5.1: Inverters placed at safe distances in relation to other objects.

Observe these distances when installing one or more inverters. One row mounting is recommended. Please contact your supplier for information on mounting in more rows.

Illustration 5.2: Wall Plate

Use of the wall plate delivered with the inverter is mandatory! Use screws that can safely carry the weight of the inverter. The inverter must be aligned and it is important that the inverter is accessible at the front to allow room for servicing.

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5.2. Mounting the Inverter


For the safe handling of the inverter, two people must carry the unit, or a suitable transport trolley must be used. Safety boots must be worn.

Tilt the inverter as shown in the illustration and place the top of the inverter against the mounting bracket. Use the two guides (1) at the top part to control the inverter horizontally.

Illustration 5.3: Mounting the inverter

Lift the inverter upwards (2) over the top of the mounting plate until you feel the inverter tilting towards the wall (3).

Illustration 5.4: Secure the inverter

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Place the lower part of the inverter against the mounting bracket.

Illustration 5.5: Place inverter in mounting bracket

Lower (4) the inverter and make sure that the hook of the bottom part of the inverter is placed in the lower part of the mounting bracket (5). Check that it is not possible to lift the bottom of the inverter away from the mounting bracket. (6) Fasten the screws on either side of the wall plate to secure the inverter.

Illustration 5.6:

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5. Installation and Start-up

5.3. Removing the Inverter


Loosen the locking screws on either side of the inverter. Removal is performed in the reverse order of mounting. With a firm grip at the lower end of the inverter, lift the inverter approximately 20 mm vertically. Pull the inverter slightly away from the wall. Push upwards at an angle until you feel the wall plate releasing the inverter. Lift the inverter away from the wall plate.

5.4. Opening and Closing the Inverter

Remember to observe all ESD safety regulations. Any electrostatic charge must be discharged by touching the grounded housing before handling any electronic component. Use a TX 30 screwdriver to loosen the two front screws. Turn the screwdriver until you feel the screws pop up. They are secured with a spring and cannot fall out.

Illustration 5.7: Loosen front screws

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Push the front cover upwards. When you feel a slight resistance, give the front cover a tap on the bottom to snap it into holding position. It is recommended to use the holding position instead of dismounting the front cover completely.

Illustration 5.8: Open the inverter

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5. Installation and Start-up

To close the inverter, hold on to the lower end of the front cover with one hand and give it a tap on the top until you feel it falling into your hand. Guide the front cover into place and fasten the two front screws.

Illustration 5.9: Close the inverter

Illustration 5.10: Fasten front screws and ensure proper PE connection.

The two front screws are the PE connection to the front cover. Make sure that both screws are mounted and fastened with the specified torque.

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5.5. AC Grid Connection


The illustration shows the stripping of insulation of all 5 wires of the AC cable. The length of the PE wire must be longer than the mains and neutral wires.

Illustration 5.11: AC cable wire strip

1. 2.

Verify the inverter matches the gridvoltage Release main circuit breaker and make precautions to prevent reconnection. Open the front cover. Insert the cable through the AC gland to the terminal blocks. The three mains wires (L1, L2, L3) and the Neutral wire (N) are mandatory and must be connected to the 4pole terminal block with the respective markings. The Protective Earth wire (PE) is mandatory and must be connected directly to the chassis PE terminal. Insert the wire and fasten the screw to secure the wire. All wires must be properly fastened with the correct torque Close the front cover, and remember to verify that both front screws are applied with the correct torque to obtain PE connection. Close main circuit breaker.

3. 4. 5.

Illustration 5.12: AC Connection Area

6.

7. 8.

9.

Please check all wiring. Connecting a phase wire to the neutral terminal may permanently damage the inverter. Do not remove the short circuit bridge (1).

5.6. PV Connection
Do NOT connect PV to earth!

Use a suitable voltmeter that can measure up to 1000 V DC.

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5. Installation and Start-up

1. 2.

First verify the polarity and maximum voltage of the PV arrays by measuring the PV open circuit voltage.The PV open circuit voltage must not exceed 1000 V DC. Measure the DC voltage between the plus-terminal of the PV array and Earth (or the green/yellow PE cable). The voltage measured should approximate zero. If the voltage is constant and not zero there is an insulation failure somewhere in the PV array. Locate and fix the failure before continuing. Repeat this procedure for all arrays. It is allowed to distribute the input power on the inputs unevenly, presuming that: The nom. PV power of the inverter is not exceeded (10.3 / 12.9 / 15.5 kW) The individual input is not exceedingly loaded, and not more than 6000 W The maximum short circuit current of the PV modules at STC (Standard Test Conditions) must not exceed 12 A per input On the inverter turn the PV load switch into off position. Connect the PV cables by means of MC4 connectors. Ensure correct polarity! The PV load switch can now be switched on when required.

3. 4.

Illustration 5.13: DC Connection Area

When unmated the MC4 connectors are not IP54. The intrusion of moisture may occur in the following situations: 1. The inverter runs in Master/Slave operation and only one PV input is being used. In this case, the other 1-2 inputs are not connected to PV and they are therefore open to intrusion. Not all PV inputs are connected. PV connectors are not fitted; for example in case of disconnection of parts of a PV plant over a longer period of time.

2. 3.

In situations where the PV connectors are not fitted, a seal cap must be mounted (included in the scope of the delivery). All MC4 inverters are delivered with seal caps on inputs 2 and 3. During installation, the seal caps of those inputs that are to be used are discarded.

Note: The inverter is protected against reversed polarity but it larity is corrected. To achieve optimum production, the modules must be lower than the max. input voltage of multiplied with a factor of 1.13. UOC, STC x 1.13 UMAX,

will not generate power until the poopen circuit voltage (STC) of the PV the inverter (see the specifications), inv

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Note: The output power from the inverter can be optimised by applying as much open circuit voltage as possible per input. However, it is important that the maximum open circuit voltage from the PV strings does not exceed the absolute maximum that the inverter can withstand. Check the specification of the open circuit voltage at the lowest PV module operating temperature. Also make sure that the lowest open circuit voltage is never lower than 500 V.

5.6.1. Parallel / Individual PV Configuration


Open and close the inverter according to section Opening and Closing the Inverter. In order to configure the inverter for parallel operation of PV inputs, please follow the guideline below. The inverter is by default configured for individual operation.

If the inverter has been turned on before configuration: Turn off AC and PV and wait 30 min. before proceeding.

Illustration 5.14: Individual Configuration (Default)

Illustration 5.15: Parallel-Parallel-Parallel Configuration

Illustration 5.16: Example: Cut to achieve the correct configuration

Illustration 5.17: Example: Parallel-Parallel-Individual Configuration

Connect the required inputs in parallel or use the terminal block in the inverter to establish the parallel connection. Cut the short circuit bridge to accommodate the required configuration. Close the inverter Turn on AC to start the inverter. The inverter will automatically detect the configuration. To verify your installation, please see the PV configuration in the status menu [Status Photovoltaic PV configuration].

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PV configuration has now been set.

5.6.2. Manual PV Configuration


The configuration of the inverter can be changed from automatic to manual using a level 1 password [Setup Setup details PV configuration] or via the Web Server. The autodetection is subsequently overridden. To set the configuration use the following procedure: Turn on AC to start the inverter. Enter Installer password (supplied by distributor) in the Setup menu. [Setup Security Password: xxxx]. Press Back and use the arrows to find the PV configuration menu under the menu Setup details [Setup Setup details PV configuration]. Select PV configuration mode. Make sure that the configuration that corresponds to the wiring is selected [Setup Setup details PV configuration Mode: Parallel]. -

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6. Connection of Peripheral Units


6.1. Overview
Auxiliary interfaces are provided via PELV circuits and are safe to touch during normal operation. AC and PV must, however, be turned off before installation of peripheral units.

Note: For wiring details please see the section Auxiliary Specifications. The inverter has the following auxiliary input/output: Communication interfaces GSM modem RS485 communication (1) Ethernet communication (TLX Pro version)(2) PT1000 temperature sensor input x 3 Irradiation sensor input Energy meter (S0) input

Sensor inputs (3)

Alarm Output (4)

Except for the GSM modem, which has an externally mounted antenna, all auxiliary interfaces are located internally in the inverter. Please see the section Man Machine Interface for setup instructions, or the Web Server User Manual.

Illustration 6.1: Auxiliary connection area: Communication board (1-3), Cable glands (5) and EMC clamps (6)

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6.2. General Procedure for Installation of Peripheral Cables


To ensure fulfilment of IP enclosure rating, correctly mounted cable glands is essential for all peripheral cables.

Hole for cable gland The bottom part of the inverter is prepared for cable glands PG9 (5 pcs.) and PG21 (1 pcs.). Drill a hole in the plastic where the gland should to be mounted and afterwards use a cone cutter to achieve the correct hole size. Note, drill max. 25 mm into the inverter

Illustration 6.2: Auxiliary connection area, cable glands 1 x PG21 and 5 x PG9.

1. 2.

PG9: Other peripheral units (sensors, alarm outputs and RS485 peripheral which interface the terminal block). PG21: For RS485 and Ethernet peripheral units which apply RJ45 plugs.

6.2.1. RS485 Peripheral and Ethernet Units which apply RJ45


1. 2. 3. Place the PG21 cable gland in the cabinet, add the nut and fasten the cable gland. Unscrew the cap of the cable gland and slide it over the cable(s). Danfoss provides a special PG21 sealing insert in the scope of delivery, which allows one or two cables with pre-assembled RJ45 plugs to be applied. The sealing insert must be adapted as follows:

According to the number of RS485 or Ethernet cables, cut one or two rubber knob(s) and one or two slot(s) in the side of the sealing insert as indicated with * in illustration 6.3 and 6.8. This enables the cable(s) to be inserted from the side.

Illustration 6.3: Cut a slot

Illustration 6.4: Sealing insert side view

Illustration 6.5: Cut rubber knob

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1. 2. 3.

Now add the adapted sealing insert to the cable(s) and insert the cable(s) with RJ45 plug through the cable gland hole. Mount the RJ45 plug in the RJ45 socket as shown in illustration 6.1 (1) and fasten the cable gland cap. Optionally the EMC cable clamp (illustration 6.1 (4)) can be used for a mechanical fixation of the cable provided that some of the 6 clamps are free.

6.2.2. Other Peripheral Units


Sensors, alarms and RS485 peripheral units which are applied to the terminal block must use PG9 cable glands and EMC cable clamps. Cable gland: 1. 2. 3. 1. 2. 3. 4. Place the PG9 cable gland in the cabinet, add the nut and fasten the cable gland. Unscrew the cap of the cable gland and slide it over the cable. Insert the cable through the cable gland hole. Loosen the screw in the EMC cable clamp. Strip the cable jacket off in a length equal to the distance from the EMC cable clamp to the terminal block in question, see illustration 6.1 (1). If shielded cable is used cut the cable shield approx. 10 mm and fix the cable in the cable clamp as shown in illustration: 5. 6. 1. 2. Illustration 6.9: Thin shielded cable (cable shield is folded back over the jacket) Illustration 6.10: Thick shielded cable (> approx. 7 mm) Illustration 6.11: Unshielded cable (alarm output)

EMC cable clamps:

Fasten the cable clamp screw to secure it and check that the cable shield is mechanically fixed. Fasten the cable gland cap. Strip off insulation from the wires (approx. 6-7 mm). Insert the wires in the terminal block and fasten the screws to secure them properly.

