Film Capacitor Business Group. Plot No. E 22-25, MIDC Satpur, Nashik 422 007 INDIA www.tdk.co.jp www.epcos.com Registered Office: Kulia Kanchrapara Road , P.O. Netaji Subhas Sanatorium , Kalyani, Dist. Nadia , West Bengal-741 251. INDIA
M/s Skipper Electricals (India) Ltd. Name Narender Sharma Delhi Department Power Quality Solution Telephone +91-0120-450817
Telefax +91-0120-450818
e-Mail narender.sharma@epcos.com Your ref. E-Mail Date Our ref. EIPL/HT-CAP/NS-245/NR Dear Sir, Date 31.05.13
SUB: Your requirement of 12.65 kV, 18000 kVAr APFC Capacitor Bank
We acknowledge with thanks the receipt of your enquiry referred above. We have pleasure in putting forth our most competitive proposal as per enclosed annexure. We are market leaders in India as well as globally for LT & MV power factor correction capacitors and are a leading manufacturer of all power factor correction system accessories such as power factor controllers, de-tuning & current limiting reactors, thyristor switching modules, capacitor switching contactors, power analyzers etc. We seek your careful consideration and patronage and are pleased to keep the contract proposal valid for your acceptance till 60days and would be glad to extend any further information/ clarifications regarding the same. We trust you will find our proposal in line with your expectation and look forward to the pleasure of receiving your favorable response. Thanking you and assuring you of our best services at all times,
Yours faithfully,
For EPCOS India Private Limited
Narender Sharma Executive-Sales and Marketing Power Quality Solution
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TECHNICAL OFFER
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ANNEXURE-I
RATING & QUANTITY Bank Fixed Step Step Rating Unit Rating a Rated Voltage 12.65 7.304 12.65 7.30 b Rated Output, KVAr 18000 200 1800 200 c Rated Current , Amps 821.6 16 82.16 27.38 d No. of phases 3 3 3 1 f Insulation Level ( KV rms / KV peak ) 28/75 28/75 28/75 g No. of Banks / Units 1 18 8 90+5 a Type of Banks : b Protection: : c Connection : d Terminal Arrangement : e Series Group per phase : f Units in parallel per Series group per phase / per Star : g Finish : h Busbar Material : i Overall Dimensions ( Approx. ) : a Dielectric and Impregnant : b No. of Bushings : c Material of Container : CRCA Sheet Steel d Discharge device to Discharge to 50 Volts in less than 600 Sec. : e Unit Protection : f Allowable Overloads : g Losses : h Dimensions : a Over Current & Earth Fault R b Over Voltage R c Under / No Voltage with 600 Sec Timer R d Unbalance R e Surge Protection R a : b Parallel Switching not involved : c : d : e : HRC Fuses BANKING DETAILS 3 Fixed Step Technical Particulars of High Voltage Capacitors In outdoor type cubicle suitable for IP- 54 protection. 28/75 12.65 3600 164.31 1 All Polypropylene Impregnated with non PCB oil External Star Bottom Cable Entry Holes One Three Provided. Light Grey Enamel paint. Aluminium Busbar of suitable size Circuit breaker is suitable for capacitor duty Considered HRC Fuses RVT Provided CONFIRMATION REQUIRED To be furnished UNIT DETAILS .2% Series Reactor Considered Harmonic generator like arc furnace, Pl confirm. System voltage variation within 10% Considered Capacitor KVAr is less than 90% of No load KVA of motor. ( if capacitors directly connected to Not Applicable Recommended as R to be provided Recommended as R to be provided Recommended as R to be provided Two Discharge Resistors provided 110% of rated voltage or 130% of rated current or 130% of rated To be furnished PROTECTION 0.2 Watts / KVAr
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Annexure-II
