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LC-1511 LC-1521
TECHNICAL MANUAL [ SECOND EDITION ]
NOTICE All rights reserved. Reproduction of any part of this manual in any form whatsoever, without STARs express permission is forbidden. The contents of this manual are subject to change without notice. All efforts have been made to ensure the accuracy of the contents of this manual at the time of going to press. However, should any errors be detected, STAR would greatly appreciate being informed of them. The above notwithstanding, STAR can assume no responsibility for any errors in this manual.
INTRODUCTION
This manual describes the LC-1511,1521 dot matrix printer. It is designed for use as a reference for periodic inspections and maintenance procedures to be executed by service personnel. It is not intended for the general user. Users of this manual should have a basic knowledge and understanding of the English language.
First edition
: Mar. 1996
1 2 3 4 5 6 7
1. 2. 3.
General Specifications.......................................................................................... 3 External Appearance and Composition ..............................................................6 Control Panel .........................................................................................................8
3-1. 3-2. Switch Combination Functions ............................................................................. 8 EDS Mode Settings ................................................................................................. 9
4.
Parallel Interface.................................................................................................. 10
4-1. 4-2. General Specifications ......................................................................................... 10 Connector Signals ................................................................................................ 10
5.
6.
LC-1511
Print Direction
Print Head
LC-1511
Environment
Elite (12 cpi) 90/240H Condensed pica (17 cpi) 127/240H Condensed elite (20 cpi) 150/240H Pica (10 cpi) 56/240H Elite (12 cpi) 67/240H Condensed pica (17 cpi) 95/240H Condensed elite (20 cpi) 112/240H H: half-dot Draft: Bi-directional logic seeking NLQ: Uni-directional/ bi-directional logic seeking (selectable) Bit-Image: Uni-directional/ bi-directional logic seeking (selectable) Number of pins: 9 Life: 200 million dots/pin (Normal Mode) 100 million dots/pin (Multi-Part Mode) 1/6, 1/8 7/72, n/72, n/216 : software Pitch Draft NLQ 9 11H (Normal) Pica (10 cpi) 18 23H 9 8H (HS) Elite (12 cpi) 9 9H 18 19H Condensed pica (17 cpi) 9 11H 18 12H Condensed elite (20 cpi) 9 9H 18 10H Pica (10 cpi) 9 11H 18 23H Elite (12 cpi) 9 9H 18 19H Condensed pica (17 cpi) 9 11H 18 12H Condensed elite (20 cpi) 9 9H 18 10H Operating temperature: 41F to 95F (5C to 35C) Storage temperature: 22F to 149F (30C to 65C) Operating humidity: 30% to 80% (non-condensing) Storage humidity: 20% to 90% (non-condensing)
Draft (cps/dpi) 300/120H (Normal) 400/90H (HS) 360/120H 255/240H 300/240H 225/120H 270/120H 191/240H 225/240H
GENERAL SPECIFICATIONS
Paper
Cut-sheet (manual feeding) Paper width: 7 to 16.54 / 178 to 420 mm Paper length: 5.5 to 14 / 140 to 356 mm Paper thickness: 0.00276 to 0.00472 / 0.07 to 0.12 mm Paper weight: 14 to 24 lbs. / 52 to 90 g/m2 / 45 to 77 kg Cut-sheet (with optional automatic sheet feeder) Paper size: B5, A4, LT, B4, A3, Legal Paper thickness: 0.00315 to 0.00472 / 0.08 to 0.12 mm Paper weight: 16 to 24 lbs. / 60 to 90 g/m2 / 52 to 77 kg Hopper: 50 sheets of 64 g/m2 30 sheets of 80 g/m2 Stacker: 10 sheets Fanfold (with push tractor feeder) Paper width: 4 to 16.5 / 101.6 to 419 mm Paper thickness: 0.00276 to 0.00433 / 0.07 to 0.11 mm (one-ply) 0.01378 / 0.35 mm maximum (total thickness of multi-ply paper, non-carbon) Paper weight: 14 to 22 lbs. / 52 to 82 g/m2 / 45 to 70 kg (one-ply) 11 to 14 lbs. / 40 to 52 g/m2 / 34 to 45 kg (multi-ply) Copies: Original + 1 or 2 (Normal Mode) Original + 3 or 4 (Multi-Part Mode) * Multi-Part Mode is recommended when using optional pull tractor unit. Fanfold (with optional pull tractor feeder) Paper width: 4 to 16.0 / 101.6 to 406 mm Paper thickness: 0.00276 to 0.00433 / 0.07 to 0.11 mm (one-ply) 0.01378 / 0.35 mm maximum (total thickness of multi-ply paper, non-carbon) Paper weight: 14 to 22 lbs. / 52 to 82 g/m2 / 45 to 70 kg (one-ply) 11 to 14 lbs. / 40 to 52 g/m2 / 34 to 45 kg (multi-ply) Copies: Original + 1 or 2 (Normal Mode) Original + 3 or 4 (Multi-Part Mode) Labels Backing sheet: 4.5 to 16.5 / 114 to 419 mm Thickness Backing sheet: 0.00268 to 0.0035 / 0.07 to 0.09mm Total: 0.0075 / 0.19mm max.
GENERAL SPECIFICATIONS
Emulation Interface Ribbon Type Ribbon Life Power Supply Power Consumption LC-1521 LC-1511 Options
Standard Mode: EPSON ESC/P (9-pin) IBM Mode: Proprinter III Standard: Centronics parallel Option: RS-232C/RS-422 serial On-carriage, dedicated Monochrome (Y9WH), Black only 2.5 million characters (Draft 10 cpi) 120V AC +10%/17%, 230V AC +14%/13%; 50/60Hz (depending on country of purchase) 11W during standby / 50W during ASCII draft printing 9W during standby / 30W during ASCII draft printing PT-15HA Pull Tractor Unit SF-15HA Single-Bin Automatic Sheet Feeder IS-8H192 Serial Interface Unit IS-32H768 Serial Interface Unit SPC-8K Serial-To-Parallel Converter
590
mm 23.2 "
35
m 5m " .9 13
Weight : 18.3lbs/8.3kg
186mm 7.3"
Mute cover
Control panel
Interface connector
Release lever
Power switch
Platen knob
GENERAL SPECIFICATIONS
BANK A1 B2 C3 FONT
SW D4 E5 F6