Terminal block:

Illustration 6.6: Thin shielded cable (cable shield is folded back over the jacket)

Illustration 6.7: Thick shielded cable (> approx. 7 mm)

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Illustration 6.8: Unshielded cable (alarm output)

6.3. Sensor Inputs


6.3.1. Temperature Sensor
Three temperature inputs are provided. Name and function of the three temperature sensor inputs are: Temperature sensor input Ambient temperature PV module temperature Irradiation sensor temperature Function Readout via display or Web Server and/or communication (logging) Readout via display or Web Server and/or communication (logging) Internal use for temperature correction of irradiation measurement

The supported temperature sensor type is PT1000. For layout of the temperature sensor terminal block reference is made to Illustration 6.2, for detailed specifications please see the section on Auxiliary Interface Specifications. For setup, support, offset, adjustment and more, see the section on Connection of Peripheral Units for instructions, or the Sensor Kit Quick Guide.

6.3.2. Irradiation Sensor


The irradiation measurement is read out via the display or Web Server and/or communication (logging). The supported irradiation sensor type is passive with a max. output voltage of 150 mV. For layout of the irradiation sensor terminal block, reference is made to the overview of Peripheral Units. For detailed specifications reference is made to the section Auxiliary Interface Specifications. For setup, support, sensitivity, adjustment and more, see the section on Connection of Peripheral Units for instructions, or the Sensor Kit Quick Guide.

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6.3.3. Energy Meter Sensor (S0)


The energy meter input is read out via the display or Web Server and communication (logging). The supported energy meter is supported according to EN62053-31 Annex D. S0 is a logical count input. For layout of the S0 terminal block, reference is made to Illustration 6.2. For detailed specifications reference is made to the section Auxiliary Interface Specifications. For setup, support, pulses pr. kWh and more, see the section on Connection of Peripheral Units for instructions.

6.4. Alarm Output


One alarm output is provided as potential free contacts Type NO (Normally Open). For setup, activation and deactivation, please see the section on Connection of Peripheral Units.

6.5. GSM Modem


An optional GSM modem is offered to monitor production data from the inverter via a data warehouse service. The GSM option is ordered as a GPRS kit for later installation.

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Illustration 6.9: Placement of the GSM modem and the external antenna

1. 2. 3.

Communication board GSM modem GSM antenna

For more details, please see the GSM manual.

6.6. RS485 Communication


RS485 communication supports the following Danfoss peripheral units: ComLynx Datalogger ComLynx Weblogger

For layout of the RS485 interface reference is made to Illustration 6.3. For detailed specifications reference is made to the section Auxiliary Interface Specifications.

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Please refer to RS485 Application Note for details on RS485.

6.6.1. External Datalogger


The RS485 communication interface is, among several usages, used to connect a ComLynx Datalogger. The Datalogger is suitable for use in PV plants with up to 20 inverters. It collects and transmits data from long distance inverters to a PC. The Datalogger can be connected directly to a PC and is supplied with a software program offering the feature to view and log the plants power generation and historical data on screen. The Windows based software program has a user-friendly interface that enables key parameters of a plant in to be viewed in graphic form. Transmission range is up to 1 km and the maximum distance between the Datalogger and the PC is 12 meters. For a more detailed overview please see the data sheet of the Datalogger, and for more detailed information see the Datalogger user manual. The Datalogger also connects to a modem, making the data available from anywhere in the world.

6.6.2. External Weblogger


The RS485 communication interface may also be utilised to connect a ComLynx Weblogger. The Weblogger provides access to PV plant data from anywhere. All it requires is an Internet browser. The Weblogger logs data from each individual inverter and can via a web page show information from each inverter, along with overall system status. For additional information on ambient temperature, irradiation and other conditions, a Sensor Interface can be connected. Additionally, the Weblogger can monitor specified values and send an alarm if these exceed defined thresholds. For instance, if daily production drops below a set level, the Weblogger can be configured to provide a notification (alarm) via e-mail. For a more detailed overview please see the data sheet of the Weblogger, and for more detailed information see the Weblogger user manual.

6.7. Ethernet Communication


The Ethernet communication is used when applying the master inverter functionality via the Web Server of the TLX Pro inverter version. For layout of the Ethernet Interface, please see the relevant sections of this manual.

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7. Man Machine Interface


7.1. Integrated Display Unit
Note: Due to the advanced functionalities of the inverter, it may take up to 10 seconds before the user interface of the GLCP becomes available after power up. The integrated display on the inverter front gives the user access to all information about the PV system and the inverter. The display has two modes:
Normal Power saving The display is in use After 10 min. of no display activity the back light of the display turns off to save power. Re-activate the display by pressing any key

Overview of display buttons and functionality:


F1 View 1 / View 2 - Screen F2 Status Menu F3 Production Log Menu F4 Setup Menu * When an F-key is selected the LED above it will light up. Home Return to View Screen OK Enter/select Arrow up A step up/increase value Arrow Down A step down/decrease value Arrow Right Moves cursor right Arrow Left Moves cursor left Back Return/de-select On - Green LED On/flashing = On grid/Connecting Alarm - Red LED Flashing = Fail safe The inverter is configured as master. Icons can be found in the top right corner.* The inverter is connected to a master. Icons can be found in the top right corner.* *) TLX Pro and TLX Pro+ only.

Illustration 7.1: Display

Note: The contrast level of the display can be altered by pressing the arrow up/down button while holding down the F1 button. The menu structure is divided into four main sections:
View Status Production Log Setup Presents a short list of information. No changes can be made Shows inverter parameter readings. No changes can be made Shows logged production data. No changes can be made Shows configurable parameters

See the following sections for more detailed information.

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7.1.1. Security Levels


The inverter has a number of predefined security levels which form a filtering system with the ability of hiding menus and/or options from users. Thus only users with the appropriate security clearance are able to gain access to critical operation parameters. Three security levels exist: Level 0: End-user, no password is needed Level 1: Installer / service technician Level 2: Installer / service technician (extended).

All users are initially assigned a security clearance of level 0. To change the security level, a service login is needed which consists of a user ID and a password. This password will provide a one-day access to required security level and must be requested from Danfoss or a Danfoss Service Partner. The user ID and password is entered in [Setup Security Service logon], or via the Web Server login screen. This security level system is similar on both the display and the Web Server. When logged on to the TLX Pro Web Server as Admin, the user is always logged on with security level 0. As soon as these adjustments are completed, it is necessary to return to the security menu and log off to reset the security clearance (to zero). As a safety precaution the Web Server software automatically logs off after 10 min. of no activity. A security level grants access to all menu items at the same level as well as all menu items of a lower security level. Throughout the manual, an [x] in connection with the menu item indicates the min. required security level to view this item.

Note: For authorised service personnel it is possible to navigate to the security menu [Setup Security] and enter a predefined static password to upgrade the security level.

7.1.2. View
Menu Structure - View Parameter [0] Mode: On grid [0] Prod. today: 12345 kWh [0] Power output: 12345 W [0] [ --- utilization bar --- ] Description Displays present inverter mode. See Mode definitions Energy production today in kWh. Value from inverter or S0 energy-meter Current output power in Watt Shows level of inverter utilization as % of max. utilization

Table 7.1: View

7.1.3. View 2
Pressing F1 once more will result in the following screen being shown (see section on buttons for more information):
Menu Structure - View 2 Parameter [0] Grid mgmt: [0] Performance ratio: 87 %* [0] Total CO2 saved:123 T* [0] Total revenue: 234.5 Euro

Description Indicates whether or not any grid management measures are in effect. Only visible if enabled by the current country setting. Performance ratio is shown if irradiation sensor is available (local or master) Lifetime CO2 emission saved, calculated using configured value Lifetime revenue, calculated using configured value

Table 7.2: View 2 *) For TLX Pro only.

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7.1.4. Status
Menu Structure - Status Display Functions [0] Ambient Conditions [0] Irradiance: 1400W/m2 [0] PV module temp: 100 oC [0] Ambient temp: 20oC [0] Irr. sensor temp: 32 oC [0] Photovoltaic [0] Present values [0] PV input 1 [0] Voltage: 1000V [0] Current: 15.0 A [0] Power 10000 W [0] PV input 2 [0] Voltage: 1000V [0] Current: 15.0 A [0] Power 10000 W [0] PV input 3 [0] Voltage: 1000V [0] Current: 15.0 A [0] Power 10000 W [1] Maximum values [1] PV input 1 [1] Voltage: 1000V [1] Current: 15.0 A [1] Power 10000 W [1] PV input 2 [1] Voltage: 1000V [1] Current: 15.0 A [1] Power 10000 W [1] PV input 3 [1] Voltage: 1000V [1] Current: 15.0 A [1] Power 10000 W [0] Insulation Resistance [0] Resistance: 45 M [1] Minimum: 45 M [1] Maximum: 45 M [0] PV Input Energy [0] Total: 1234567 kWh [0] PV1: 123434 kWh [0] PV2: 123346 kWh [0] PV3: 123345 kWh [0] PV Configuration [0] PV input 1: [0] PV input 2: [0] PV input 3: Description Only applicable if sensors are connected Irradiance as detected by sensor. NC if not connected PV module temperature as detected by sensor. NC if not connected Ambient temperature as detected by sensor. NC if not connected Irradiation sensor temperature as detected by sensor. NC if not connected

Voltage detected at PV input 1 Current detected at PV input 1 Power detected at PV input 1

Not visible if inverter only has 2 PV inputs.

Not visible if inverter only has 2 PV inputs.

PV insulation resistance at start-up

Daily Daily Daily Daily

production production production production

of of of of

all PV input PV input 1 PV input 2 PV input 3. Not visible if inverter only has 2 PV inputs.

Configuration of PV input 1. The configuration is only shown when the inverter is in Connecting or On grid mode. Not visible if inverter only has 2 PV inputs.

Table 7.3: Menu Structure - Status

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Menu Structure - Status - Continued Display Functions [0] AC-grid [0] Present Values [0] Phase 1 [0] Voltage: 250 V [1] 10 min. mean: 248 V [1] L1-L2: 433 V [0] Current: 11.5 A [1] DC-cont of current: 125 mA [0] Frequency: 50 Hz [0] Power: 4997 W [1] Apparent P. (S): 4999 VA [1] Reactive P. (Q): 150 VAr [0] Phase 2 [0] Voltage: 250 V [1] 10 min. mean: 248 V [1] L2-L3: 433 V [0] Current: 11.5 A [1] DC-cont of current: 125 mA [0] Frequency: 50 Hz [0] Power: 4997 W [1] Apparent P. (S): 4999 VA [1] Reactive P. (Q): 150 VAr [0] Phase 3 [0] Voltage: 250 V [1] 10 min. mean: 248 V [1] L3-L1: 433 V [0] Current: 11.5 A [1] DC-cont of current: 125 mA [0] Frequency: 50 Hz [0] Power: 4997 W [1] Apparent P. (S): 4999 VA [1] Reactive P. (Q): 150 VAr [1] Maximum values of AC [1] Phase 1 [1] Voltage: 250 V [1] Current: 11.5 A [1] Power: 4997 W [1] Phase 2 [1] Voltage: 250 V [1] Current: 11.5 A [1] Power: 4997 W [1] Phase 3 [1] Voltage: 250 V [1] Current: 11.5 A [1] Power: 4997 W [0] Residual Current Monitor [0] Current: 350 mA [1] Maximum value: 350 mA [0] Grid management [0] Power level adjustment [0] Present limit: 100 % [0] Reactive Power [0] Set point type: Off [0] Value: -

Description

Voltage on phase 1 Average voltage sampled over 10 min. on phase 1 Phase to phase voltage Current on phase 1 DC content of AC-grid current on phase 1 Frequency on phase 1 Power on phase 1 Apparent power (S) on phase 1 Reactive power (Q) on phase 1

7
Maximum values registered

Only visible if enabled by the current country setting. Maximum allowed power output in % of nominal power output. Off means that the power level adjustment functionality has been disabled in the inverter. The set point type for Reactive Power. Off means that no internal set points are used, but the inverter will accept an external set point. The current value of the set point for reactive power, the unit depends on the selected setpoint type.

