1 .

LIFTING LUG DESIGN CALCULATION

(B) SCHEMATIC DIAGRAM OF 2 NOS LUGS WITH NO TAILING LUG

C2
Cz2
Cx2

C.O.G

W dsg

q
Hcg

Hll

Hcg.cos q
Hlp.cos q
Qu

Cy1

C1
Hl1
1
Cx1
SI

Cx2

C2

Hl2

g1

Cz2
Cy2

LI
Lifting Lugs Arrangement

g1
Cy2

1 .1

1 .2

q
()
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
55.0
60.0
65.0
70.0
75.0
80.0
85.0
90.0

GEOMETRIC DATA
Number of lifting lug, Nl
Distance between lifting point on spreader bar, Sl
Distance between lifting lug, Ll
Lifting angle of spreader, 1
( 0 < 1 < 90 )
Lifting angle of lifting lug, g1
( g1 = 90 )
Height of lifting, Hl1
Height of lifting, Hl2
Percentage of out of plane loading, al
If no spreader bar, then let (SI, 1= 0) or (1= g1)
REMARK:

=
=
=
=
=
=
=
=

2
3403
3403
60
90
2947
user length
5.00

mm
mm

mm
mm
%

Distance between lifting point on spreader bar, St

Lifting angle of spreader, 2
( 0 < 1 < 90 )
Height of lifting, Ht1
Height of c.o.g from Datum Line, Hcg
Distance from lifting point to Datum Line, Hlp

=
=
=
=
=

0
90
0
550
1635

mm

mm
mm
mm

DERIVATION OF COMPONENT FORCES

Empty weight of vessel, W e ( @
6,650
Impact load factor, p
Design load, W dsg ( = p.W e )

=
=
=

65,237 N
2
130,473 N

Component forces at lifting

as follows :Qu
C1
(N)
(N)
31960
18452
38678
22331
44622
25763
49997
28866
54952
31727
59603
34412
64042
36975
68347
39460
72588
41909
76830
44358
81139
46846
85584
49412
90244
52102
95212
54971
100604
58084
106572
61529
113322
65426
121145
69943
130473
75329

kg )

lugs during lifting from q = 0 to q = 90 are computed

Cx1
(N)
9226
11165
12881
14433
15863
17206
18487
19730
20954
22179
23423
24706
26051
27485
29042
30765
32713
34972
37664

Cy1
(N)
15980
19339
22311
24999
27476
29801
32021
34174
36294
38415
40570
42792
45122
47606
50302
53286
56661
60572
65237

C2
(N)
15980
19339
22311
24999
27476
29801
32021
34174
36294
38415
40570
42792
45122
47606
50302
53286
56661
60572
65237

Cx2
(N)
15980
19265
21972
24147
25819
27009
27731
27993
27803
27164
26078
24545
22561
20119
17204
13791
9839
5279
0

Cy2
(N)
0
1685
3874
6470
9397
12595
16010
19601
23329
27164
31078
35053
39077
43146
47268
51470
55800
60342
65237

Cz2
(N)
799
967
1116
1250
1374
1490
1601
1709
1815
1921
2028
2140
2256
2380
2515
2664
2833
3029
3262

LIFTING LUG DESIGN CALCULATION FOR VERTICAL VESSEL

2 .0
2 .1

LIFTING LUG DESIGN CALCULATION

GEOMETRIC DATA

Cy2
Ls
Cz2

x
d

rL

Cx2
hL
P

Lr
T.L.

tr

htl
H1

wL

r
hc

Lw
x

tL
LIFTING LUG FOR VERTICAL VESSEL

2 .2

GEOMETRIC DATA FOR VERTICAL VESSEL

Lug radius, rL
Lug thickness, tL
Lug base width, wL
Diameter of hole, d
Diameter of cheek ring, dc
Cheek ring thickness, tc ( < 0.75 tL )
Height from hole centre to base, Hl

=
=
=
=
=
=
=

100
16
200
70
0
0
760

mm
mm
mm
mm
mm
mm
mm

GEOMETRIC DATA FOR VERTICAL VESSEL ONLY

Distance from lug hole to base, hL
Distance from base to T.L., htl
Distance, hc
Length of lug weld base, Lw
Length of shackle acting point from lug hole, Ls
Corner radius, r

=
=
=
=
=
=

100
480
180
80
74.50
35.00

mm
mm
mm
mm
mm
mm

Rib plate thickness, trp

Unbraced length of rib, Lrp
Cross sectional area of rib, Ar ( = wL.trp )
Radius of gyration, Rx-x

=
=
=
=

16
110
3200
4.62

mm
mm
mm
mm

LIFTING LUG BASE PROPERTIES

Cross sectional area of lug, At ( = wL.tL )
Section modulus, Zz-z ( = tL.wL/6)
Section modulus, Zx-x ( = ( wL.tL )/6 )

=
=
=

3200 mm
106667 mm
8533 mm

2 .3

2 .4

MATERIAL & MECHANICAL PROPERTIES

Material used
Specified yield stress, Sy
Specified tensile stress, St
Modulus of elasticity, E

= A 516 GR. 70 or EQ.