10 CPI 12 CPI COND PROP PITCH SET/EJECT PARK FORM FEED LINE FEED
POWER
MICRO FEED
ON LINE
EDS
BANK
SWITCH
STATUS
ON/OFF
EXIT
Font Selection
Pitch Selection
Set/Eject/Park
Quiet Mode
Off-Line
ON-LINE
Font Lock
Pitch Lock
Multi-part Mode
Long Test
Short Test
Font & Pitch Lock EDS Mode Dot-Adjustment Mode Aging Mode Dot-Adjustment Print Mode
POWER-ON
Bank
Switch
Status
On/Off
Left
Right
Next
Exit
DOT-ADJUSTMENT MODE
Paper Loading
Back ward
Forward
Cancel
GENERAL SPECIFICATIONS
3-2. EDS Mode Settings
Bank
A
Switch
1 2 3 4 5 6 1 2 3 4 5 6 1, 2
Function
Emulation Character Table (CT) Standard / EPSON mode IBM mode RAM Usage Auto Sheet Feeder Paper Out Multi-Part Mode Graphics Direction Tear-off Line Spacing Auto LF with CR Zero Style Strobe Timing Print Mode Draft ON HS-Draft OFF NLQ ON Print Pitch 10cpi ON ON 12cpi OFF ON 17cpi ON OFF 20cpi OFF OFF Proportional ON ON Quiet Page Length 11"/Letter ON ON ON 8" OFF ON ON 11.7"/A4 ON OFF ON 12" OFF OFF ON 8.5"/Letter ON ON OFF CR Centering Position IBM Code Page (CT=Graphics, IBM #1, #2) #437 ON ON ON ON #850 OFF ON ON ON #860 ON OFF ON ON #861 OFF OFF ON ON #863 ON ON OFF ON #865 OFF ON OFF ON #866 ON OFF OFF ON #3840 OFF OFF OFF ON #3841 ON ON ON OFF #3843 OFF ON ON OFF International Character Set (CT=Italics) U.S.A. ON ON ON ON France OFF ON ON ON Germany ON OFF ON ON England OFF OFF ON ON Denmark-1 ON ON OFF ON Sweden OFF ON OFF ON Italy ON OFF OFF ON Spain-1 OFF OFF OFF ON NLQ Font Selection Roman ON ON ON ON Sanserif OFF ON ON ON Courier ON OFF ON ON Prestige OFF OFF ON ON Orator OFF OFF OFF ON Option Script OCR-B OCR-A Orator-2 TW-Light L-Gothic Blippo H-Gothic Orane ON OFF ON ON OFF ON OFF ON OFF ON ON OFF ON ON OFF OFF ON ON OFF OFF OFF ON ON ON ON OFF OFF ON ON ON OFF OFF OFF OFF OFF OFF
ON
STANDARD / EPSON Graphics IBM #2 Input Buffer Not installed Enabled Disabled Bi-directional Disabled 1/6" Disabled Normal Normal ON ON OFF ON ON ON ON OFF Disabled ON ON ON ON ON Long ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON Cinema Code 39 UPC/EAN Old-Stile Firenze Arabic Naskh Arabic Koufi Arabic Naskh-Eilani ON OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF OFF ON ON #3844 #3845 #3846 #3847 #3848 #852 #737 #851 #869 #928 Japan Norway Denmark-2 Spain-2 Latin America Korea Ireland Legal ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 14"/Legal 10.5"/Executive 7.25"/Executive 3.5" 5.5"
OFF
IBM Italics IBM #1 Download Buffer Installed Disabled Enabled Uni-directional Enabled 1/8" Enabled Slashed Reverse
3,4,5
6 1,2,3,4
Enabled OFF ON OFF ON OFF Short OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON OFF OFF ON ON OFF OFF OFF ON ON ON ON ON OFF OFF
5 1,2,3,4,5
OFF OFF OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF
1, 2, 3, 4, 5
OFF OFF ON ON ON ON ON ON
Data
10s low to acknowledge receipt of data. Printer sets line low when ready to receive data. High when paper runs out. High when printer is on-line. Printer ignores this signal. Not used. Signal ground Chassis ground (isolated from signal ground) +5V DC output from printer Twisted pair ground return Printer is reset when this signal goes low. Low when printing cannot continue due to error. External ground Not used Printer ignores this signal. 10
When using the serial interface, the optional Serial-Parallel Converter must be connected to the printer.
11
GENERAL SPECIFICATIONS
5-2. Connector Signal and Functional Descriptions (SPC-8K, IS-8H192)
Pin No. 1 2 3 4 5 6 7 8~10 11 12~19 20 21~25 Signal name GND TXD RXD RTS CTS NC GND NC RCH NC DTR NC Direction OUT IN OUT Function Printer chassis ground. This pin carries data from the printer. This pin carries data to the printer. Always space. This signal is space when the computer is ready to send data. The printer does not check this pin. Unused. Signal ground. Unused. The printer sets this signal to space when it is ready to receive data. This line carries the same signal as pin 20. Unused. The printer sets this signal to space when it is ready to receive data. Unused.
OUT
OUT
All switches are set to ON before the printer leaves the factory. Protocol DTR mode XON/XOFF mode ETX/ACK mode Switch 3 ON ON OFF Switch 4 ON OFF ON
Baud rate 150 300 600 1200 2400 4800 9600 19200
6-1. Outline
These settings can be changed in the EE-PROM mode by writing data directly to the EE-PROM on the main logic board: Setting EE-PROM mode Send <ESC><SUB>(09)H command. Canceling EE-PROM mode Initialize the printer by sending <ESC>@
<ESC>MWn Code <ESC>MW0 <data> <ESC>MW1nm <ESC>MW2<data> Function Stores data into entire area of EE-PROM. Stores data (m) into the address (n) Stores auto-start software data into EE-PROM. Address Capacity 00H-7FH 128bytes nH 1 byte 40H-5EH 30bytes 5FH-7DH 30bytes
The data (m) used in the commands above are stored in the specified address in order (n). When the data to be stored exceeds the specified capacity, subsequent data are ignored. Data are stored in the EE-PROM according to the memory map. (See section 3. EDS mode setting and 6-3. EE-PROM Map.) After all data are stored, a beep indicates the completion of storage. If the printer is powered off during data storage, data stored before power off are valid, but subsequent operation of the printer is not guaranteed. Do not power off the printer while data is being stored! <ESC>MR Dumps all data in the EE-PROM to a hard copy. For an example of using these control codes, see section 6-4. For the corresponding EE-PROM addresses, see the EE-PROM memory map in section 3-2. EDS mode setting and 6-3 EE-PROM Map.