Table 7.4: Menu Structure - Status - Continued

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Menu Structure - Status - Continued Display Functions [0] Inverter [0] Country: Germany [1] DC-bus voltages [1] Upper: 400 V [1] Max upper: 500 V [1] Lower: 400 V [1] Max lower: 500 V [0] Internal Conditions [0] Power module 1: 100 oC [1] Power module 2: 100 oC [1] Power module 3: 100 oC [1] Power module 4: 100 oC [0] PCB 1 (Aux): 100 oC [1] PCB 2 (Ctrl): 100 oC [1] PCB 3 (Pow): 100 oC [0] Fan 1: 6000 RPM [1] Fan 2: 6000 RPM [1] Fan 3: 6000 RPM [1] Fan 4: 6000 RPM [1] Max values [1] Power module 1: 100 oC [1] Power module 2: 100 oC [1] Power module 3: 100 oC [1] Power module 4: 100 oC [1] PCB 1 (Aux): 100 oC [1] PCB 2 (Ctrl): 100 oC [1] PCB 3 (Pow): 100 oC [0] Serial no. and SW ver. [0] Inverter [0] Prod- and serial number: [0] 123A4567 [0] 123456A789 [0] Software version: [0] MAC address: [0] ... [0] Control board [0] Part-and serial number: [0] 123A4567 [0] 123456A789 [0] Software version: [1] Operating time: 1h [0] Power board [0] Part-and serial number: [0] 123A4567 [0] 123456A789 [1] Operating time: 1h [0] AUX board [0] Part-and serial number: [0] 123A4567 [0] 123456A789 [1] Operating time: 1h [0] Communication board [0] Part-and serial number: [0] 123A4567 [0] 123456A789 [0] Software version: [1] Operating time: 1h [0] Func. Safety Processor [0] Software version: [0] Display [0] Software version: [0] Upload status [0] Upload status: Off [0] Signal strength: 99 [0] [0] [0] [0] [0] [0] [0] GSM status: None Network: Failed uploads: 0 Last error: 0 Last upload: -

Description Read only. To change go to Setup menu

Temperature detected at the power module

Temperature detected at the PCB

Speed of the fan

Inverter product number Inverter serial number Inverter software version The MAC address of the communication board

Control board part number Control board serial number Control board software version

Power board part number Power board serial number

Aux board part number Aux board serial number

Communication board part number Communication board serial number Communication board software version

Functional Safety processor software version Display software version Current upload status Signal strength. Should preferably be between 16-31. 99 Indicates no signal Current GSM network status Network to which the modem is connected Number of consecutive failed uploads Last error ID, please see the GSM manual for further assistance Time and date of last error Time and date of last successful upload

Table 7.5: Menu Structure - Status - Continued

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7.1.5. Production Log


Menu Structure - Production Log Display Functions [0] Total production: 123456 kWh [0] Total operating time: 137h [0] Production log [0] This week [0] Monday: 37 kWh [0] Tuesday: 67 kWh [0] Wednesday: 47 kWh [0] Thursday: 21 kWh [0] Friday: 32 kWh [0] Saturday: 38 kWh [0] Sunday: 34 kWh [0] Past 4 weeks [0] This week: 250 kWh [0] Last Week: 251 KWh [0] 2 Weeks ago: 254 KWh [0] 3 Weeks ago: 458 KWh [0] 4 Weeks ago: 254 KWh [0] This year [0] January: 1000 kWh [0] February: 1252 KWh [0] March: 1254 KWh [0] April: 1654 KWh [0] May: 1584 KWh [0] June: 1587 KWh [0] July: 1687 KWh [0] August: 1685 KWh [0] September: 1587 KWh [0] October: 1698 KWh [0] November: 1247 KWh [0] December: 1247 KWh [0] Past years [0] This year: 10000 kWh [0] Last year: 10000 kWh/m2 [0] 2 years ago: 10000 kWh/m2 [0] 20 years ago: 10000 kWh/m2 ... [0] 20 years ago: 10000 kWh [0] Irradiation log [0] This week [0] Monday: 37 kWh/m2 [0] Tuesday: 45 kWh/m2 [0] Wednesday: 79 kWh/m2 [0] Thursday: 65 kWh/m2 [0] Friday: 88 kWh/m2 [0] Saturday: 76 kWh/m2 [0] Sunday: 77 kWh/m2 [0] Past 4 weeks [0] This week: 250 kWh/m2 [0] Last week: 320 kWh/m2 [0] 2 weeks ago: 450 kWh/m2 [0] 3 weeks ago: 421 kWh/m2 [0] 4 weeks ago: 483 kWh/m2 [0] This year [0] January: 1000 kWh/m2 [0] February: 1000 kWh/m2 [0] March: 1000 kWh/m2 [0] April: 1000 kWh/m2 [0] May: 1000 kWh/m2 [0] June: 1000 kWh/m2 [0] July: 1000 kWh/m2 [0] August: 1000 kWh/m2 [0] September: 1000 kWh/m2 [0] October: 1000 kWh/m2 [0] November: 1000 kWh/m2 [0] December: 1000 kWh/m2 [0] Past years [0] This year: 10000 kWh/m2 [0] Last year: 10000 kWh/m2 [0] 2 years ago: 10000 kWh/m2 [0] 3 years ago: 10000 kWh/m2 ... [0] 20 years ago: 10000 kWh/m2 Description Total production since installation of inverter Total operating time since installation of inverter Production from this week Production from one day shown in KWh

Production from this week shown in KWh

Production from one month shown in kWh

Yearly production, up to 20 years back Production from this year shown in KWh

Only visible if it contains non-zero values Irradiation from this week Irradiation from one day shown in kWh/m2

Irradiation from this week shown in kWh/m2

Irradiation from one month shown in kWh/m2

Yearly irradiation up to 20 years back are shown

Table 7.6: Production Log


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Menu Structure - Production Log - Continued Display Functions [0] Time stamps [0] Installed: 30-12-99 [0] Power down: 21:00:00 [0] Prod. initiated: 06:00:00 [0] De-rating [0] Total de-rate: 0 h [1] Grid voltage: 0 h [1] Grid current: 0 h [1] Grid power: 0 h [1] PV current: 0 h [1] PV power: 0 h [1] Temperature: 0 h [0] Pwr level adjust: 0 h [0] Freq. stabiliza.: 0 h

Description Date of first grid connection When the inverter last changed to operation mode off grid When the inverter last changed to operation mode on grid Period of time the inverter has limited power production in total Period of time the inverter has limited power production due to grid voltage Period of time the inverter has limited power production due to grid current Period of time the inverter has limited power production due to grid power Period of time the inverter has limited power production due to PV current Period of time the inverter has limited power production due to PV power Period of time the inverter has limited power production due to excessive temperatures Period of time the inverter has limited power production due to Power level adjustment. Only visible if enabled by the current country setting. Period of time the inverter has limited power production due to frequency support. Only visible if enabled by the current country setting. Due to reactive energy support Only visible if the current country setting is an MV country or custom, and in TLX+ versions.

[0] Reactive Power: 0 h [0] Reactive Power [0] Reactive Energy (underexcited): 1000 000 VArh [0] Reactive Energy (overexcited): 1000 000 VArh [0] Event log [0] Latest event: 0 [0] Last 20 events [0] 1 : 29-01-2009 14:33:28 [0] Grid 29 off [0] 2: 29-01-2009 14:33:27 [0] Grid 29 on ... [0] 20:

The latest event is displayed. The number is for service purposes. Zero indicates no error. The latest 20 events are displayed Date and time of the event Group - ID - Status of event

Table 7.7: Production Log - Continued

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7.1.6. Setup
Menu Structure - Setup Display Functions [0] External Alarm [0] Stop Alarm [0] Test Alarm [0] Alarm time-out: 009 s [0] Alarm state: Disabled [0] Setup details [0] Language: English [2] Country: Denmark [2] Safety affecting settings [2] 10 min. mean voltage [2] Avg. voltage limit: 253 V [2] Time to disconnect: 200 ms [2] ROCOF [2] ROCOF limit: 2.50 Hz/s [2] Time to discon.: 1000 ms [1] PV Configuration [1] Mode: Automatic [1] PV input 1: Automatic [1] PV input 2: Automatic [1] PV input 3: Automatic [1] Force inverter power up [0] Inverter details [0] Inverter name: Danfoss [0] Group name:* [0] Group 1* [0] Master mode* [0] Master mode: Enabled* [0] Network* [0] Initiate network scan* [0] Scan progress: 0%* [0] Inverters found: 0* [0] Plant name: plant name [1] Reset max. values [0] Set date and time [0] Date: dd.mm.yyyy (30.12.2002) [0] Time: hh.mm.ss (13.45.27) [0] Calibration [0] PV array [0] PV input 1: 6000 W [0] PV 1 area: 123 m2 [0] PV input 2 : 6000 W [0] PV 2 area: 123 m2 [0] PV input 3: 6000 W [0] PV 3 area: 123 m2 [0] Irradiation sensor [0] Scale (mV/1000 W/m2): 75 [0] Temp. coeff: 0.06 %/oC [0] Temp. sensor offset [0] PV module temp: 2 oC [0] Ambient Temp: 2o C [0] S0 sensor input [0] Scale (pulses/kWh): 1000 Description Only applicable if external alarm is connected Stop alarm Includes testing red LED on front Alarm time limit. If 0, the alarm will be active until fixed

The language in the display; changing the language does not affect country setting The country setting, which defines functional safety settings Settings that have influence in functional safety Upper 10 min. average voltage limit Maximum amount of time before the inverter must disconnect from the grid due to too high avg voltage ROCOF: Rate of Change of Frequency See the section on Parallel connection May be changed to Manual if the automatic PV configuration is to be overridden

Turns on grid supply to CTRL board The inverter's name. Max. 15 characters. Max. 15 characters and not only numbers. The name of the group the inverter is part of Max. 15 characters.

Only visible if Master mode is enabled.

The name of the plant. Max. 15 characters.

Set the current date Set the current time

Not visible if inverter only has 2 PV inputs. Not visible if inverter only has 2 PV inputs. Sensor calibration Sensor calibration Sensor calibration (offset) Sensor calibration (offset) Sensor calibration. See note

Table 7.8: Setup *) For TLX Pro only.

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Menu Structure - Setup - Continued Display Functions [0] Environment* [0] CO2 emission factor:* [0] 0.5 kg/kWh* [0] Remuneration per kWh:* [0] 44.42 ct/kWh* [0] Yield start count: 1000 kWh* [0] Communication setup [0] RS485 setup [0] Network: 15 [0] Subnet: 15 [0] Address: 255 [0] IP Setup [0] IP config: Automatic [0] IP address: [0] 192.168.1.191 [0] Subnet mask: [0] 255.255.255.0 [0] Default gateway: [0] 192.168.1.1 [0] DNS server: [0]123.123.123.123 [0] GPRS connection setup [0] SIM PIN code: 0000 [0] Access point name: name [0] User name: user [0] Password: password [0] Roaming: Disabled [0] Data warehouse service [0] Upload channel: LAN [0] Upload time (h:m): 14:55 [0] Start log upload [0] D.W FTP server address: www.inverterdata.com [0] D.W server port: 65535 [0] FTP mode: Active [0] D.W. server user name: user [0] D.W server password password

Description Value to be used for total CO2 saved calculation Value to be used for total revenue calculation A value used as an offset from the current production value when calculating the yield.

4-8 characters Max. 24 characters Max. 24 characters Max. 24 characters

Requires data from at least 10 min. of energy production

Default serial number of the inverter User name for Data warehouse account, max. 20 chars. Password for Data warehouse account, max 20 chars.

Table 7.9: Setup - Continued *) For TLX Pro only.