=
262.01 N/mm
=
482.65 N/mm
=
200000 N/mm

ALLOWABLE STRESSES
Allowable tensile stress, St.all ( = 0.45Sy )
Allowable bearing stress, Sbr.all ( = 0.9Sy )
Allowable shear stress, Ss.all ( = 0.4Sy )
Allowable compressive stress, Sc.all ( for vertical vessel rib only )

=
=
=
=

Pin size, Dp

56.00 mm

65237 N

VERTICAL VESSEL
LUGS EYE THICKNESS AND SIZING CALCS.
2 .1 STRESS CHECK AT LUG EYE
(a) Maximum combined force
Maximum combined force acting on lug eye, Fc

117.90
235.81
104.80
145.46

N/mm
N/mm
N/mm
N/mm

(b) Tensile Stress

Combined force, Fc
=
Cross sectional area of lug eye, Ae ( = [2rL -d].tL + 2[dc-d].tc )
=
Tensile stress, St
=
Since St
<
St.all, therefore the lug size is
satisfactory.

65237 N
2080 mm
31 N/mm

(c) Bearing Stress

Combined force, Fc
=
Cross sectional area of lug eye, Ae ( = Dp.[ tL+2.( min(tL/2 , tc) )] )
=
Bearing stress, Sbr
=
Since Sbr
<
Sbr.all,therefore the lug size is
satisfactory.

65237 N
896 mm
73 N/mm

(d) Shear Stress

Combined force, Fc
Cross sectional area of lug eye, Ae ( = (2rL-d).tL )
Shear stress, Sbr
Since Sbr
<
Sbr.all,therefore the lug size is

65237 N
2080 mm
31 N/mm

5 .1
q
()
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90

=
=
=
satisfactory.

VERTICAL VESSEL - ROTATIONAL LIFTING

LUGS BASE THICKNESS AND SIZING CALCS.
COMPONENT FORCES & MOMENTS
Cx2
(N)
15980
19265
21972
24147
25819
27009
27731
27993
27803
27164
26078
24545
22561
20119
17204
13791
9839
5279
0

Cy2
(N)
0
1685
3874
6470
9397
12595
16010
19601
23329
27164
31078
35053
39077
43146
47268
51470
55800
60342
65237

Cz2
(N)
799
967
1116
1250
1374
1490
1601
1709
1815
1921
2028
2140
2256
2380
2515
2664
2833
3029
3262

Mx2
(N)
1597999
1926525
2197216
2414673
2581908
2700927
2773092
2799332
2780285
2716360
2607758
2454451
2256097
2011911
1720430
1379145
983907
527923
0

My2
(N)
59525
71763
81846
89947
96176
100610
103298
104275
103566
101184
97139
91428
84040
74944
64086
51373
36651
19665
0

Mz2
(N)
79900
102973
125987
149094
172386
195922
219743
243882
268372
293260
318613
344533
371171
398747
427585
458157
491160
527636
569188

P
(N)
938
1146
1333
1507
1670
1825
1976
2124
2271
2419
2569
2723
2884
3054
3238
3438
3662
3919
4222

R
(N)
18765
22623
25801
28355
30319
31716
32564
32872
32648
31898
30622
28822
26493
23625
20203
16195
11554
6199
0

5 .2
q
()
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90

STRESS CHECK AT LUG BASE

sx
(N/mm)
4.99
6.02
6.87
7.55
8.07
8.44
8.67
8.75
8.69
8.49
8.15
7.67
7.05
6.29
5.38
4.31
3.07
1.65
0.00

sy
(N/mm)
0.00
0.53
1.21
2.02
2.94
3.94
5.00
6.13
7.29
8.49
9.71
10.95
12.21
13.48
14.77
16.08
17.44
18.86
20.39

sz
(N/mm)
0.25
0.30
0.35
0.39
0.43
0.47
0.50
0.53
0.57
0.60
0.63
0.67
0.71
0.74
0.79
0.83
0.89
0.95
1.02

sbx
(N/mm)
14.98
18.06
20.60
22.64
24.21
25.32
26.00
26.24
26.07
25.47
24.45
23.01
21.15
18.86
16.13
12.93
9.22
4.95
0.00

sty
(N/mm)
3.66
4.41
5.03
5.52
5.91
6.18
6.34
6.40
6.36
6.21
5.96
5.61
5.16
4.60
3.94
3.15
2.25
1.21
0.00

sly
(N/mm)
3.66
4.41
5.03
5.52
5.91
6.18
6.34
6.40
6.36
6.21
5.96
5.61
5.16
4.60
3.94
3.15
2.25
1.21
0.00

sbz
(N/mm)
9.36
12.07
14.76
17.47
20.20
22.96
25.75
28.58
31.45
34.37
37.34
40.38
43.50
46.73
50.11
53.69
57.56
61.83
66.70

sc
29.50
36.65
43.16
49.09
54.48
59.36
63.74
67.64
71.08
74.07
76.62
78.77
80.55
81.99
83.15
84.12
84.99
85.92
87.11

where
sx
sy
sz
sbx
sty
sly
sbz

= Shearing stress ( = Cx2 / At )