13
GENERAL SPECIFICATIONS
6-3. EE-PROM MAP
Address 00H EDS setting Bit Function b0 Emulation Character Table b1 Standard / EPSON mode IBM mode b2 RAM Usage b3 Auto Sheet Feeder b4 Paper out Detector b5 Multi-Part Mode 01H EDS setting Bit b0 b1 b2 b3 b4 b5 02H Function Graphics Direction Tear-off Line Spacing Auto LF with CR Zero Style Strobe Timing 1 Bi-directional Disabled 1/6" Disabled Normal Normal 0 Uni-directional Enabled 1/8" Enabled Slashed Reverse FFH b1 1 1 0 Print Pitch Function b2 10cpi 1 12cpi 0 17cpi 1 20cpi 0 Proportional 1 1 Disabled b3 1 1 0 0 1 b4 1 1 1 1 0 1
STANDARD/EPSON IBM
Function
0 Enabled FFH
Page Length Function 11"/Letter 8" 11.7"/A4 12" 8.5"/Letter b0 1 0 1 0 1 b1 1 1 0 0 1 b2 1 1 1 1 0 b3 1 1 1 1 1 Function 14"/Legal 10.5"/Executive 7.25"/Executive 3.5" 5.5" 1 Long Short b0 0 1 0 1 0 b1 1 0 0 1 1 0 b2 0 0 0 1 1 b3 1 1 1 0 0
14
GENERAL SPECIFICATIONS
Address 04H
Function EDS setting IBM Code Page (Character Table=Graphics, IBM#1, #2) Function b0 b1 b2 b3 b4 Function #437 1 1 1 1 1 #3844 #850 0 1 1 1 1 #3845 #860 1 0 1 1 1 #3846 #861 0 0 1 1 1 #3847 #863 1 1 0 1 1 #3848 #865 0 1 0 1 1 #852 #866 1 0 0 1 1 #737 #3840 0 0 0 1 1 #851 #3841 1 1 1 0 1 #869 #3843 0 1 1 0 1 #928 International Character Set (Character Table=Italics) Function U.S.A. France Germany England Denmark-1 Sweden Italy Spain-1 b0 1 0 1 0 1 0 1 0 b1 1 1 0 0 1 1 0 0 b2 1 1 1 1 0 0 0 0 b3 1 1 1 1 1 1 1 1 b4 1 1 1 1 1 1 1 1 Function Japan Norway Denmark-2 Spain-2 Latin America Korea Ireland Legal b0 b1 b2 1 0 1 0 0 1 1 1 0 0 1 0 1 0 0 0 0 0 1 1 1 0 1 1 1 0 1 0 0 1 b0 b1 b2 1 1 1 0 1 1 1 0 1 0 0 1 1 1 0 0 1 0 1 0 0 0 0 0 b3 b4 0 1 0 1 0 1 0 1 0 1 0 1 1 0 1 0 1 0 1 0 b3 b4 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
05H
EDS setting NLQ Font Selection Function Roman Sanserif Courier Prestige Orator b0 1 0 1 0 0 b1 1 1 0 0 0 b2 1 1 1 1 0 b3 1 1 1 1 1 b4 1 1 1 1 1
FDH Option Function Script OCR-B OCR-A Orator-2 TW-Light L-Gothic Blippo H-Gothic Orane Cinema Code 39 UPC/EAN Old-Style Firenze Arabic Naskn Arabic koufi Arabic Naskn-Eilani b0 b1 b2 1 1 0 0 1 0 1 0 0 1 1 1 0 1 1 1 0 1 0 0 1 1 1 0 0 1 0 1 0 0 0 0 0 1 1 1 0 1 1 1 0 1 0 0 1 1 1 0 0 1 0 b3 b4 1 1 1 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 1 0 1 0 1 0 1 0 1 0 00H 80H 80H 80H 80H
(Not used) Misalignment correction Misalignment correction Misalignment correction Misalignment correction 15
090 DPI (H) 120 DPI (H) 120 DPI (H) Graphics 144 DPI (H)
GENERAL SPECIFICATIONS
Address 0BH 0CH 0DH 0EH 0FH 10H 11H 12H 13H 14H 15H 16H 17H 18H 19H 1AH 1BH 1CH 1DH 1EH~2AH 2BH, 2CH 2DH, 2EH 2FH, 30H 31H 32H~35H 36H~39H 3AH, 3BH 3CH, 3DH 3EH, 3FH 40H~5EH 5FH~7DH 7EH 7FH
Function Misalignment correction Misalignment correction Misalignment correction Misalignment correction Misalignment correction Misalignment correction Misalignment correction (Not used) Misalignment correction Multi-part Mode Misalignment correction Multi-part Mode Misalignment correction Multi-part Mode Misalignment correction Multi-part Mode Misalignment correction Multi-part Mode Misalignment correction Multi-part Mode Misalignment correction Multi-part Mode Misalignment correction Multi-part Made Misalignment correction Multi-part Made Misalignment correction Multi-part Made Misalignment correction Multi-part Made (Not used) Top Margin in Auto-loading Friction Top Margin in Auto-loading Tractor Top Margin in Auto-loading ASF Paper End Sensor A/D Valve Macro set for Standard/EPSON Mode Macro set for IBM Mode TEAR OFF (Short) TEAR OFF (Long) IBM Initial Condition Area Auto Start Area for Standard/EPSON Mode Auto Start Area for IBM Mode <FF> Control Code (00H = Space / 0FH = Null) EE-PROM Check Code 240 DPI (H) 240 DPI (H) Graphics 060 DPI (F) 072 DPI (F) 080 DPI (F) 090 DPI (F) 120 DPI (F) 090 DPI (H) 120 DPI (H) 120 DPI (H) Graphics 144 DPI (H) 240 DPI (H) 240 DPI (H) Graphics 060 DPI (F) 072 DPI (F) 080 DPI (F) 090 DPI (F) 120 DPI (F)
Factory data 80H 80H 80H 80H 80H 80H 80H 00H 80H 80H 80H 80H 80H 80H 80H 80H 80H 80H 80H 00H 48H 00H 48H 00H 48H 00H 99H 00H 00H 00H 00H 00H 80H 00H 80H FFH FFH 00H 00H 00H 00H 00H 01H
16
GENERAL SPECIFICATIONS
6-4. Rewriting the EE-PROM
Follow this procedure to rewrite the EE-PROM. (1) (2) (3) (4) (5) Turn the printer on. Turn the computer on. Load a BASIC disk in the computer. Set a sheet of paper in the printer, and press the SET switch. Enter the program listed below and run the program. 10 LPRINT CHR$(27);CHR$(26);CHR$(&H09) 20 LPRINT CHR$(27);MW1";CHR$(&H01);CHR$(&HFB) 30 LPRINT CHR$(27);MR BASIC Program Code What It Does 10 LPRINT CHR$(27);CHR$(26);CHR$(&H09) Enters the EE-PROM mode. 20 LPRINT CHR$(27);MW1"; Starts rewriting the EE-PROM. CHR$(&H01); Address data from &H01 will show EDS mode from the EE-PROM memory map. CHR$(&HFB) Data from &HFB will change the Line spacing from 1/6" to 1/8". 30 LPRINT CHR$(27);MR Dumps all EE-PROM data to hexadecimal. (6) To complete the setting, turn the printer off.
17
Driver
Carriage motor
Gate array
AC Power
Printer mechanism
Fig. 2-1 Block Diagram (1) Main Logic Board This board receives data from the host computer and stores it in the RAM in the order it arrives. The CPU on this board reads the data from the RAM, and edits it according to the program stored in the ROM. When editing is completed, various drive signals from the CPU are sent to the printer mechanism to perform printing. Explanation CPU TMP90C041 Controls this printer. UVE-PROM 1M bit Contains the program which executes control of the printer. UVE-PROM is not provided with some versions of the software. Masked ROM 2M bit Contains the character font. EE-PROM KM93C46 64 16 bits Contains the data (EDS data and so on) in the memory switch. RAM 512K bit Used as a stack area, work area and data buffer of the CPU. Parallel interface Gate array (custom IC) Inputs/outputs several signals. Driver The data edited by the CPU and gate array are sent to the printer mechanism after conversion to the signal for the print head drive and motor drives. Control panel board Panel circuit for manual control of the printer. Printer Mechanism Consists of a print head, carriage motor, paper feed motor, and detectors. Power Supply Unit Converts AC power to LC-1511:33VDC , LC-1521:35VDC and 5VDC. 21
The flow chart below shows you the general flow of editing and printing operations.
POWER ON
Initialization
Ready state
Read data
No
Data storage
NO
NO
A ringing choke converter type circuit is used with a dropper type circuit in the power supply unit, fulfilling the input and output conditions described in the chart below. Voltage Range 110,120VAC 220Vto 240VAC 5 VDC 5% Max. Current Output Service 1.0 A 0.6 A 0.4 A For logic circuit drive, for motor holding. For print head 1.25A(LC-1511) drive, for motor 3.4A (LC-1521) drive. Circuit Type
Input
Dropper
Output
Rectifier circuit
23
THEORY OF OPERATION
4.