a Reference standard : b Type of Reactor : c Rated Voltage & Frequency, KV, Hz : 11 11 d No. Of phase : e Per phase reactance, Ohms : f Inductance -mH : g Per phase voltage drop, V : 14.6 h Rated output, KVAr : 1.20 i Rated current, Amps : j Max. Continuous current : k Temperature rise : l BIL KVrms./ KV Peak : Terminal arrangement Incoming & Outgoing : n Accessories for Reactors : o Testing : p Other details i) Class of insulation : ii) Rated short time symmetrical RMS Current for 2 Sec. : iii) Winding materials : q Quantities ( Nos.) : 16.66 times the rated current Aluminium 3 Nos per step. 90C by resistance method 28/75 Base Insulators All routing test except interturn/impulse test shall be carried out as per IS:5553 Class-F 14.6 2.40 164 82 m Terminal Pads 130 % of rated current 0.57 0.178 0.089 Technical Particulars of Dry Type Reactors Reactor shall be suitable to be connected in series with capacitor bank on the line side for suppressing inrush/harmonic currents. The reactor shall be Dry Type and shall be suitable for Indoor installation and shall have other particulars as mentioned below. Generally to IS: 5553 Air cored ,Dry type Single 0.28
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Annexure III:
GENERAL TECHNICAL PARTICULARS FOR RESIDUAL VOLTAGE TRANSFORMER: Sr. No. Particulars Specifications 1. Reference Standard IS: 3156 2. Type Indoor, Resin Cast, 3 Limb Construction 3. Rated primary voltage 11 KV 4. Frequency 50 Hz 5. No. of secondary windings Two 6. Ratio 11000V / 110 V / 190 V Rated burden per phase & Accuracy class a) Metering Winding ( Star) 100 VA 1.0 7. b) Protection Winding ( Open Delta) 100 VA 3P 8. Method of connection Star / Star - Open Delta 9. Insulation level a) One minute power frequency
28 KV (RMS) 10. Voltage Factor
1.2 Conti. & 1.9 For 30 Sec. 11. Terminal Arrangement 1) HV Side
4 Nos. 11 KV bushing. 12. Make Creepage distance of bushing 300 mm (Minimum) For EPCOS India Private Limited
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Technical C
Annexure-IV
TECHNICAL PARTICULARS OF Vacuum Contactor 1 Applicable standard IS:9920:85 with its latest amendment 2 Type & Make Outdoor, Vacuum - EPCOS Make 3 Number of poles, nos of break/pole Three/One 4 Model ECS12-400-6B 5 Maximum capacity 100 Amp Capacitive Current at 11 kV 7 Rated Voltage 11 KV 8 Rated maximum voltage 12 KV 9 Rated normal current 400 Amp 10 Rated single capacitor banks current 100 Amp 11 Frequency 50 Hz 12 Rated short time current for one sec 10 kA 13 Rated short circuit making current 15 kA 14 Impulse with stand voltage (1.2x50 micro sec.wave,crest) 75 kV 15 One minute power frequency withstand voltage 28 kV 16 One minute power frequency withstand voltage on auxiliary circuit to earth 3 KV 19 Mechanical endurance 10000 Nos. 20 Electrical endurance 10000 Nos. 21 Max. Required Current of Solenoid i) Closing Solenoid 6 A ii) Opening Solenoid 0 A 22. Closing Time 100 mili sec 23 Operating Mechanism i Stored energy Spring Solenoid ii Release Spring Solenoid iii Rated voltage 220 V AC 26 Inherent delay between two switching operations Ten minutes
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Annexure V TECHNICAL PARTICULARS OF APFC Controller SI. No. Particulars Proposed Offered 1. Feed-back Voltage: 3ph, 3wire, 110Volt (+10%/- OK 20%). 2. Current input: Selectable IA or SA for both OK load & capacitor. 3. Auxiliary Supply: 1Ph 415V (+10% to -20%). OK 4. Output banks control for 8 banks. (Isolated 'NO' contacts of rating OK 5 Amp ac / 250 Vac). 5. RS-232 baud rate selectable upto 38.4 kBPS. OK 6. Dedicated RS232 port on front fascia. OK 7. Facility for separate temperature probe (PT100) provided. OK 8. Operating temperature: 0 to 50 o C OK 9. Storage temperature: -10 to +75 o C OK 10. Humidity: 0 to 98%. OK 11. Supply frequency: 45 Hz to 55 Hz. OK 12. Automatic synchronization capable of giving correct results even for OK wrong connections at CT terminals (& also wrong polarity of CTs). 13. Load V,I and Cap. current THD measurement with odd harmonic OK coeff. upto 15 th harmonic. 14. Mode of switching user defined. OK 15. Standard 144 X 144 cabinet for panel OK door flush mounting. 16. Serial communication through OK standard Dedicated protocols. 17. Selectable communication port OK
MODBUS RS48S or RS232, on rear side.