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Menu Structure - Setup - Continued Display Functions [0] Autotest [0] Status: Off [0] Ugrid: 234 V [0] Utest: 234 V [0] Fgrid: 50.03 Hz [0] Ftest: 50.03 Hz [0] Disconnection time: 53 ms [0] Logging [0] Interval: 10 min [0] Logging capacity: [0] 10 Days [1] Delete event log [1] Delete production log [1] Delete irradiation log [1] Delete data log [0] Web Server * [0] Reset password* [0] Service* [1] Store settings* [1] Restore settings* [1] Replicate settings* [0] Security [0] [0] [0] [0] Password: 0000 Security level: 0 Log out Service logon [0] User name: [0] user name [0] Password: [0] password

Description Initiate autotest, only applicable with country setting; Italy Only visible during voltage tests Only visible during voltage tests Only visible during frequency tests Only visible during frequency tests Not visible in Off and Completed OK states The interval between each logging

Resets the password of the Web Server to its default value. Store inverter settings and data in the display of the inverter. Restore all inverter settings and data stored in the display of the inverter. Replicate all inverter settings to all other known inverters in the network. Only visible if master mode is enabled. Level of access to inverter parameters and settings Current security level Log out to security level 0 Only to be used by authorised service personnel

Table 7.10: Setup - Continued *) For TLX Pro only.

7.2. Overview of Event Log


The event log menu found under Log displays the last event which has occurred. Latest event Example: The latest event is of type Grid and the specific event ID is 29. This can be used to diagnose the problem. See the section on Troubleshooting for more information on specific events. Latest event is set to 0 once an event is cleared.

Illustration 7.2: Latest event

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Last 20 events: The event log menu contains the submenu Last 20 events, which is a log of the last 20 events. In addition to the information provided by latest event, this log also provides the time and date of the event as well as the status (On/Off) of the event.

Illustration 7.3: Past 20 events

The latest event is shown at the top of the screen. The event was registered at 14:33:28 on January 29th, 2009. The event is grid related, the specific ID is 29 and the event is no longer active. Note that several entries registered at the same time may be present. This, however, does not mean that the inverter experienced all registered events. Some of the events may be a result of the original event.

7.3. Peripheral Units Setup


7.3.1. Sensor Setup
This section describes the final step of configuring the sensor inputs using the display or the Web Server. Please go to the Calibration menu under Setup [Setup Calibration] and choose the sensor which must be configured. Temperature Sensor The temperature sensor inputs for the PV module temperature and the ambient temperature may be calibrated using an offset ranging from -5.0 to 5.0 C. Please enter the correct values for the sensors under the Temp. sensor offset menu [Setup Calibration Temp. sensor offset]. Irradiation Sensor (Pyranometer) In order to use an irradiation sensor, the scale and temperature coefficient of the sensor must be entered. Please enter the correct values for the sensor under the Pyranometer menu [Setup Calibration Irradiation sensor]. Energy Meter (S0 sensor) In order to use an energy meter (S0 sensor), the scale of the energy meter must be entered in pulses/kWh. This is done under the S0 sensor input menu [Setup Calibration S0 sensor input]

7.3.2. Alarm Output


The inverter has one alarm output relay. By default the alarm functionality is disabled and must therefore be activated under the External alarm menu [Setup External alarm] if it is to be used. The alarm functionality (including the relay) can also be tested from this menu. If the alarm is triggered, it will remain active for the period of time defined under Alarm time-out (the value 0 disables the time-out functionality and the alarm will sound continuously). While the alarm is active it may be stopped at any time by going to the menu Stop alarm [Setup External alarm] and pressing OK twice (thus selecting and accepting). Please see section on Man Machine Interface for details:

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Stop alarm Test alarm Alarm state Alarm time-out

The alarm is activated by any of the following events occurring: Event ID Description 40 The AC grid has been out of range for more than 10 minutes. 115 The insulation resistance between ground and PV is too low. This will force the inverter to make a new measurement after 10 minutes. 233-240 Internal memory error 241, 242 Internal communication error 243, 244 Internal error 251 The functional safety processor has reported Fail safe 350-364 An internal error has set the inverter in Fail safe
Table 7.11: Activation of alarm

The alarm output can also be configured via the integrated Web Server. For details, please refer to the Web Server User Manual.

7.3.3. GSM modem


Please see the GSM manual.

7.3.4. RS485 Communication


The configuration of the RS485 network interface consists of 3 parameters found in the ComLynx setup menu [Setup Communications setup RS485 setup] (requires a security level of 1 or higher): Network Subnet Address

Note: The inverter is pre-configured with a unique RS485 address. If the address is changed manually, please make sure that inverters connected in a network do not have identical addresses.

7.3.5. Ethernet Communication


Please refer to the section on Auxiliary Interface Specifications for Ethernet communication configuration details.

7.4. Start-up and Check of Settings


Note: Due to the advanced functionalities of the inverter, it may take up to 10 seconds before the user interface of the GLCP becomes available after power up.

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Note: Due to the advanced functionalities of the inverter, it may take up to 10 seconds before the user interface of the GLCP becomes available. The inverter is shipped with a predefined set of settings for different countries. All country specific limits are stored in the inverter and must be selected at installation. It is always possible to see the applied country limits in the display. The inverter accounts for daylight saving automatically. After installation, check all cables and then close the inverter. Turn on AC at the mains switch. When prompted by the display select language. This selection has no influence on the operating parameters of the inverter and is not a country selection. The language is set to English at initial startup. To change this setting press the OK button. Press to scroll down through the languages. Select language by pressing OK.

7
Illustration 7.4: Select language

Note: To use the default language (English) simply press the 'OK' button twice to select and accept.

Note: For the TLX Pro version the first start-up and check of settings can also be performed via the integrated Web Server. For further details, please refer to the Web Server User Manual. Set time as prompted by the display. Press 'OK' to select number. Press to scroll up through the numbers. Select by pressing 'OK'. The clock is 24-hour format.

Illustration 7.5: Set time

Note: It is very important to set the time and date accurately as the inverter uses this for logging. If a wrong time/date is accidentally set, please correct it immediately in the set date and time menu [Setup Inverter details Set date and time].

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Set date as prompted by the display. Press 'OK' to select. Press to scroll up through the numbers. Select by pressing 'OK'.

Illustration 7.6: Set date

Illustration 7.7: Installed PV power

Enter the amount of installed PV power for each of the PV inputs. When two or more PV inputs are connected in parallel, each PV input in the parallel group must be set to the total amount of PV power installed to that group divided by the number of parallel inputs. Please see the table below for examples of installed PV power. For more information see the Reference Manual. The display will now show Select country. The country is set to undefined at initial start-up. To select country press 'OK'. Press to scroll down through the list of countries. Select the country in which the inverter is installed by pressing OK. It is very important that the correct country is chosen.

Illustration 7.8: Select country

Confirm your choice by selecting the country again and press 'OK. The settings for the chosen country have now been activated.

Illustration 7.9: Confirm country selection

The inverter only complies with local and national standards provided the correct country has been selected. If a different country than the one the inverter is installed in is chosen it can have serious consequences.

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Note: If the two country selections do not match they will be cancelled and it will be necessary to redo the selections. If a wrong country is accidentally accepted at the first selection, simply accept the Country: Undefined in the confirm country screen. This will cancel the country selection and a new selection is possible. If a wrong country is selected twice, please call service. The inverter will start automatically if sufficient solar radiation is available. The start-up will take a few minutes. During this period, the inverter will carry out a self-test.
Actual Configuration PV1, PV2 and PV3 are all set into individual mode. The nominal PV power installed are: PV 1: 6000 W PV 2: 6000 W PV 3: 3000 W PV1 and PV2 are set into parallel mode and have a total of 10 kW PV power installed. PV3 is set into individual mode and has nominal 4 kW PV power. PV1 and PV2 are set into parallel mode and have a total of 11 kW PV power installed. PV3 is set to Off and has no PV installed. Table 7.12: Examples of installed PV power

Installed PV power to be programmed

PV PV PV PV PV PV PV PV PV

1: 2: 3: 1: 2: 3: 1: 2: 3:

6000 6000 3000 5000 5000 4000 5500 5500 0W

W W W W W W W W

7.5. Master Mode


The TripleLynx Pro inverters include a Master Mode feature that allows one inverter to be appointed as Master Inverter. From the Master Inverters web interface it is possible to access any inverter in the network from one single point using a standard web browser. The Master Inverter can act as a datalogger, collecting and storing data from all inverters in the network. These data can be displayed graphically from the Master Inverters own web server or can also be uploaded to external webportals or exported directly to a PC. The Master Inverter is also able to replicate settings and data from all the other TripleLynx Pro inverters in the network, enabling easy commissioning and data management of larger networks. To enable Master mode go to the Inverter details menu [Setup Inverter details Master mode] and set Master mode to Enabled. Please make sure there are no other master inverters in the network before doing this. When Master mode is enabled, it is possible to initiate a network scan [Setup Inverter details Master mode Network]. This will show all inverters connected to the master inverter.

Illustration 7.10: Master Mode

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8. Web Server Quick Guide


8.1. Introduction
This user manual provides detailed product information and instructions on how to use the TLX Pro Web Server. It describes the Web Server version at the time of writing. Modifications to this user manual may occur as a result of new functionality being implemented, or improvements in the Web Server. Names of products and companies mentioned in this manual may be registered trademarks of their respective owners.

8.2. Supported Characters


In all language versions, the following characters are supported and can be entered via the Web Server:
Letters abcdefghijklmnopqrstuvwxyz Capital letters ABCDEFGHIJKLMNOPQRSTUVWXYZ Numbers 0123456789 Special characters .,-+?!@:;/\_()#* % Note! No spaces are allowed.

For plant, group and inverter name, only the following characters are supported:
Letters abcdefghijklmnopqrstuvwxyz Capital letters ABCDEFGHIJKLMNOPQRSTUVWXYZ Numbers 0123456789 Special characters - _. Note! Spaces are allowed for group and plant name (not inverter).

8.3. Accessing the Web Server


It is recommended that the Web Server login and password of the master inverter are changed immediately after installation. Please see details below regarding the general security risk when connecting to the internet. Please refer to the inverter installation manual for instructions on how to open and close the inverter. Setup Sequence: 1. 2. Decide which inverter should be the master inverter. Open the inverter and use a patch cable (network cable cat5e stp either crossed cable or straight through) to connect the RJ45 Ethernet interface of the inverter to the Ethernet interface of the PC. Open the internet browser and type http:\\invertername, where the invertername is the name of the inverter you have chosen to be the master. All delivered inverters have a name corresponding to the last 10 or 11 digits of their serial number. The serial number is found on the nameplate at the side of the inverter. The Web Server login screen appears: Enter admin as both username and password and press Log in.

3.

4.

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Illustration 8.1: Login

5.

When prompted, select: language time date PV power country - then confirm country.

Via the Web Server or the inverter display, it is always possible to change the name of the inverter, see [Setup inverter].

Note: Only one user at the time can access the Web Server. To prevent blocking the Web Server an automatic session time-out built into it. The session time-out is 10 minutes and when it expires the user is automatically logged out of the Web Server. As the TLX Pro inverter can be connected to the Internet, there is a security risk. It is strongly recommended that the login password is changed after the initial installation in order to protect it from unauthorised access by third parties. Select a number-letter combination with at least eight characters for the password. [Setup Inverter details]

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Illustration 8.2: Inverter Details

Once the scan is finished, please verify that the correct number of inverters have been found. Now the logging procedure will start. Per default the inverter logs data every 10 minutes.

Note: It is essential to select a master inverter also if the network only consists of one inverter. Further information regarding Ethernet networking can be found in the Ethernet application note.

8.4. Operation
8.4.1. Web Server Structure
The layout of the Web Server software is structured in the following way:

Illustration 8.3: Layout

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1. 2.