Mechanism
Spring Stopper
Guide
Subguide
Clapper holder
Iron core
24
THEORY OF OPERATION
25
THEORY OF OPERATION
4-3. Ink ribbon feed mechanism
The ink ribbon feed mechanism is linked to the print head carrying mechanism so the ink ribbon always winds automatically in the same direction while the carriage moves left and right. The movement of the carriage along the serrated edge of the rear angle of the printer mechanism drives the idler gear. The rotation of the idler gear is conveyed sequentially to the gears that work and wind the ribbon. The carriage has a clutch lever that keeps the direction of the cassette gear rotation constant, regardless of the direction of the idler gear rotation as the carriage moves left and right.
26
THEORY OF OPERATION
4-4. Paper Feed Mechanism
The paper feed mechanism consists of a paper feed motor, an idler gear, a platen and a traction unit. The paper feed motor is a PM (Permanent Magnet) 4-phase and 48 pulse motor. There are two ways of feeding paper into the printer: the friction method and the tractor method. You can select the method you want to use by setting the release lever on the push tractor unit.
Position of release lever Linkage between tractor gear and PF idler gear Platen roller and Pinch roller Release lever position detector Paper feeding method (1)
(2)
Friction Method Friction method is selected when the release lever is position [1]. With this method, paper is pressed between the Platen roller and the Pinch roller therefore, paper is fed as the rollers turn. As the paper feed motor is driven, the motor gear, through the idler gear, turns the platen gear in the paper feeding direction. However, since the tractor gear and the PF idler gear are not linked at this time, the tractor unit will not be driven. Tractor Method Tractor method is selected when the release lever is position [2]. Paper feeding is facilitated by rotation of the sprocket pin of the tractor unit. When the tractor method is selected, the tractor gear is linked to the PF idler gear, enabling the drive force generated by the paper feed motor to be transferred to the tractor unit via the idler gear.
27
THEORY OF OPERATION
4-5. Detectors
(1) Print head temperature detectors The A/D converter in the CPU detects the print head temperature at power on and before each line begins to print.
+5V +5V
Fig. 2-8 Printer head temperature detector circuit Control Method (by Text printing) Print Normal print Unidirectional print Print Stop (2) (LC-1511) ~ 120 120 ~ 130 Over 130 Temperature C (LC-1521) ~ 110 110 ~ 130 Over 130
Home Position Detector A photo-interrupter is used in the home detector on the printer. ON/OFF signals are generated according to the position of the carriage. (Shield plate mounted at the base of the carriage.) The printing position is determined by these signals.
+5V R2
Detecting signal
R1 C1
+5V R3
Output (V) 5 0
Decision in home position (with shield plate) not in home position (without shield plate)
28
THEORY OF OPERATION
(3) Paper end Detector The paper end Detector is located in the paper chute unit. The A/D converter in the CPU detects the presence or absence of paper.
VRef
+5V R1
+5V R2 AN C1 R3
Paper
CPU
(4)
Fig. 2-11 Release lever switch circuit Control Method Output Release (V) Lever SW 0 5 Tractor Friction
29
CHAPTER 3 ADJUSTMENTS
This printer has undergone various adjustments so that it will attain a given standard of performance. In this chapter, a brief explanation is given of the methods for making adjustments. Follow the instructions when performing maintenance inspections or when replacing parts to correct malfunctions.
1. 2. 3. 4.
Adjustment of Gap Between Print Head and Platen ........................................ 33 Adjustment of Timing Belt Tension ................................................................... 34 Dot Adjustment.................................................................................................... 35 Adjustment of Paper end detector..................................................................... 36
ADJUSTMENTS 1.
(1) (2) (3)
Remove the Printer cover and ribbon holder [1]. Loosen nut [3] using jig [2]. Adjust the head gap at the specified left and right positions (two places). * Adjust by moving jig [5] forward or backward. * Use bushing [4] to adjust the gap on the left side until it equals that on the right side. Gap adjustment values: LC-1511 0.34 to 0.40mm LC-1521 0.30 to 0.35mm Be sure to adjust with the rear cover installed. (Adjustment with rear cover off will increase the gap by about 0.1mm.) (4) Hold jig [5] in place and push jig [2] toward the rear so as to tighten nut [3]. (5) Confirm that the setting is correct.
33
ADJUSTMENTS 2.
(1) (2) (3) (4) (5) (6) (7) (8)
Platen
34
Dot adjustment can be carried out from either the panel or the SETUP application. (1) Correction values
72H 14 13 12 11 10 9 8 7 6 5 4 3 2 7FH 80H 81H 1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 8EH +10 +11 +12 +13 +14
14/720 (inch)
14/720 (inch)
(2)
Correction Mode HS-DRAFT DRAFT Double-Density / Speed Double-Desity Plotter GFraphics NLQ Quadruple-Density Normal Density Plotter-Graphics CRT Graphics-I CRT Graphics-II Double-Density 90DPI (H) 120DPI (H) Text 120DPI (H) Graphics 144DPI (H) 240DPI (H) Text 240DPI (H) Graphics 60DPI (F) 72DPI (F) 80DPI (F) 90DPI (F) 120DPI (F)
(3)
SW
D4 E5 F6
[2] POWER [6] [7] [8] PITCH [11] SET/EJECT PARK [12] STATUS FORM FEED [13] ON/OFF LINE FEED [14] PRINT MICRO FEED [9] ON LINE [15] EXIT
EDS
BANK
SWITCH
Selecting DOT ADJUSTMENT mode. Switch on the power while holding down both the FORM FEED SW [13] and the ON-LINE SW [15] . Setting the value and exiting the mode. FONT SW [10] : Adjust toward left (negative adjustment). PITCH SW [11]: Adjust toward right (positive adjustment). S/E/P SW [12]: Advance to next adjustment mode. ON-LINE SW [15] : Terminate DOT ADJUSTMENT mode. Pressing this switch terminates the mode and registers the new setting. If you terminate the mode without using this switch, the new setting will be lost. 35
After replacing the paper-end detector, adjust the new detector as described here. First enter the dedicated command, then flow chart below. Dedicated command: <ESC> <SUB> (50)H n Automatic Sheet Feeder ; n=01 Tractor and Friction ; n=01
n = 01 ? Yes
No
Friction
Paper eject
Paper Park
Paper eject
No E
No E
No
No
36
ADJUSTMENTS
No Paper in? E
Yes
Nomal range?
No
YES
37
1. 2. 3. 4. 5. 6. 7. 8. 9.
Push Tractor Unit ................................................................................................41 Upper Case Unit .................................................................................................. 41 Printer Machanism ..............................................................................................42 Main Logic Board Unit ........................................................................................ 42 Power Supply Unit ...............................................................................................43 Fuse ...................................................................................................................... 43 Print Head ............................................................................................................ 44 Carriage Motor Unit ............................................................................................. 45 Platen Unit............................................................................................................ 45
2.
(2) (3)
Caution regarding assembly; When carrying out reassembly, pay due attention to the upper case units internal sheet and the mechanisms detector.
41
4.
Caution regarding assembly; Be sure that the height and angle of the main-logicboard transistors (TR14, 15, 16) and the controlboard LEDs are within the limits indicated below.
(LED angle) < = 10 (Height for TR14,15,16) 12.5mm max. Main logic board
Be sure that the ground spring at the rear of the main logic board has a height of at least 7.3mm.
42
Ground spring
7.3
mm
6.