18. Logging of data in the form of Hourly Records, Fault Records & Daily OK Records Recording all electrical values.
19. Protections provided 20. Over/under Voltage 21. Cap. Over/under current / THD. 22. OverlUnder frequency 23. Over / Under load. 24. Load unbalance. 2S. Over temperature. 26. Out of stens (only for indication). 27. NY-RAM battery down. All these are user sellable. OK
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I. Product Control Panel 2. Application Automatic Switching of 11 kV Capacitor banks 3. Installation Indoor 4. Ambient Temperature 55 Deg C 5. No. of steps Three / Four 6. Power Frequency Voltage 3 kV 7. Control Mode Intelligent 8. Control Parameter Power Factor 9. Protection MCBs shall be provided 10. Ingress Protection IP-54 II. Inputs Signals from CT& PT of substation 12. Output Signals to Capswitch for ON/OFF of Capacitor steps
9 / 14 Annexure VI:
GENERAL TECHNICAL PARTICULARS FOR 9 KV METAL OXIDE (GAPLESS) LIGHTNING ARRESTERS Sr. No. Particulars Specifications 1. Name of the manufacturer Oblum/Equivalent 2. Type Metal Oxide, Gapless type, FRP type indoor Station class , as per IEC 60099 without surge monitor & insulating base, operation counters and leakage current indicators. 3. Applicable standard IEC:99-4, 1991/IS:3070 Part 3/1993 4. Rated voltage (KV rsm) 9 KV 5. Rated frequency (HZ) 50 Hz 6. No. of unit per arrester One 7. Nominal discharge current (8x20 micro second wave) (KA) 5 KA 8. Maximum continuous operating voltage KV (rms) 7.65 KV Insulation withstand voltage a) Dry power frequency 28 KV 9. c) Impulse (1.2x50 micro second) 75 KV Lightning impulse residual voltage (8/20 micro second wave)
a) 5000 A 27.0 KV (Max.) b) 10000 A 28.0 KV (Max.) 10. c) 20000 A 32.0 KV (Max.) Minimum clearance a) Between arresters 340 mm 11. b) Arrester & adjoining earthed object 230 mm 12. Quantity 06 Nos.
For EPCOS India Pvt. Limited.
10 / 14 Annexure VII
Sr. No. Material Make Unit Qty/bank 1 7.3kV, 200 kVAR 1ph E/F, CRCA,2 B Cap Unit EPCOS no. 95 2 0.2% Dry Al wound Reactor for 1800 kVAR Step (1.2kvar, 82.15A, 0.178 ohm, 14.6V) EPCOS no. 24 3 0.2% Dry Al wound Reactor for 3600 kVAR Step (2.4kvar, 164.3A, 0.088 ohm, 14.6V) EPCOS no. 3 4 Vacuum Contactor 12 kV, 100 A Capacitive current, 3 ph, Coil 230 VAC EPCOS no. 8 5 HRC Fuse for 1800 kvar step 2 x 100 Amp set/ph Cooper Bussman no. 48 6 HRC Fuse for 3600 kvar Fix step 70Amp per unit Cooper Bussman/Eswari no. 18 7 11kV/110/190V, 100VA, 3P10 indoor resin cast RVT class-1 Gyro no. 1 8 11kV 0.1mfd RC surge suppressor 3ph EPCOS no. 8 9 IP54 enclosure with 2mm Sheet Thickness CRCA steel. EPCOS set 3 10 Neuprene Gasket for IP54 enclosure Neuprene Set 3 11 Al Bus Bar 75x12 EPCOS kG 90 12 FRP Canopy EPCOS set 3 13 11kV, 1250 Amp 25 kA OFF Load Isolator outdoor Panniker/Megawin no. 1 14 9kV, 5kA, static class indoor FRP Type Surge Arrester Oblum no. 3 15 11kV, 100/1 5P10 class 1 indoor resin class CT Fateh Power no. 6 16 Indoor Auto control Unit indoor with BR5008 relay, 1No.NDR, 1 No.3OC+1EF Relay ON/OFF indication , Ammeter with selector switch for complete bank current. EPCOS no. 1
Technical Comments
The rating of Capacitor Bank is 12.65 kV 18 MVAr as per your enquiry. This will give 13.608 MVAR net out put at 11 kV. .2 % dry type Al wound Series Reactor are supplied for inrush protection.