Plant name: Shows the current plant name and opens the plant menu. The plant name is changed via [Setup Setup details]. Group menu: Here the individual groups are displayed. Per default all inverters are added to group 1. By clicking on a group name the group view for this particular group will be displayed together with a list of the inverters present in the particular group. The group name is changed via [Setup Inverter details] in the inverter view. Displays the inverters currently present in a particular group. Selecting an inverter will display the inverter view for the particular inverter. Per default the inverter name equals the last 10 or 11 digits of the inverter serial number. The name of the inverter is easily changed via [Setup Inverter details] (inverter view). Main menu: Displays the main menu items. This menu and its structure correspond to the menu on the display. All sub menu items belonging to a particular main menu item are displayed here. This structure also follows the structure of the display of the inverter. The sub menu content is displayed here according to the selected sub menu. On some pages, a horizontal menu is added to provide a better overview. On the footer bar, the following options exist: Language: Opens a pop-up window from which the language of the web servers is easily changed. Click on the country flag to change the language of the Web Server to the desired language for this session. Contact: Opens a pop-up window which displays the contact information of Danfoss. Logout: Displays the login screen. Security level: Displays the current security level according to the section on Security Levels.

3.

4. 5. 6. 7.

Note: The content of the main menu changes depending on which item is currently selected, i.e. master inverter, a group of inverters or an individual inverter.

8.4.2. Plant, Group and Inverter Overview


The overview screen, displayed for both plant view, group view and inverter view, displays the same overall status information.

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Illustration 8.4: Plant Overview Item Overall plant status Unit Description Displays the current status of the plant, the group or a particular inverter. For the plant or group view, the following rules apply: Red: 30% or less of the inverters connected to the master are currently in operation mode Failsafe, have too low performance ratio (PR 50%), or are out of reach of the master. Yellow: One of the inverters connected to the master is currently in operation mode Connecting or Off grid, has too low performance ratio 51 % PR 70%, or is out of reach of the master. Green: All inverters are operating OK, and in operation mode On grid. PR 71% For the individual inverter, the following rules apply: Red: The inverter is off grid or in Failsafe mode or in operation mode Connecting, has too low performance ratio, or an income deviation error (PR 50%). Yellow: 51 % PR 70 %, the inverter is currently in operation mode Connecting or Off grid. Green: The inverter is operating as expected, PR 71% and it is in operation mode On Grid.

Grid: Note! In order to be able to calculate the performance ratio, an irradiation sensor must be connected to at least the master inverter, see [Setup Calibration].
Current power Yield today Total revenue Total CO2 saving Performance ratio Total yield Present limit W kWh Euro T % kWh % Displays the current production of the plant/group or inverter. Displays what the particular plant, group or inverter has produced today. The total revenue of the plant. Group or inverter. The total CO2 saving of the plant, group or inverter. The current performance ratio of the plant, group or inverter. The total yield of the plant, group or inverter. Displays the maximum allowed power in % of the nominal output of the inverter.

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8.5. Additional Information


Please refer to the Web Server User Manual to learn more about: Inverter start-up and check of settings Messaging Graphs Remote access Web portal upload Logging capacity and changing the logging interval Settings backup and restore

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9. Ancillary Services
9.1. Introduction
Ancillary services are those services required to support transport of power on grids. For some local DNOs the support of such services is mandatory. Ancillary services available with TripleLynx include: Power Level Adjustment (PLA) Grid Frequency Derating (MV) Ride Through Reactive Power (MV) Fault Ride Through (MV)

Note: Check local legal requirements before changing settings for Ancillary Services. Headings ending in MV indicates that this function is active when a Medium Voltage country setting is chosen.

9.2. Power Level Adjustment (PLA)


The inverter supports Power Level Adjustment (PLA) as required by the German EEG for systems above 100 kW. To control the functionality, a grid management interface is necessary. This is available via Danfoss Grid Management Box (TLX Pro / TLX Pro+ only) or third-party suppliers. Derating is accomplished by adjusting the PV voltage and subsequently operating outside the maximum power point of the PV arrays. The inverter continues to reduce the power until the potential overload ceases or the commanded PLA level is reached. The total amount of time the inverter has derated can be seen in the display [Log Derating]. Security level-1 password provides access to view the distribution of the various types of derating. Derating due to PV current or grid power indicates that too much PV power has been installed, whereas derating due to grid current, grid voltage and grid frequency indicate issues with the grid.

9.3. Grid Frequency Derating (MV)


Grid Frequency Derating (MV) If the grid frequency exceeds a defined limit (Activation) f1 (see the section International Inverter, country list), the inverter derates the output power in order to support the grid frequency stabilisation. When the grid frequency has decreased to a defined limit (Deactivation) f2, the output power increases again following a time ramp (time gradient).

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Illustration 9.1: f1, f2, the gradient and the time ramp are adjustable

9.4. Ride Through


The grid voltage usually has a smooth waveform, but occasionally the voltage drops or disappears for several milliseconds. This is often due to short-circuit of overhead lines, or caused by operation of switchgear or similar in the high-voltage transmission lines. In such cases it is essential that the inverter continues to supply power to the grid. The two main reasons for this are: 1. 2. To increase the energy delivered to the AC grid To help prevent a complete voltage black-out and stabilise the voltage in the grid

The inverters have a high immunity against such disturbances as depicted below:

Illustration 9.2: Example of Ride Through with the country setting Germany

9.5. Reactive Power (MV)


9.5.1. Introduction
The TLX+ and TLX Pro+ inverters are equipped with ancillary service features enabling them to provide controlled reactive power and to support the grid in the event of temporary voltage reductions.

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Note: The settings for managing reactive power differ for TLX+ and TLX Pro+. For TLX+:

Note: When using third-party products the factory settings (default setting OFF) must be applied. For further details see section on Managing Reactive Power Using TLX+. Select the mode of operation, or Set point type for reactive power, via [Setup Grid management ]. Please see the description in the section Managing Reactive Power Using TLX+. For TLX Pro+: Select the Set point type for reactive power via the web interface, please see description in the section Managing Reactive Power Using TLX Pro+. For further information on reactive power in general, please refer to the section Theory at the end of this chapter.

9.5.2. Managing Reactive Power Using TLX+


The TLX+ inverter provides controlled reactive power by using an external set point source, i.e. an external grid management unit.

Note: For TLX+ inverters: Inverter control of reactive power is only possible for medium voltage grids or custom country selection.

Illustration 9.3: Managing Reactive Power Using TLX+

1 Radio receiver 2 Third-party grid management box Operating mode The inverter will operate in one of three modes: Off (default setting) Constant reactive power Q Constant power factor PF

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Off: The inverter will not use any internal set point for reactive power, but an external set point source can be used. Danfoss TLX+ inverters support a number of third-party grid management units for managing reactive power. Constant reactive power Q: The inverter will generate a fixed level of reactive power, specified as a percentage of the inverters nominal apparent power (S). The value of constant reactive power Q can be set in the range from 60% (under-excited) to 60% (over-excited). Inverter type TLX+ / TLX Pro+ 10k TLX+ / TLX Pro+ 12.5k TLX+ / TLX Pro+ 15k
Table 9.1: Reactive Power Range

Nom. Apparent power (Snom) 10 kVA 12.5 kVA 15 kVA

Reactive power (Q)


under-excited or over-excited

0 - 6 kVAr 0 - 7.5 kVAr 0 - 9 kVAr

Note: The maximum amount of reactive power is available, from when the inverter is generating 3% of the nominal real power and above. Constant power factor PF: Constant Power factor specifies a fixed relation between real and apparent power (P/S), i.e. a fixed Cos (). The power factor PF can be set in the range from: 0.8 under-excited to 0.8 over-excited. The reactive power generated by the inverter is thus dependent on the real power generated. Example: PF = 0.9 Generated real power (P) = 10.0 kW Apparent power (S) = 10.0/0.9 = 11.1 kVA

Reactive power (Q) = (11.12-10.02) = 4.8 kVAr Set the Set point type to Off. This will enable the inverter to accept a set point for PF and Q, transmitted via RS485 from the external source. View the set points of Q or PF under: [Status Grid Management ].

9.5.3. Managing Reactive Power Using TLX Pro+


The TLX Pro+ inverter is capable of controlling reactive power for an entire plant via the master inverter functionality.

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Operating Mode The inverter allocated to act as master controls the reactive power settings of all other inverters in the plant, transmitting settings for Reactive Power (Q) and Power Factor (PF). As a function of grid voltage or output power, or Setting Q and PF as constant values, or Setting Q and PF as external set point references (via Danfoss Grid Management Box)

Illustration 9.4: Managing Reactive Power Using TLX Pro+

1 Radio receiver 2 Third-party grid management box Nominal Plant AC power: The nominal apparent power of the entire plant must be entered here in order for the master inverter to make the correct scaling of the reactive power generated. Set the following parameters on the master inverter only: Set Reference Source under: Grid Management Box: The external reference for reactive power for the whole plant is received via the Danfoss Grid Management Box.

Constant reactive power, Q Constant power factor, PF The master inverter sets the entered values of Q or PF to all inverters in the plant. For Constant Reactive Power, Q the set point can be entered either as a constant numeric value in kVAr, or as a percentage of the Nominal Plant AC power. Set point Curve Q(U) The master inverter controls reactive power as a function of the grid voltage U. The values for the set point curve are determined by the local utility company and must be obtained from them. Set point Curve PF(P) The master inverter controls reactive power as a function of the plant real output power P. The values for the set point curve are determined by the local utility company and must be obtained from them.

The individual set points are entered as a 9 pair of numbers. Either grid power with the corresponding required PF, or the Grid voltage with the corresponding required amount of reactive power are entered either as numeric values in kVAr or as a percentage of the Nominal Plant AC power.

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Fallback Values If Grid Management Box is selected as Reference Source, fixed Fallback values are used in case of communication loss between the master inverter and the Grid Management box, or by the individual inverter in case of communication loss to the master inverter. [Setup Grid management General] All settings for plant control are made at the master inverter. For all other inverters (non-master inverters), the Set point type must be set to Off (default setting) enabling them to accept an external set point coming from the master inverter. Use the master inverter to distribute the setting Off to the entire network.

9.5.4. Danfoss Grid Management Box


The Danfoss Grid Management Box is used for interfacing to external reference sources such as relay or current loop. When Grid Management Box is selected as reference source, the relay configuration is done under: [Setup Grid Management Relay]. With Relay input, the reference source is received via four discrete signals (K1-K4). This allows for 16 different combinations and each one can be configured for a specific value of Q or PF and power reduction (PLA).

For more information please refer to the Web Server User Manual and the Danfoss Grid Management Box Manual.

9.5.5. Theory
The principle in generating reactive power is that the phases between the voltage and the current are shifted in a controlled way. Reactive power can, in contrast to real power, not transport any consumable energy but it generates losses in power lines and transformers and is normally unwanted. Reactive loads can be either capacitive or inductive in nature, depending on the current leads or lags in relation to the voltage. Utility companies have an interest in controlling reactive power in their grids, for example in: Compensation for inductive loading by insertion of capacitive reactive power Voltage control

To compensate for this a generator supplying reactive power operates either at a lagging power factor, also known as over-excited; or at a leading power factor, also known as under-excited.

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Illustration 9.5: Active Power

Illustration 9.6: Reactive Power

The technical definition of reactive power: Real power (P) measured in Watts [W] Reactive power (Q) measured in volt-ampere reactive [VAr] Apparent power (S) is the vector-sum of P and Q and is measured in volt-ampere [VA] is the angle between P and S

Illustration 9.7: Reactive Power

In the inverter, the reactive power is defined either as: -

Q: The amount of reactive power as a percentage of the nominal apparent power of the inverter. PF, Power Factor: The ratio between P and S (P/S), also referred to as: Cos().