Fuse
(1) (2) Remove Upper case unit as described above 2. Inspect Fuse F1 Defective Replace fuse as follows: LC-1511 AC voltage 110/120V 220V to 240V LC-1521 AC voltage 110/120V 220V to 240V Fose Type 5TT2A-250V 215-1A-250V Fose Type 5TT5A-125V 215-2.5A-250V
43
WARNING The print head gets hot after printing. Do not touch it until it cools.
(2)
Adjust Gap between print head and platen. Refer to section 1 of Chapter 3.
Note: Fold the head cables according to the dimensions shown below.
0.5
Connector face 9 1
82 1
Size : mm
90
44
(4)
9.
Platen Unit
(1) Remove Upper case unit as described above 2. Top guide unit [1] Stack guide unit [2] The stack guide unit may break if it is forcibly removed. Therefore, hold the gears tightly when removing the stack guide unit. Idler gear [3] PF idler gear [4] Spring [5] Stop ring [6] Platen unit [7] Move the platen holder as shown in the diagram below and remove the platen unit.
Platen Holder
Fig.a Fig.b
45
46
1.
Maintenance .........................................................................................................49
1-1. 1-2. Cleaning ................................................................................................................ 49 Checks ................................................................................................................... 49
2.
Lubrication ........................................................................................................... 50
2-1. 2-2. 2-3. Lubricant ............................................................................................................... 50 Lubricating Method .............................................................................................. 50 Lubricated Areas .................................................................................................. 50
In order to maintain the optimum performance of this printer and to prevent trouble, maintenance must be carried out according to the following items.
1-1. Cleaning
(1) Removal of dirt Wipe off dirt with a soft cloth soaked in alcohol or benzine. Note: Do not use thinner, trichlene or ketone solvents because they may damage plastic parts. Also during cleaning, be careful not to moisten or damage electronic parts, wiring, or mechanical parts. Removal of dust, pile, etc. Vacuum cleaning (with an electric cleaner) is preferred. Remove all dust, etc., inside the printer. Note: After cleaning, check the oil level. If it is not adequate due to cleaning, replenish it.
(2)
1-2. Checks
Checks must be carried out at two levels: a daily check which the operator can easily carry out during operation, and a periodic check which an expert should carry out. (1) Daily check When the printer is used on a daily basis, check that the printer is used properly. Make sure that the printer is operating under the best conditions. Is any paper stuck in the paper box or printer case? Is the cartridge ribbon set at the right position? Is there any foreign matter inside the printer? (Remove if any.) Is the print head getting excessively dirty? (2) Periodic check After 6 months or printing 1 million lines, the periodic check and lubrication must be carried out. Check for deformation of springs. Check the gap between the platen and the print head. Remove dust, dirt, etc., around the detectors.
49
2-1. Lubricant
The type of lubricant greatly affects the performance and durability of the printer, especially in a low temperature environment. We recommend use of the grease and lubrication oils listed below for this printer Type of oil Grease Lubricant Silicone oil Product name MOLYKOTE EM-30L Mobil 1 KF96-1000CS Mobil oil Shin Etsu Chemicals Industry Co, LTD Maker DOW CORNING ASIA LTD
50
52
(LC-1511)
(LC-1521)
(Shift cum)
CHAPTER 6 TROUBLESHOOTING
1. 2. 3. 4.
Troubleshooting Procedures .............................................................................57 Unit Replacement Priority Chart ........................................................................ 58 Repair by Unit Replacement............................................................................... 59 Repair by Parts Replacement .............................................................................65
4-1. 4-2. 4-3. 4-4. 4-5. Does not Operate at All with Power on............................................................... 65 Power Supply Circuit Abnormal .......................................................................... 66 Defective Motor Operation ................................................................................... 67 Defective Print Head Operation ........................................................................... 68 Defective Interface Operation .............................................................................. 69
Troubleshooting is never easy because various problems arise depending upon the particular location of the breakdown. The following procedures should be taken in making repairs. (1) The first method is to make repairs through unit replacements. The two display codes appearing in the flow chart are defined as follows: 1) indicates main logic board replacement; and 2) indicates printer mechanism replacement, to be carried out if the problem has not been corrected. 1) 2) Main Logic Board Replacement Printer Mechanism Replacement
Check again at this time whether the replaced unit is malfunctioning. (This is done to rule out trouble caused by improper contact of connectors.) Replaceable units consist of the following: Power supply unit Main logic board Printer mechanism Control panel board In replacing these units, always refer to the unit replacement priority chart. (2) The second method is to make repairs by parts replacement to replace defective elements inside a particular unit. (Note 1) Before starting to repair, be sure to check visually the contact of the connector and the mounting of the IC in the IC socket. (Note 2) Always turn off power source and remove power plug before replacing any units or parts. (Note 3) All check items shown in the flow chart must be checked. Otherwise, newly mounted parts or units may become damaged. (Note 4) If, in the process of making repairs, there is any confusion about proper procedures, restart the job from the beginning. (Note 5) Be careful to avoid injury from static electricity when handling ICs and main logic board.
57
Category
Operation related
1 1 2 1 2 2 2 2 1 1
2 2
Motor related
1 1 1 1 2
Detector related
1 1 1 3 1 2 2 2 1 1 2 2 1 1 1 DRAFT lamp blink ROMAN lamp blink COURIER lamp blink 10CPI lamp blink PROP lamp blink
Error indication
58
START A * Turn power off. * Remove I/F cable. * Mount ink ribbon. * Set paper. * Move carriage to center. Turn power on.
NO
NO *1 See (8) and (9) waveform in item 7 of Chapter 7. Carriage motor operating waveform is normal? *1 YES NO
NO
59
TROUBLESHOOTING
1 NO On line lamp light? YES On line lamp signal is normal? Press on line switch to take off line. YES Replace control panel board. NO
NO
*2 See (10),(11) and (12),(13)waveform in item 7 of Chapter 7. Paper feed motor drive waveform is normal? *2 YES Replace printer mechanism. NO
Self printing:
A
Carriage operates normally? YES NO *1 See (8) and (9) waveform in item7 of Chapter 7. Carriage motor drive waveform is normal? *1 YES Replace printer mechanism. 2 NO
60
TROUBLESHOOTING
NO *3 See (4),(5) and (6),(7) waveform in item 7 of Chapter 7. Print head drive signal waveform is normal? *3 YES Replace printer mechanism. NO
A
Paper feed operation is normal? YES NO
*2 See (10),(11) and (12),(13) waveform in item 7 of Chapter 7. Paper feed NO motor drive waveform is normal? *2 NO
NO
YES
Terminates self printing. Check host computer connection. Turn power off and check I/F cable.
61
TROUBLESHOOTING
NO
NO
1) Replace I/F cable. 2) Replace main logic board. 3) Check host computer.
END C B
Output (+33/35V, +5V) of power supply unit is normal? *4 NO Turn power off.
YES 1) Replace main logic board. 2) Replace printer mechanism. 3) Replace control panel board. NO
Fuse blows out? YES Replace fuse. Remove connector CN7 from main logic board Turn power on.
*4 Power Supply Unit LC-1511 +33V Line +33V 5% Between Pin 4 and Pin 3 of CN101 +5V Line +5V 5% +5V Line +5V 5% Between Pin 1 and Pin 2 of CN101 Between Pin 1 and Pin 2 of CN1 LC-1521 +35V Line +35V 5% Between Pin 4 and Pin 5 of CN1 4
62
TROUBLESHOOTING
NO
Replace power supply unit. Connect connector CN7 from main logic board Turn power on. NO
Fuse blows out? YES Replace fuse. 1) Replace main logic board. 2) Replace printer mechanism. 3) Replace control panel board.