= Tensile stress ( = Cy2 / At )
= Shearing stress ( = Cz2 / At )
= Bending stress ( = Mx2 / Zz-z )
= Transverse shearing stress ( = ( My/(2.rL.tL))[ 3+1.8( tL/(2.rL))] )
= Longitudinal shearing stress ( = ( My/(2.rL.tL))[ 3+1.8( tL/(2.rL))] )
= Bending stress, ( = Mz2 / Zx-x )

sc = Combined stress ( = ((sy+sbx+sbz) + 3([sx + sz + sty] + sly )) )

Allowable combined stress, Sc ( = 0.75Sy )
Since sc
<
Sc, therefore the lug size is
5 .3

STRESS CHECK AT RIB

Maximum compressive force, Pmax
Compressive stress,
Pmax
sc
=
Ar
Since sc
<
Sc.all, therefore the rib size is

196.51 N/mm

satisfactory.

=
satisfactory.

4,222 N

1.32 N/mm

6 .1

6 .2

6 .3

6 .4
q
()
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90

VERTICAL VESSEL - ROTATIONAL LIFTING

WELD LEG AT LUG-TO-SHELL CALCS.
GEOMETRIC DATA
Weld leg , w
Weld throat thickness, tr

=
=

MATERIAL & MECHANICAL PROPERTIES

Material
Specified yield stress, Sy
Allowable stress, Sall ( = 0.6 S )

:
=
=

WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = 2.tr. (2Lw + rL - 2r + 0.5pr) )
Centre of gravity of weld, CG ( = tr. ( 2Lw + rLw(p-2) + (3-p)r )/ Aw )
Section Modulus at X axis, Zx-x
Polar moment of inertia of weld at centroid, Ji-i
Radius, Ri-i ( = [ rL + ( max (CG,(Lw-CG))) ] )

=
=
=
=
=

10 mm
7.07 mm

A 516 GR 70
262.01 N/mm
157.21 N/mm

3464
32.29
170789
19918116
110.80

mm
mm
mm
mm4
mm

WELD LEG DESIGN

Cx2
(N)
15980
19265
21972
24147
25819
27009
27731
27993
27803
27164
26078
24545
22561
20119
17204
13791
9839
5279
0

Cy2
(N)
0
1685
3874
6470
9397
12595
16010
19601
23329
27164
31078
35053
39077
43146
47268
51470
55800
60342
65237

Cz2
(N)
799
967
1116
1250
1374
1490
1601
1709
1815
1921
2028
2140
2256
2380
2515
2664
2833
3029
3262

sx
(N/mm)
4.61
5.56
6.34
6.97
7.45
7.80
8.01
8.08
8.03
7.84
7.53
7.09
6.51
5.81
4.97
3.98
2.84
1.52
0.00

stx
(N/mm)
64.69
77.98
88.94
97.74
104.51
109.33
112.25
113.31
112.54
109.96
105.56
99.35
91.33
81.44
69.64
55.83
39.83
21.37
0.00

sy
(N/mm)
0.00
0.49
1.12
1.87
2.71
3.64
4.62
5.66
6.73
7.84
8.97
10.12
11.28
12.46
13.65
14.86
16.11
17.42
18.83

where
sx
stx
sy
sz
stz
Since s.max

= Shearing stress ( = Cx2 / Aw )

= Torsional stress ( = Cx2.(hL+htl+hp+hc-CG).Ri-i / J )
= Shearing stress ( = Cy2 / Aw )
= Shearing stress ( = Cz2.(Ls.sin q +hL)/((htl+hp+hc-CG).Aw) )
= Torsional stress ( = Cz2.Ls.cos q.rL / Ix-x ) = ( Cz2.ls.cos q / Zxx )
<

Sall, therefore the weld size is

satisfactory.

sz
(N/mm)
0.04
0.05
0.06
0.07
0.08
0.09
0.10
0.11
0.12
0.13
0.15
0.16
0.17
0.18
0.20
0.21
0.23
0.24
0.26

stz
(N/mm)
0.35
0.42
0.48
0.53
0.56
0.59
0.60
0.61
0.61
0.59
0.57
0.54
0.49
0.44
0.38
0.30
0.21
0.12
0.00