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9.5.6. Fault Ride Through (MV)


Fault ride through (FRT) is a feature enabling the inverter to operate uninterrupted despite the occurrence of a brief grid malfunction. For inverters connected to their own distribution transformer, select a country option ending in MV. This ensures that fault ride through remains available. Fault ride through occurs automatically. How fault ride through works The diagram below shows the requirements to be followed by the fault ride through (FRT). This example is for German medium and high voltage grids. In area A The inverter remains connected to the grid when an interruption occurs in the voltage/ time interval between lines 1 and 2. In area B At voltage/time combinations below line 2, the inverter disconnects from grid, but reconnects no later than 2 sec after the fault has cleared. Below line 3 The inverter disconnects from grid.

Illustration 9.8: German example

Parameters related to Fault Ride Through (FRT) These parameters are set automatically upon selecting the country of operation.
Parameter FRT upper threshold level FRT lower threshold level Description Upper grid voltage magnitude for engaging a High voltage FRT Lower grid voltage magnitude for engaging a Low voltage FRT

Table 9.2: Parameters related to Fault Ride Through (FRT)

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10. Service and Repair


10.1. Troubleshooting
This guide is intended to quickly diagnose and, if possible, remedy an error affecting the TLX inverter. Go to the Log menu and enter the Event log menu. Here the latest event the inverter has registered as well as a list of the 20 latest events is stated. When the inverter enters the On grid mode, the latest event is cleared and is shown as 0. The event code is made up of two elements: the group classifier and the event ID. The group classifier describes the general type of the event, while the event ID is used to identify the specific event. The Status menu contains many useful sensor read-outs, which may be helpful in diagnosing the exact problem. Please review the contents of the Status menu to get an overview of these readouts. Below is an overview of how the tables of inverter events are constructed and how to use them. The tables contain descriptions and which actions should be taken in the case of an event.
Event Type ID Description Action DNO Hotline PV E.g 10 E.g. The grid voltage is too high E.g.Check voltage and AC installation x Table 10.1: How to read the event tables

Event Type: ID: Description: Action: DNO (Distribution Network Operator): Hotline:

PV:

Indicates whether the event relates to Grid, PV, Internal of Fail safe issues The specific event ID Description of the event Description of what action should be taken prior to contacting any other parties If the described procedure in the Action row has not identified the malfunction, contact the DNO for further assistance If the described procedure in the Action row has not identified the malfunction, contact the inverter hotline for further assistance. If the described procedure in the Action row has not identified the malfunction, contact the PV supplier for further assistance

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Grid- Grid related events ID Description Action 16 The grid voltage is Check voltage and AC installation, if the voltage is zero too low check the fuses 79 The grid mean volt- Check that the installation is correct according to the instalage is too high lation manual and if found okay, then increase the mean voltage limit according to section Functional Safety 1015 The grid voltage is Check voltage and AC installation too high 1618 The momentary Check voltage and AC installation grid voltage is too high 1924 The grid frequency is out of range 2527 Loss of mains, line to line voltage too low 2830 Loss of mains, ROCOF out of range 3133 DC content of the grid current is too high 3437 The detected residual current is too high 40 The AC grid has been out of range for more than 10 minutes 246 A grid event was detected and inverter was stopped by the redundant safety circuit Check the line to line voltage and the AC installation Make a visual inspection of all PV cables and modules Check the AC installation

DNO Hotline PV x x x x -

x x x x

x x -

A grid event was detected and inverter was stopped by the redundant safety circuit. Check the event log, if the majority of entries are of type 246, call the service department. Otherwise wait 24 h and check again.

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Table 10.2: Grid related events PV - PV related events ID Description 115 The insulation resistance between ground and PV is too low. This will force the inverter to make a new measurement after 10 minutes have passed. Table 10.3: PV related events

Action DNO Hotline PV Make a visual inspection of all PV cables x x and modules. Check that the installation is correct according to the installation manual as it could indicate that the PE connection is missing.

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Internal - Events caused by the inverter ID Description 201208 The internal temperature of the inverter is too high 209, 210 The intermediate voltages inside the inverter are too high 211 212 No tacho signal from fan The intermediate voltages inside the inverter are out of balance The grid current is too high Islanding protection trip

Action Check whether the airflow to the heat sink is blocked Check the maximum PV voltage using the display to see if it is above the limits Check the event log, if the majority of entries are of type 211, call the inverter hotline Check the DC bus values and call the inverter hotline Check grid is available No action required

DNO Hotline PV x x x x -

216218 223

x x x x x x x x x -

224 A wire is broken in the RCMU 225240 Internal memory error 241, 242, 249 Internal communication error 243, 244 Internal error 247 A plausibility test in the functional safety processor has failed 251 The functional safety processor has reported Fail safe 213215 Plausibility error between internal measurements 222 Autotest conducted (only applicable in Italy) Table 10.4: Internal events

Fail Safe - Events caused by the self-test ID Description Action 350-352 RCMU self-test failed 353-355 Current sensor test failed Ensure correct polarity on PV arrays 356-363 Transistor & relay test failed 364 Potential error in the AC installation Verify that the AC installation is correct according to the installation manual. Verify that the Neutral wire is connected. Table 10.5: Events caused by the self-test

DNO -

Hotline x x x x

PV -

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10.2. Maintenance
Normally, the inverter needs no maintenance or calibration. It should be ensured, however, that the heatsink is not covered. To ensure the functionality of the PV load switch, all switches should be switched on and off (by turning the switch to on and off positions ten times) once a year, to clean the contacts. The PV load switch is located at the bottom of the inverter.

10.2.1. Cleaning the Cabinet


Clean inverter by means of pressurised air or a soft cloth or a brush. Do not use a water hose, aggressive chemicals, cleaning solvents or strong detergents to clean the inverter.

10.2.2. Cleaning the Heatsink


In order to secure proper function and long inverter life, it is essential that the free air circulation around the heatsink at the back of the inverter and by the fan at the bottom of the inverter is not obstructed. If the free air circulation is obstructed, e.g. by dust or snow, this has to be removed.

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Clean the heatsink by means of pressurised air or a soft cloth or a brush. Do not use a water hose, aggressive chemicals, cleaning solvents or strong detergents to clean the inverter.

The heatsink can reach a temperature of more than 70C during operation. Touching components of this temperature may result in serious injuries!

Note: Do not cover the inverter.

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11. Technical Data


11.1. Technical Data
Nomencla- Parameter ture 1) AC Pac,r Max/Nom power AC Reactive Rower Range Vac,r AC Voltage range (P-N) Nominal current AC Iacmax Max current AC AC current Distortion (THD%) cosphiac,r Power factor at 20 % load Controlled power factor range Connecting power loss Night-time power loss (off grid) fr Grid frequency TripleLynx 10 kW TripleLynx 12.5 kW TripleLynx 15 kW

10000 W 0-6.0 kVAr 3x230 V 20 % 3 x 15 A 3 x 15 A <5% >0.97 0.8 over-excited 0.8 under-excited 10 W <5 W 50 5 Hz

12500 W 0-7.5 kVAr 3x230 V 20 % 3 x 19 A 3 x 19 A <5% >0.97 0.8 over-excited 0.8 under-excited 10 W <5 W 50 5 Hz

15000 W 0-9.0 kVAr 3x230 V 20 % 3 x 22 A 3 x 22 A <5% >0.97 0.8 over-excited 0.8 under-excited 10 W <5 W 50 5 Hz

Vdc,r Vmppmin Vmppmax Vdcmax Vdcstart Vdcmin Idcmax

DC Nominal power DC Max recommended PV power at STC 2) Nominal voltage DC MPP voltage - nominal power 3) MPP efficiency Max DC voltage Turn on voltage DC Turn off voltage DC Max. current DC Max. short circuit current DC at STC Min. on grid power Efficiency Max efficiency Euro efficiency, V at dc,r Other Dimensions (L,W,H) Mounting recommendation Weight Acoustic Noise level4 Operation temperature range Nom. temperature range Storage temperature Overload operation Overvoltage category AC Overvoltage category DC PLA Reactive Power Functional Safety Islanding detection - loss of mains Voltage Magnitude Frequency DC content of AC current Insulation resistance RCMU - Type B Indirect contact protection Short circuit protection

10300 W 11800 Wp 700 V 430-800 V 99.9 % 1000 V 250 V 250 V 2x12 A 2x12 A 20 W 98 % 97.0 % 700x525x250 mm Wall bracket 35 kg 56 dB(A) -25..60 C -25..45 C -25..60 C Change of operating point Class III Class II Included TLX+ and TLX Pro+ Three phase monitoring (ROCOF) Included Included Included Included Included Yes (class I, grounded) Yes

12900 W 14700 Wp 700 V 358-800 V 99.9 % 1000 V 250 V 250 V 3x12 A 3x12 A 20 W 98 % 97.3 % 700x525x250 mm Wall bracket 35 kg 56 dB(A) -25..60 C -25..45 C -25..60 C Change of operating point Class III Class II Included TLX+ and TLX Pro+ Three phase monitoring (ROCOF) Included Included Included Included Included Yes (class I, grounded) Yes

15500 W 17700 Wp 700 V 430-800 V 99.9 % 1000 V 250 V 250 V 3x12 A 3x12 A 20 W 98 % 97.4 % 700x525x250 mm Wall bracket 35 kg 56 dB(A) -25..60 C -25..45 C -25..60 C Change of operating point Class III Class II Included TLX+ and TLX Pro+ Three phase monitoring (ROCOF) Included Included Included Included Included Yes (class I, grounded) Yes

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Table 11.1: Specification for Danfoss TripleLynx Inverters


1) 2) 3) 4) According to FprEN 50524. For fixed systems with semi-optimal conditions. At identical input voltages. At unequal input voltages, Vmppmin can be as low as 250 V depending on total input power. SPL (Sound Pressure Level) at 1.5m

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11.1.1. Norms and Standards


Normative References Directive LVD Directive EMC Safety Integrated PV load switch EMC immunity EMC emission Utility interference CE Utility characteristics S0 Energy Meter Functional Safety Germany Italy Spain Greece Reactive Power Austria Belgium Czech Republic Spain Germany TripleLynx 10 kW TripleLynx 12.5 kW 2006 / 95/ EC 2004 / 108 / EC EN 50178 VDE 0100-712 EN 61000-6-1 EN 61000-6-2 EN 61000-6-3 EN 61000-6-4 EN 61000-3-2 / -3 EN 61000-3-11 / -12 EN 61000-3-11 / -12 Yes IEC 61727 EN 50160 EN62053-31 Annex D For transformerless inverter DIN VDE 0126-1-1* DK5940-2.2 (2007) RD1663 (2000) RD661 Technical requirements for the connection of independent generation to the grid, Public Power Corporation (PPC). TLX+ and TLX Pro+ TOR Hauptabschnitt D4, TOR Hauptabschnitt D2 Synergrid C10/11 revisie 12 mei 2009, Synergrid C10/17- revisie 8 mei 2009 Czech Energy Act (Act No. 458/2000), Article 24, Paragraph 10 part I,II,III rev09 2009 REE BOE nm. 254 BDEW - Technische Richtlinie Erzeugungsanlagen am Mittelspannungsnetz Ausgabe, Juni 2008 TripleLynx 15 kW

Table 11.2: Norm and Standards

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* Deviant from paragraph 4.2.7 the isolation resistance measurement limit is set to 200 k, in accordance with authorities.