*4 Power Supply Unit LC-1511 +33V Line +33V 5% Between Pin 4 and Pin 3 of CN101 +5V Line +5V 5% +5V Line +5V 5% Between Pin 1 and Pin 2 of CN101 Between Pin 1 and Pin 2 of CN1 LC-1521 +35V Line +35V 5% Between Pin 4 and Pin 5 of CN1
63
TROUBLESHOOTING
D *5 See (14) waveform in item 7 of Chapter 7. I/F signal is normal? *5 NO Ready condition? YES There is data transmission? NO Check hardware or host computer print program. YES NO YES
YES
A C
On line switch goes ON/OFF? YES On line lamp drive signal is normal? YES Replace control panel board.
NO
NO
64
START
+33/35V, +5V are supplied? *1 YES RESET signal becomes HIGH? *2 YES Crystal waveform is normal? *3 YES ROM OE signals become LOW? YES Carriage motor abnormal.
DC Power abnormal.
NO
Check operation.
*2 See (2) waveform in item 7 of Chapter 7. *3 See (1) waveform in item 7 of Chapter 7. *1 Power Supply Unit LC-1511 +33V Line +33V 5% Between Pin 4 and Pin 3 of CN101 +5V Line +5V 5% +5V Line +5V 5% Between Pin 1 and Pin 2 of CN101 Between Pin 1 and Pin 2 of CN1 LC-1521 +35V Line +35V 5% Between Pin 4 and Pin 5 of CN1
END
65
TROUBLESHOOTING
4-2. Power Supply Circuit Abnormal
(1) Remove connector CN101 from power supply unit.
START
Fuse F1 is blown? NO
YES
The no load voltages are below; LC-1511 +33V Line +33V 5% Between Pin 4 and Pin 3 of CN101 +5V Line +5V 5% +5V Line +5V 5% Between Pin 1 and Pin 2 of CN101 Between Pin 1 and Pin 2 of CN1 LC-1521 +35V Line +35V 5% Between Pin 4 and Pin 5 of CN1
END
66
TROUBLESHOOTING
4-3. Defective Motor Operation
START
START
Carriage Motor
NO
Check operation
END
Replace LF motor
Check operation
END
*4 See (10) and (11) waveform in item 7 of Chapter 7. *5 See (12) and (13) waveform in item 7 of Chapter 7. *6 See (8) and (9) waveform in item 7 of Chapter 7.
67
TROUBLESHOOTING
4-4. Defective Print Head Operation
START
NO
NO
YES Check and replace TA1 (HD1, 2, 4, 6) TA2 (HD3, 7, 8, 9) TR12 (HD5)
Check and replace 1) TR12 ~ TR16 2) Gate array Print is light as whole? NO Check and replace 1) Gate array 2) CPU Adjust gap (Refer to Chapter 3.) YES
NO
END
68
TROUBLESHOOTING
4-5. Defective Interface Operation
START
Press on line switch to take on line. Send print program from host computer. *8 See (14) waveform in item 7 of Chapter 7. Is I/F signal normal? *8 YES NO
YES
Check operation
END
69
(3)
1. Printer Assembly ...................................................... 72 1-1. Disassembly Drawing ...................................... 72 1-2. Parts List ........................................................... 73 2. Printer Mechanism .................................................... 74 2-1. Disassembly Drawing ...................................... 74 2-2. Parts List ........................................................... 75
3. Sub - Assembly ......................................................... 76 3-1. Push Tractor Unit ............................................. 76 3-2. Lower Cace Unit ............................................... 77 3-3. Upper Case Unit ............................................... 78 3-4. Paper Chute Unit .............................................. 79 3-5. Platen Unit ........................................................ 80 3-6. Carriage Unit (LC-1511) ................................... 81 3-7. Carriage Unit (LC-1521) ................................... 82 3-8. Frame L Unit ..................................................... 83 3-9. Frame R Unit ..................................................... 84 3-10. Serial IF Unit (Option) ...................................... 85 3-11. Pull Tractor Unit (Option) ................................ 86 3-12. ASF (Option) ..................................................... 87 3-13. Serial-Parallel Converter (Option) .................. 88 6. Serial - Parallel Converter Board ( Option ) .......... 116 6-1. Wiring Scheme ............................................... 116 4. Wiring Scheme of Printer ......................................... 89 6-2. I/F Board ......................................................... 117 6-2-1. Circuit diagram .................................... 117 5. Electrical Parts .......................................................... 92 6-2-2. Component Layout ............................. 117 5-1. Main Logic Board (LC-1511) ........................... 92 6-2-3. Parts List .............................................. 117 5-1-1. Circuit Diagram ..................................... 92 6-3. CPU Board ...................................................... 118 5-1-2. Component Layout ............................... 94 6-3-1. Circuit diagram ..................................... 118 5-1-3. Parts List ................................................ 95 6-3-2. Component Layout ............................. 119 5-2. Main Logic Board (LC-1521) ........................... 98 6-3-3. Parts List .............................................. 119 5-2-1. Circuit Diagram ..................................... 98 5-2-2. Component Layout ............................. 100 7. Waveform with Oscilloscope ................................. 120 5-2-3. Parts List .............................................. 101
1.
Printer Assembly
72
PARTS NAME
MECHANISM WITH HEAD DP505 (D) MECHANISM WITH HEAD DP505H (D) PUSH TRACTOR UNIT HA-15(D) PRINTER COVER UNIT HA-15(D) REAR COVER UNIT HA-15(D) PAPER GUIDE UNIT HA-15(D) MAIN LOGIC BD UNIT HA-15(D) MAIN LOGIC BD UNIT HA-15H(D) POWER SUPPLY UNIT HA-15 US(D) POWER SUPPLY UNIT HA-15 EC(D) POWER SUPPLY UNIT HA-15 UK(D) POWER SUPPLY UNIT HA-15 AS(D) POWER SUPPLY UNIT HA-15 HK(D) POWER SUPPLY UNIT HA-15H US(D) POWER SUPPLY UNIT HA-15H EC(D) POWER SUPPLY UNIT HA-15H UK(D) POWER SUPPLY UNIT HA-15H AS(D) POWER SUPPLY UNIT HA-15H HK(D) LOWER CASE UNIT HA-15(D) UPPER CASE UNIT HA-15(D) UPPER CASE UNIT HA-15H(D) RIBBON CASSETTE JAN Y9WH RIBBON CASSETTE UPC Y9WH RIBBON CASSETTE UPC Y9WH RIBBON CASSETTE SMH Y9WH PLATEN KNOB ZBA-10 RIBBON HOLDER 771 CABLE HOLDER 721 WIRE 18UL1007BLK055TT SCREW TAT 4-12 PT-FL SCREW TAT 4-15 PT SCREW TAT 3-10 PT-FL SCREW TAT 3-6 WS TOP GUIDE UNIT 505 SERIAL IF BD IS-8H192 UPC SERIAL IF BD IS-8H192 UPC SERIAL IF BD IS-8H192 JAN PULL TRACTOR UNIT PT15HAUPC PULL TRACTOR UNIT PT15HAUPC PULL TRACTOR UNIT PT15HAJAN PULL TRACTOR UNIT PT15HASMH ASF SF-15HA UPC ASF SF-15HA UPC ASF SF-15HA JAN ASF SF-15HA SMH S-P CONVERTER SPC-8K UPC S-P CONVERTER SPC-8K JAN
REMARKS
RANK
S S S S S S S S S S S S S S S S S S S S S S S S S S S
8 9 10
1 1 1 1 1 1 1 1 1 6 4 9 2 1 1 1 1 1 1 1 1 1 1 1
11 12 13 14 15 16 17 18 19 20
21
22
23
FOR US,LA OPTION FOR US OPTION EXCEPT FOR US,LA OPT FOR US,LA OPTION FOR US OPTION FOR EC,UK,AS OPTION FOR HK,TW OPTION FOR US,LA OPTION FOR US OPTION FOR EC,UK,AS OPTION FOR HK,TW OPTION FOR US,LA OPTION EXCEPT FOR US,LA OPT
73
2.