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COMMERCIAL OFFER
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1. Price: Sr. No. Description Unity Unit Price INR/Bank QTY Taxes & Duties 1 12.65kV,18 MVAr HT power factor correcting system in outdoor type cubicle:
Design, manufacture and supply of 12.65 kV 18 MVAr External Star, having step of (1800 Kvar X 8 + 3600 kVAr fixed), and connected capacitor bank on out door cubicle with IP54 enclosure. The bank shall have 7.3 kV, 200 kvar 1ph units, 90 No 200 KVAr along with 5 Nos Spare Unit. The Auto Control Units shall be Indoor Type.
The BOQ shall be as per Annexure -VII.
Capacitor Bank shall have technical particulars as per annexure I
Series Reactors shall have technical particulars as per Annexure-II
1 Set
4531000/-
4531000/-
ED=12.36 ST= Extra
Quoted prices are on Ex- works basic price. Scope: The scope includes supply of equipment detailed above only. Following are not included in our scope of supply:- 1. Hardware / clamps / Foundation bolts 3. XLPE conductors 4. Anything that is not explicitly included in the scope of supply 5. The scope also does not include erection and commissioning, electrical inspectorate approval etc.
2. Taxes and Duties: The price quoted does not include excise duty, sales tax and any other tax applicable. These shall be charged extra at the time of dispatch at applicable rates at the time of dispatch. Present rate of excise duty is @ 10.3% and CST Extra as applicable. In case of ED Exemption the necessary documents shall be submitted by you and based on benefit the ED waiver shall be applicable.
13 / 14 3. Terms of payment: a) 30 % advance along with purchase order and b) Balance along with duties, taxes etc. against Proforma invoice after inspection and acceptance at our works but before dispatch from our works.
4. Inspection: Normally equipment will be inspected by our engineer before dispatch. In case inspection is to be done by your inspecting authority, the same may be intimated to us in advance.
5. Delivery: Delivery will be within 16 weeks from the date of receipt of technically and commercially clear order/ Advance/ Approval of Drawings, whichever is later. Delivery shall be subject to Force Majeure conditions. 6. Workmanship guarantee: Equipments offered by us are guaranteed against any manufacturing defects for a period of 18 months from date of supply or 12 months from the date of commissioning, whichever is earlier. We undertake to replace or repair at our option any parts found defective on account of defective workmanship or defective materials brought to our notice within 12 months from the date of erection & commissioning or 18 months from the date of delivery whichever is earlier. Any replacement / repair required to be carried out under the provision of the above guarantee will be carried out at our option either at our works or at site. The above guarantee will become invalid if a) The equipment is not operated as per our instructions given in the operation & maintenance manual b) The ultimate customer resells the equipment to another party c) Attempts have been made to service and / or modify the equipment during the warranty period. The defect liability under this guarantee period shall be taken by us only for the job done by us. In case of bought out items, the defect liability will be limited to the guarantee provided by our principals. 7. Penalty/LD: All deliveries are given in good faith and we shall not be liable for penalty/LD for late delivery. Every effort will be sincerely made to stick to the delivery quoted. Delivery commitment is also subject to Force Majeure conditions. 8. Force Majeure Conditions: Standard force Majeure clause shall apply.
14 / 14 9. Note on Prices The prices given are based on the technical specification and bill of materials therein. If during the course of detailed engineering, it becomes necessary to delete or add a few electrical components, our prices will be subject to revision after mutual discussions. Please note that unless other wise agreed upon mutually in writing the Terms & Conditions as above would only apply and we will not accept any other terms & conditions contrary to the above printed or otherwise.
10. Insurance: Transit insurance is not included in our offer. The same can be arranged by us at an extra cost as applicable (Insurance against damage in transit, pilferage, non delivery or theft, damage, storage for a period not exceeding 30 days). We are not responsible for transit damage, if insurance is not covered by us. 11. Validity: Unless previously withdrawn, this offer is valid for your consideration upto 30 days from the date of the offer. We trust our offer is in line with your requirements and may we now expect to receive your valued order at an early date, should you require any further clarifications, please feel free to contact us.
Thanking you and assuring of our best services at all times, we remain,
Yours faithfully,
For EPCOS India Private Limited
Narender Sharma Executive-Sales and Marketing Power Quality Solution