11.1.2. Where to Install and Conditions for Installation


Parameter Evironmental class Condition Specification No direct sunlight In accordance with 60721-3-3 Temperature range: -25 to +60C Vibration: 1G IP 54 Environmental class description 4K6/4B3/3C2/3S3/2M2 It is not allowed to install the inverter on flammable construction materials or in areas where highly inflammable materials are stored or in potentially explosive environments. Do not install on gypsum plaster board. Table 11.3: Conditions for installation Parameter Wall Plate Condition Hole diameter Alignment Specification 30 x 9 mm Perpendicular 5 all angles

Table 11.4: Wall Plate specifications

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11.1.3. Torque Specifications for Installation

Illustration 11.1: Overview of Inverter with Torque Indications Parameter Front screws Locking screw Terminal blocks (small) Terminal blocks (large) PE PG9 PG21 Screwdriver TX 30 TX 30 Straight slot 0.5x3.0 mm Straight slot 1.0x5.5 mm Straight slot 1.0x5.5 mm SW 19 mm SW 33 mm Torque 6-8 Nm 5 Nm 0.5 Nm Min. 1.2 Nm 2.2 Nm 2-3 Nm 4-5 Nm

1 2 3 4 5 6 7

Table 11.5: Nm Specifications

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11.1.4. Auxiliary Interface Specifications


Parameter Serial Communication Common cable specification Specification RS485 2 x 5-7 mm Cable jacket diameter () Cable type Shielded Twisted Pair (STP) (Cat 5e)2) Cable Characteristic Impedance 100 120 Max. cable length 1000 m RJ45 (2 pcs.) connectors Wire gauge 24-26 AWG (depending on mating metallic RJ45 plug) Cable shield termination Via metallic RJ45 plug Terminal block Maximum wire gauge 2.5 mm2 Cable shield termination Via EMC cable clamp Max. number of inverter nodes 634) Galvanic interface insulation Yes, 500 Vrms Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Communication Star and daisy chain Ethernet Common cable Max. cable length between inver- 100 m (total network length: unlimited) ters Specification Max. number of inverters 2501) Cable type Shielded Twisted Pair (STP) (Cat 5e)2) Temperature sensor input 3 x PT1000 3) Cable specification 4-8 mm Cable jacket diameter () Cable type Shielded Single Pair - 2-wire Cable shield termination Via EMC cable clamp Maximum wire gauge 2.5 mm2 Maximum resistance per wire 10 Maximum cable length 30 m Sensor specification Nominal resistance/temperature 3.85 /oC coefficient Measurement range -20 oC - +100 oC Measurement accuracy 3% Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Irradiation sensor input x1 Cable specification 4-8 mm Cable jacket diameter () Cable type Shielded Single Pair - Number of wires depend on the sensor type used Cable shield termination Via EMC cable clamp Maximum wire gauge 2.5 mm2 Maximum resistance per wire 10 Maximum cable length 30 m Sensor Specification Sensor type Passive Measurement accuracy 5% (150 mV sensor output voltage) Output voltage of sensor 0-150 mV Max. output impedance (sensor) 500 Input impedance (electronics) 22 k Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Energy meter input S0 input x1 Cable specification 4-8 mm Cable jacket diameter () Cable type Shielded Single Pair - 2-wire Cable shield termination Via EMC cable clamp Maximum wire gauge 2.5 mm2 Maximum cable length 30 m Sensor Input Specification Sensor input class Class A Nominal output current 12 mA for an 800 load Maximum short circuit output cur- 24.5 mA rent Open circuit output voltage +12 VDC Maximum pulse frequency 16.7 Hz Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Table 11.6: Auxiliary Interface Specifications Parameter details

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1) Max. number of inverters are 250. If GSM modem is used for portal upload, the amount of inverters in a network is limited to 50. 2) For outdoor use, we recommend outdoor burial type cable (if buried in the ground) for both Ethernet and RS485. 3) Third input is used for compensation of the irradiation sensor. 4) The number of inverters to be connected in the RS485 network depend on which peripheral device is connected.

To ensure fulfilment of IP enclosure rating, correctly mounted cable glands is essential for all peripheral cables.

To ensure EMC compliance, shielded cables must be applied for Sensor inputs and RS485 communication. Unshielded cables may be applied for alarm outputs. Other auxiliary cables must pass through the designated EMC cable clamps to establish mechanical fixing and in case of shielded cable termination to the shielding device.
Parameter Potential free contact Rating AC Rating DC Maximum wire gauge Over voltage category Optional Modem Condition Relay output Specification x1 250 VAC, 8 A 2000 VAor 24 VDC, 8 A,192 W 2.5 mm2 Class III GSM

Table 11.7: Auxiliary input Specifications

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Illustration 11.2: Communication Board

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11. Technical Data

Illustration 11.3: RS485 detail of Communication Board. BIAS L and Bias H are to be connected to RX/TX B and RX/TX A respectively for termination of RS485 bus.
Pinout RS-485 Pinout Ethernet only, via the RJ45 connector 1. GND 1. RX+ 2. GND 2. RX 3. RX/TX A (-) 3. TX+ 4. BIAS L 4. 5. BIAS H 5. 6. RX/TX B (+) 6. TX7. Not connected 7. 8. Not connected 8. Bold = Compulsory, Cat5 cable contains all 8 wires For Ethernet: 10Base-TX and 100Base-TX auto cross over

Table 11.8: RJ45 pinout detail

Note: The RS485 communication bus must be terminated at both cable ends

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Note: The two network types cannot be mixed. The inverters can only be connected in networks which are either solely RS485 or solely Ethernet.

Note: Each inverter has a unique RS485 address when it is delivered. This address is defined at the time of production.

Note: Due to the increased communication speed available when the Pro inverters are connected in an Ethernet network, it is recommended to use Ethernet instead of an RS485 connection. However, if a web or data logger should be connected to the inverters, please make sure to use RS485 for connecting the inverters.

11.1.5. Network Topology


The inverter has two Ethernet RJ45 connectors enabling the connection of several inverters in a line topology as an alternative to the typical star topology. The two ports are similar and may be used interchangeably. For RS485, only linear daisy chain connections can be used.

Note: Ring topology is not allowed

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Illustration 11.4: Network Topology

1 2 3 (4)

Linear Daisy Chain Star Topology Ring Topology (not allowed) (Ethernet Switch)

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12. Approvals and Certifications

12. Approvals and Certifications


12.1. Conformity
CE marking - This certifies the conformity of the equipment with the regulations which apply in accordance with the directives 2004/108/EC and 2006/95/ EC.

12.2. EC Declaration of Conformity

Danfoss Solar Inverters A/S


Jyllandsgade 28 DK-6400 Snderborg Denmark CVR no.: 26 84 36 26 Tel: +45 7488 1300 Fax: +45 7488 1301 E-mail: solar-inverters@danfoss.com Homepage: www.solar-inverters.danfoss.com

EC-DECLARATION OF CONFORMITY
For CE marking in EU (European Union)

Danfoss Solar Inverters A/S Jyllandsgade 28 DK-6400 Snderborg Denmark Declares on our responsibility that the below product line

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EU Directives: 2004/108/EC: EMC Directive.

TLX 10k TLX 12.5k TLX 15k to which this declaration relates is in conformity with the following directive(s), standard(s) or other normative document(s), provided that it is used according to our instructions: Based on EU harmonized standards: EN 61000-3-2 (2006) EN 61000-3-3 (2006) EN 61000-3-12 (2005) EN 61000-6-1 (2007) EN 61000-6-2 (2005) EN 61000-6-3 (2007) EN 61000-6-4 (2006) EN 60146-1 (1993) EN 50178 (1997)

2006/95/EC: Low voltage Directive.

Date: 2008-10-20

Approved by

Uffe Borup Senior Manager of Technology M.SC.E.E, Ph.D.

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12.3. Functional Safety (VDE 0126-1-1)

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12.4. VDEW Konformittserklrung

Danfoss Solar Inverters A/S


Jyllandsgade 28 DK-6400 Snderborg Denmark CVR no.: 26 84 36 26 Tel: +45 7488 1300 Fax: +45 7488 1301 E-mail: solar-inverters@danfoss.com Homepage: www.solar-inverters.danfoss.com

VDEW-KONFORMITTSERKLRUNG
Danfoss Solar Inverters A/S Jyllandsgade 28 DK-6400 Snderborg Denmark erklrt in alleiniger Verantwortung, dass die Produktlinie TLX 10k TLX 12.5k TLX 15k auf die sich diese Erklrung bezieht, die Festlegung des VDN (Verband der Netzbetreiber e.V. beim VDEW) bezglich des Verhltnisses zwischen der maximalen Ausgangsscheinleistung und der Nennscheinleistung, entsprechend dem Merkblatt zur VDEW-Richtlinie (Mrz 2004), erfllt. Weiterhin erfllen die Gerte die Vorschriften der "Richtlinie fr Anschluss und Parallelbetrieb von Eigenerzeugungsanlagen im Niederspannungsnetz des Elektrizittsversorgungsunternehmen", herausgegeben vom VDEW in der 4. Ausgabe 2001 sowie den "Technischen Richtlinien fr den Parallelbetrieb von Photovoltaik-Eigenerzeugungsanlagen mit dem Niederspannungsnetz des Elektrizittsversorgungsunternehmen" des Verbandes der Elektrizittswerke sterreichs.
Bezeichnung/ Wechselrichtertyp Bestellnummer Nennscheinleistung Sn 10,0 kVA 12,5 kVA 15,0 kVA Max. Ausgangsscheinleistung Smax10min 10,6 kVA 13,3 kVA 15,9 kVA Smax10min / Sn

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Danfoss TLX 10k Danfoss TLX 12,5k Danfoss TLX 15k

A00250500 A00250501 A00250502

106 % 107 % 106 %

Die max. Ausgangsscheinleistung eines Wechselrichters ist als max. 10-Minuten Mittelwert angegeben.
Datum: 2008-10-23 Genehmigt von

Uffe Borup Senior Manager of Technology M.SC.E.E, Ph.D.

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12.5. Declaration of Conformity - Spain (Royal Decree RD1663)

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12. Approvals and Certifications

12.6. Declaration of Conformity - Italy (DK5940)

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12.7. Declaration of Conformity - Greece

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12.8. Harmonics (EN61000-3-12)

Introduction The Danfoss TLX inverters TLX 10k, TLX 12.5k and TLX 15k have been tested in accordance with IEC 61000-3-2 and IEC61000-3-12. The tests were conducted on a Spitzenberger grid simulator. Harmonics content from 41-50 has been added to the table. Conclusion The inverters have passed the tests. Test conditions
Date 2008-07-03 Inverter parameter 15 kW

Test Equipment

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No. 1

Equipment Grid simulator - Danfoss Drives

Manufacturer Spitzenberger

Date 2010-05-19

Approved by

Uffe Borup Senior Manager of Technology M.SC.E.E, Ph.D.

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Result Date: Device: Type: Voltage: Current: Power: Power factor: Test: Result:
Harmonic 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

2008-07-03 TLX TLX 12.5k & 15k, 230V, phase L1 (identical values for L2 and L3) 230.83 Vrms THDv: 0.02% 21.733 Arms THDi: 3.28% 5011.9 W (15.0 kW total) -0.999 Harmonic Analysis EN 61000-3-12 Passed
EN61000-3-12 Stage 1 0.8693 A 4.6943 A 0.4346 A 2.3254 A 0.2897 A 1.5647 A 0.2173 A 0.8258 A 0.1738 A 0.6737 A 0.1449 A 0.4346 A 0.1242 A -.---- A 0.1086 A -.---- A 0.0966 A -.---- A 0.0869 A -.---- A 0.0790 A -.---- A 0.0724 -.---- A 0.0669 A -.---- A 0.0621 A -.---- A 0.0580 A -.---- A 0.0543 A -.---- A 0.0511 A -.---- A 0.0483 A -.---- A 0.0458 A -.---- A 0.0435 A -.---- A -.---- A -.---- A -.---- A -.---- A -.---- A -.---- A -.---- A -.---- A -.---- A Worst 2.5 min avg 21.6816 0.0649 0.0123 0.0312 0.0191 0.0101 0.0201 0.0114 0.4575 0.0356 0.3856 0.0108 0.2523 0.0191 0.1214 0.0203 0.1367 0.0249 0.1458 0.0120 0.0567 0.0264 0.0908 0.0209 0.0407 0.0075 0.0281 0.0041 0.0195 0.0075 0.0281 0.0041 0.0195 0.0052 0.0201 0.0047 0.0176 0.0037 0.0100 0.0435 0.0200 0.0050 0.0330 0.0050 0.0170 0.0050 0.0150 0.0050 0.0090 0.0050 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A PASS X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X FAIL

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The harmonics from 41-50 are not included in the THD calculation.