Printer Mechanism
74
PARTS NAME
PRINT HEAD DP5005 PRINT HEAD DP5005 PRINT HEAD DP5005H BOTTOM GUIDE UNIT TENSION LEVER UNIT TENSION LEVER UNIT STACK GUIDE UNIT STACK GUIDE UNIT DISCHARGE SHEET DISCHARGE SHEET PF ROLLER SHAFT UNIT PF ROLLER SHAFT UNIT IDLER GEAR 16X72X0.5 PAPER CHUTE UNIT PLATEN UNIT COLOR RIBBON HOLDER ASSY CARRIAGE UNIT CARRIAGE UNIT CARRIAGE MOTOR ASSY CARRIAGE MOTOR ASSY FRAME L UNIT FRAME R UNIT FRAME R UNIT ADJUSTING LEVER ADJUSTING BUSHING COLLAR 4.5X12 REAR ANGLE FRAME BASE CARRIAGE STAY HEAD CABLE HEAD CABLE PLATEN GROUND SPRING CR STAY GROUND SPRING SPRING C065-040-0296 SPRING E050-026-0136 STOP RING SE8.0 FLANGED NUT NHW4 SCREW TAT 3-8 SCREW TAT 3-5 CT SCREW TAT 3-10 PT-FL SCREW TR 3-10 FL SCREW TR 3-5 SCREW TR 4-8 PLATEN SPRING PLATEN SPRING SCREW TAT 3-6 PT-FL SCREW TAT 3-6 POLY-SLIDER WP5X0.25 PF MOTOR GROUND SPRING STOP RING SE2.0 PLATEN GROUND SPRING B FELT (D) (D) (D) 505 505 505H 505 505 505 505 505 505 731 505 505 771 505 505H 505 505H 505 505 505H 771 721 771 505 505 505 5005 5005H 505 505
REMARKS
RANK
S S S S S S
S S S S S S
*1 #1
S S
*1
S S S S
75
3.
Sub - Assembly
PARTS NAME
TRACTOR L ASSY TRACTOR R ASSY SHEET GUIDE RELEASE ARM RELEASE LEVER GEAR 38X0.5 TRACTOR GEAR TRACTOR FRAME L TRACTOR FRAME L TRACTOR FRAME R TRACTOR FRAME R RELEASE SHAFT TRACTOR STAY TRACTOR SHAFT SPRING C090-060-0179 STOP RING SE5.0 ROLL PIN SP2.0X10 POLY-SLIDER WP7X0.5 FLANGED NUT NHW4 RELEASE LEVER SPRING STOP RING SE4.0 941 941 905 721 505 771 771 505 505 505 505 505 505 505
REMARKS
RANK
S S S
*1 #1 *1 #1
505
76
REV. PARTS NO. 83026190 NPN NPN NPN NPN 00930803 NPN
PARTS NAME LOWER CASE LOWER CASE CHASSIS C LOWER CASE CHASSIS B LOWER CASE CHASSIS A RUBBER FOOT 15X15 SCREW TAT 3-8 PT SHEET 5 HA-15 HA-15 HA-15 HA-15 QBS-10 HA-15
QTY 1 1 1 1 4 5 1
REMARKS
RANK S
77
PARTS NAME
UPPER CASE OPERATION SHEET OPERATION SHEET BRAND PLATE BRAND PLATE HA-15 HA-15 HA-15H HA-15 HA-15H
REMARKS
RANK
S
78
REV. PARTS NO. 86424370 86424361 83904403 83201071 83201072 80521111 83912362 80910480 80910481
PARTS NAME DETECTOR UNIT A ROLLER HOLDER ASSY ROLLER HOLDER PINCH ROLLER PINCH ROLLER SPRING C087-090-0172 PAPER CHUTE ASSIST GUIDE ASSIST GUIDE 505 721 721 721 721 505 505 505
QTY 1 3 1 1 1 1 1 6 6
REMARKS
RANK S
*1 #1
*1 #1
79
DRWG.NO. 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9
REV. PARTS NO. 83904412 83401311 83101820 83101750 82210191 80202291 04020018 04012503 02210001
PARTS NAME PLATEN HOLDER ASF CLUTCH LEVER PLATEN GEAR CLUTCH IDLER GEAR B WAVE WASHER PLATEN STOP RING SE8.0 ROLL PIN SP2.5X14 PLAIN WASHER WF10X18X1.6 721 721 721 771 721 505
QTY 2 1 1 1 1 1 1 2 1
REMARKS
RANK
S S
80
DRWG.NO. 9-1 9-2 9-2-1 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18
REV. PARTS NO. *1 #1 86422610 86422611 86422580 NPN 86422400 86032411 86032400 83904541 83401162 83290150 83200990 83101930 83101730 83101700 83101480 83101370 NPN 80902230 80510951 01902615
PARTS NAME CARRIAGE ASSY 505 CARRIAGE ASSY 505 GEAR COVER ASSY 505 HEAD GROUND SPRING 605 RIBBON CASSETTE GEAR ASSY 771 GEAR A ASSY 981 CLUTCH LEVER ASSY 981 CARD HOLDER 505 RIBBON SHIFT LEVER 771 SHIFT CAM 505 REAR ROLLER 981 IFLER GEAR 21X50X0.3 505 SHIFT CLUTCH GEAR 62X0.5 771 GEAR 38X0.5 771 GEAR 30X0.3 981 GEAR 48X0.3 965 ROLLER SHAFT 981 TIMING BELT HTD102 506X6.4 SPRING E032-026-0116 SCREW TAT 2.6-6 PT
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2
REMARKS
RANK
INCLUDED DRWG.NO.9-2 S S S
S S S S S S
81
DRWG.NO. 9-1 9-2 9-3 9-3-1 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19 9-20
REV. PARTS NO. *1 #1 86422600 86422601 84900111 86422580 NPN 86422400 86032411 86032400 83904541 83401162 83290150 83200990 83101930 83101730 83101700 83101480 83101370 NPN 80902090 80510951 00826504 00630504
PARTS NAME RIBBON HOUSING ASSY 505H RIBBON HOUSING ASSY 505H CARRIAGE 505H GEAR COVER ASSY 505 HEAD GROUND SPRING 605 RIBBON CASSETTE GEAR ASSY 771 GEAR A ASSY 981 CLUTCH LEVER ASSY 981 CARD HOLDER 505 RIBBON SHIFT LEVER 771 SHIFT CAM 505 REAR ROLLER 981 IFLER GEAR 21X50X0.3 505 SHIFT CLUTCH GEAR 62X0.5 771 GEAR 38X0.5 771 GEAR 30X0.3 981 GEAR 48X0.3 965 ROLLER SHAFT 981 TIMING BELT HTD104 365X6.4 SPRING E032-026-0116 SCREW TR 2.6-5 SCREW TR 3-5