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Result Date: Device: Type: Voltage: Current: Power: Power factor: Test: Result:
Harmonic 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

2008-07-03 TLX TLX 10k, 230V, phase L1 (identical values for L2 and L3) 230.82 Vrms THDv: 0.02% 12.969 Arms THDi: 3.65% 2986.5 W (8.93 kW total) -0.998 Harmonic Analysis EN 61000-3-2 Passed
EN61000-3-2 Stage 1 1.0800 2.3000 0.4300 1.1400 0.3000 0.7700 0.2300 0.4000 0.1840 0.3300 0.1533 0.2100 0.1314 0.1500 0.1150 0.1324 0.1022 0.1184 0.0920 0.1071 0.0836 0.0978 0.0767 0.0900 0.0708 0.0833 0.0657 0.0776 0.0613 0.0726 0.0575 0.0682 0.0541 0.0643 0.0511 0.0608 0.0484 0.0577 0.0460 -.----.----.----.----.----.----.----.----.----.---A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Worst 2.5 min avg 12.9329 0.0479 0.0111 0.0366 0.0138 0.0122 0.0155 0.0237 0.3216 0.0427 0.2584 0.0184 0.1264 0.0147 0.0754 0.0212 0.0933 0.0118 0.0546 0.0071 0.0344 0.0061 0.0405 0.0099 0.0345 0.0050 0.0192 0.0046 0.0286 0.0047 0.0266 0.0025 0.0159 0.0041 0.0271 0.0037 0.0246 0.0026 0.0170 0.0041 0.0180 0.0050 0.0310 0.0050 0.0140 0.0050 0.0130 0.0050 0.0080 0.0050 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A PASS X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X FAIL

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The harmonics from 41-50 are not included in the THD calculation.

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12.9. RCMU Declaration

RCMU Declaration for TripleLynx (TLX) Inverters TLX Functional Safety description: The Danfoss inverters within the TLX range are all designed according to the following standards: German VDE0126-1-1 (2005)* Italian DK5940-2.2 (2007) Spanish RD 1663 (2000) Royal Decree

*The German VDE0126-1-1 is based on IEC 60631-7-712 which is identical to German standard VDE 0100-712 and Italian standard CEI 64-8/7.

Single Fault Immunity: The grid surveillance circuit is designed with two independent monitoring units, each having control of a set of grid-separation relays to guarantee the single fault immunity. All functional safety circuits are tested during start-up to ensure safe operation for each one. Each monitoring unit controls its own relay function of the grid connection (L1, L2, L3, N). The two relays are connected in series to achieve galvanic protection of the grid in case of failure. Grid Surveillance: The grid is under continuous surveillance when the inverter feeds power into the grid. This includes grid voltage magnitude (instantaneous and 10-min. average), grid voltage frequency, DC content of grid current, Residual Current Monitoring Unit (RCMU) and three-phase Loss-of-Mains detection (LoM). The inverter ceases to energise the grid if one of the parameters violates the country specific limits selected during installation. The isolation resistance between the PV strings and Earth is tested prior to start-up. The inverter will not energise the grid if the resistance is too low. Residual Current Monitoring (RCM) in details: The TLX inverter series is of the transformer-less type and is therefore required to have an associated RCMU. For TLX inverters it is specifically chosen to integrate an RCMU in the inverter. The RCMU included in the inverter is tested for RCM functionality according to VDE0126-1-1 in which the same functionality as in IEC60755 is described. This includes disconnection at a 30 mA jump within 0.3 sec, a 60 mA jump within 0.15 sec, a 150 mA jump within 0.04 sec and a 300 mA jump within 0.3 sec.As the TLX inverter contains its own RCMU it can be considered as a construction which is not able to feed DC fault currents into the electrical installation. Thus according to IEC 60634-7-712 a Residual Current Devise (RCD) type B is not required; this means that an RCD type A with 300 mA limit is sufficient instead.

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Date 2009-06-04

Approved by

Uffe Borup Senior Manager of Technology M.SC.E.E, Ph.D.

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12.10.

Country Settings

Declaration of Country Dependent Functional Safety Settings


Danfoss Solar Inverters A/S Power Electronics Division Jyllandsgade 28 DK-6400 Snderborg Denmark Declares the below product lines; TLX 10k TLX 12.5k TLX 15k cannot differ in the value settings concerning grid surveillance and residual current monitoring stated on page 2, except when country is set to custom.

Date 2010-04-27

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Uffe Borup Senior Manager of Technology M.SC.E.E, Ph.D.

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Austria Austria (BDEW MV) Belgium Belgium (MV) Czech Rep. Czech Republic (MV) Denmark France France (MV) Germany Germany (MV) Greece Italy Luxembourg Malta Netherlands Portugal Spain Spain (MV) Sweden Switzerland Turkey

Under voltage (stage 2) Trip set- Clearance ting [V] time [m s] N.A N.A 69 150 N.A 115 N.A 104 N.A N.A 104 N.A 104 N.A N.A N.A N.A 115 115 N.A 46 196 N.A N.A N.A 40 N.A 300 N.A N.A 300 N.A 300 N.A N.A N.A N.A 100 100 N.A 500 200 N.A N.A

Under voltage (stage 1) Trip set- Clearance ting [V] time [m s] 196 200 161 2700 184 196 196 184 196 184 184 184 184 184 184 184 207 196 196 196 184 207 184 203 200 1500 200 1000 1500 200 1000 200 1000 500 200 200 1500 2000 2000 1000 1000 60000 200 50

10-minute mean voltage Trip set- Clearance ting [V] time [m s] 253 200 N.A N.A N.A N.A N.A N.A 253 N.A N.A 253 N.A N.A N.A 253 N.A 253 253 253 N.A 243 253 233 N.A N.A N.A N.A 200 N.A N.A 200 N.A N.A N.A 200 N.A 200 200 200 N.A 200 200 200

Over voltage (stage 1) Trip set- Clearance ting [V] time [m s] 255 200 242 60000 264 253 254 253 253 264 264 264 264 264 276 264 264 253 253 253 253 243 264 233 200 100 200 100 1500 200 100 200 100 500 100 200 1500 200 200 1000 1000 60000 200 50

Over voltage (stage 2) Trip set- Clearance ting [V] time [m s] N.A N.A 264 40 N.A 300 N.A 300 N.A N.A 300 N.A 300 N.A N.A N.A N.A 300 300 N.A 300 264 N.A N.A N.A 1000 N.A 1000 N.A N.A 1000 N.A 1000 N.A N.A N.A N.A 50 50 N.A 1000 200 N.A N.A

Table 12.1: Country Settings for the TLX Product Range - Part 1
Under frequency Trip setting [Hz] Austria Austria (BDEW MV) Belgium Belgium (MV) Czech Rep. Czech Republic (MV) Denmark France France (MV) Germany Germany (MV) Greece Italy Luxembourg Malta Netherlands Portugal Spain Spain (MV) Sweden Switzerland Turkey 47.00 47.50 47.50 47.50 49.50 48.50 47.00 49.80 47.50 47.50 47.50 49.50 49.70 47.50 47.00 49.00 49.00 48.00 48.00 47.00 47.00 47.50 Clearance time [m s] 200 100 200 40 200 100 500 200 100 200 100 500 100 200 500 200 200 1000 1000 500 200 200 LoM - ROCOF LoM - 3 surveillance Trip setClearance Trip setClearance Trip setClearance ting [Hz] time [m s] ting [V] time [m s] ting [Hz/ time [m s] s] 51.00 200 339 200 N.A N.A 51.50 100 N.A N.A N.A N.A Over frequency 50.20 51.50 50.50 50.50 51.00 50.20 51.50 50.20 51.50 50.50 50.30 50.20 50.50 51.00 51.00 51.00 51.00 51.00 50.20 52.00 200 40 200 100 500 200 100 200 100 500 100 200 500 200 200 1000 1000 500 200 200 319 N.A 340 N.A 340 319 N.A 319 N.A 319 319 319 359 339 339 339 N.A 359 319 351 200 N.A 200 N.A 200 200 N.A 200 N.A 200 200 200 200 200 200 200 N.A 200 200 200 1.00 1.00 N.A N.A 2.50 N.A N.A N.A N.A N.A N.A N.A 1.67 N.A N.A N.A N.A N.A N.A N.A 100 100 N.A N.A 200 N.A N.A N.A N.A N.A N.A N.A 500 N.A N.A N.A N.A N.A N.A N.A DC content of AC grid current Trip setClearance ting [mA] time [m s] 1000 1000 220 1000 1000 1000 220 1000 1000 1000 1000 220 110 1000 110 220 220 1000 1000 1000 1000 1000 200 2000 200 2000 200 2000 900 200 2000 200 2000 900 1800 200 1800 900 900 200 2000 200 200 200

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Table 12.2: Country Settings for the TLX Product Range - Part 2

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Austria Austria (BDEW MV) Belgium Belgium (MV) Czech Rep. Czech Republic (MV) Denmark France France (MV) Germany Germany (MV) Greece Italy Luxembourg Malta Netherlands Portugal Spain Spain (MV) Sweden Switzerland Turkey

Residual current, absolute value Trip setting Clearance [mA] time [m s] 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300

Residual current, step value (stage 1) Trip setting Clearance [mA] time [m s] 30 200 30 200 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300

Residual current, step value (stage 2) Trip setting Clearance [mA] time [m s] 60 150 60 200 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150

Residual current, step value (stage 3) Trip setting Clearance [mA] time [m s] 150 40 150 40 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

Isolation resistance Trip setting [k] 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200

Table 12.3: Country Settings for the TLX Product Range - Part 3
Connecting times Frequency stabilisation Connect [s] Re-connect [s] Short interruption Activation [Hz] Gradient Deactivation [Hz] Time gradient [s] [%/Hz] [%/min.] 20 20 0 N/A N/A N/A N/A 20 5 3 50.20 40 50.05 10 30 30 20 30 20 30 30 30 30 180 30 30 180 180 20 30 30 20 30 30 5 5 20 5 20 30 5 5 5 180 5 5 180 180 20 5 5 20 5 30 3 3 0 3 0 0 3 3 3 0 3 3 0 0 0 3 3 0 3 0 N/A 50.20 N/A 50.20 N/A N/A 50.20 N/A 50.20 N/A N/A N/A N/A N/A N/A N/A 50.20 N/A N/A N/A N/A 40 N/A 40 N/A N/A 40 N/A 40 N/A N/A N/A N/A N/A N/A N/A 40 N/A N/A N/A N/A 50.05 N/A 50.05 N/A N/A N/A 50.05 N/A N/A N/A N/A N/A N/A N/A 50.05 N/A N/A N/A N/A 10 N/A 10 N/A N/A N/A 10 N/A N/A N/A N/A N/A N/A N/A 10 N/A N/A N/A

Austria Austria (BDEW MV) Belgium Belgium (MV) Czech Rep. Czech Republic (MV) Denmark France France (MV) Germany Germany (MV) Greece Italy Luxembourg Malta Netherlands Portugal Spain Spain (MV) Sweden Switzerland Turkey

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Table 12.4: Country Settings for the TLX Product Range - Part 4

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Danfoss Solar Inverters A/S


Ulsnaes 1 DK-6300 Graasten Denmark Tel: +45 7488 1300 Fax: +45 7488 1301 E-mail: solar-inverters@danfoss.com www.solar-inverters.danfoss.com

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved. Rev. date 2010-06-25 Lit. No. L00410320-03_02

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