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 3
REMARKS
RANK
INCLUDED DRWG.NO.9-3 S S S
S S
S S S
82
PARTS NAME DETECTOR UNIT B FRAME L SCREW TAT 2.6-8 PT 505 505
QTY 1 1 2
REMARKS
RANK S
83
PARTS NAME
PAPER FEED MOTOR ASSY PAPER FEED MOTOR ASSY PF IDLER GEAR FRAME R SCREW TAT 3-6 PT SCREW TAT 2.6-8 PT 505 505H 771 505
REMARKS
RANK
S S S
84
PARTS NAME IF BOARD UNIT INTERFACE COVER INTERFACE CHASSIS SCREW TAT 3-5 CT SCREW TR 3-8 IS-8H192 HA-15 IS-8H
QTY 1 1 1 2 2
REMARKS
RANK
85
DRWG.NO. 21-1 21-1-1 21-2 21-3 21-4 21-5 21-6 21-7 21-8 21-9 21-10 21-11 21-12 21-13 21-14 21-15 21-16 21-17
REV. PARTS NO. 86592110 83101690 86036360 86036350 NPN 83401380 83401370 83101760 NPN NPN 83000241 83000231 NPN NPN 80510890 04012002 02040406 00930803
PARTS NAME TRACTOR SHAFT UNIT TRACTOR GEAR TRACTOR L ASSY TRACTOR R ASSY SHEET GUIDE TRACTOR LOCK LEVER L TRACTOR LOCK LEVER R PF IDLER GEAR TRACTOR COVER L TRACTOR COVER R TRACTOR FRAME L TRACTOR FRAME R TRACTOR STAY GUIDE WIRE SPRING E060-050-0221 ROLL PIN SP2.0X10 FLANGED NUT NHW4 SCREW TAT 3-8 PT PT-15HA 771 941 941 905 PT-15HA PT-15HA 771 PT-15HA PT-15HA PT-15HA PT-15HA PT-15HA PT-15HA
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4
RANK
86
3-12.ASF (Option)
DRWG.NO. 22-1 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11 22-12 22-13 22-14 22-15 22-16 22-17 22-18 22-19 22-20 22-21
REV. PARTS NO. 86594020 86594010 NPN 86426660 86426650 86426330 NPN 83101780 83101750 83101741 83026150 NPN NPN NPN NPN NPN NPN 80521070 02040406 02040301 01903060
PARTS NAME ADJUSTER ASSY L SF-15HA ADJUSTER ASSY R SF-15HA TRACTOR STAY ASSY SF-15HA FEED ROLLER COLLAR L ASSY 505 FEED ROLLER COLLAR R ASSY 505 ASF STOPPER ASSY 771 MANUAL FEED GUIDE SF-15HA ASF FEED GEAR 771 CLUTCH IDLER GEAR B 771 CLUTCH IDLER GEAR A 771 PAPER GUIDE B SF-15HA PAPER GUIDE A SF-15HA FRAME L SF-15HA FRAME R SF-15HA ASF COVER SF-15HA ASF STAY SF-15HA FEED ROLLER SHAFT SF-15HA SPRING C050-026-0099 FLANGED NUT NHW4 FLANGED NUT NHW3 SCREW TAT 3-8 PT-FL
QTY 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 2 3
REMARKS
RANK
87
REV. PARTS NO. NPN NPN 87590020 NPN NPN NPN NPN NPN NPN
PARTS NAME UPPER CASE CPU BOARD UNIT IF BOARD UNIT LOWER CASE UNIT CORD HOLDER SCREW TAT 3-12 PT-FL SCREW TAT 3-8 PT-FL CORD HOLDER PLATE FERRITE CORE HF70RU12X5 SPC-8K SPC-8K SPC-8K SPC-8K SPC-8K
QTY 1 1 1 1 1 3 1 1 2
REMARKS
RANK
SPC-8K
88
4.
89
b.
LC-1521
90
[Blank Page]
5.
Electrical Parts
92
93
94
IC3 IC4 IC5 IC6 IC7 IC8 IC9 IC10 D1-3 D4-5 D6 D7-9 D10 ZD1 ZD2-3 ZD4 TA1-2 TA3 TA4 TR1-3 TR4-6 TR7-8 TR9 TR10 TR11 TR12 TR13 TR14-16 C1 C2 C3-5 C6 C7-8 C9-12 C13 C14 C15 C16 C17-18 C19-20 C21 C22 C23 C24
*1 #1
95
96
#1 #1
97
98
99
100
IC3 IC4 IC5 IC6 IC7 IC8 IC9 IC10 D1 D2-3 D4-5 D6 D7-9 D10 ZD1 ZD2-3 ZD4 TA1-2 TA3 TA4 TR1-3 TR4-6 TR7 TR8 TR9 TR10 TR11 TR12 TR13 TR14-16 C1 C2 C3-5 C6 C7-8 C9-12 C13 C14 C15 C16 C17-18 C19-20 C21 C22 C23 C24 C25 C26 C27-30 C31-32
NOT MOUNTED
101
102
103
104
105
106
107
*1 #1
IC101
108
*1 #1
W1-2 -
FOR AS,HK EXCEPT FOR AS,HK FOR EC,LA FOR US FOR UK FOR AS FOR HK
109
110
111
NPN NPN NPN NPN NPN NPN NPN 09990084 09990049 NPN NPN NPN NPN NPN NPN NPN NPN NPN NPN NPN NPN NPN NPN
CERA. CAPA. 0.01UF 250V FAST DIODE RU1P FAST DIODE ERA92-02*A DIODE 1S954 SCHOTTKY DIODE SB140 FAST DIODE 5FL2CZ47A DIODE STACK D3SBA60 FUSE 215-2.5A-250V FUSE 5TT5A 125V FUSE HOLDER PFC5000 IC-REG FA5304AP IC-REG L4941 NOISE FILTER HR-24-183 LINE FILTER ELF-18D650J INDUCTOR LAL03TA390K OPTCOUPLER PC123FY2 FET 2SK2275 FET 2SK2188 TRANSISTOR 2SC1740SE RD RESISTOR 680 K-OHM 1/4W RN RESISTOR 56 K-OHM 2W RN RESISTOR 30 K-OHM 2W RN RESISTOR 62 K-OHM 3W
2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 2 2 1
112
EC US AS HK
FOR US
113
114
*1 #1
115
6.
116
P=10mm
117
118
119
7.
Crystal
Upper Lower
Upper Lower
Upper Lower
Upper Lower
Upper Lower
120
Upper Lower
Upper Lower
: Carriage-1 Control Signal Pin 38 of IC5 : Carriage-1 Driving Signal Pin 3 of CN6 Time/Div : 2 ms Volt/Div : Upper 5V Lower 20V
(10) Paper Feed Motor Common Control Signal and Driving Signal (LC-1511)
(4V) (0V) (30V)
Upper Lower
: Carriage-1 Control Signal Pin 38 of IC5 : Carriage-1 Driving Signal Pin 3 of CN6 Time/Div : 2 ms Volt/Div : Upper 5V Lower 20V
Upper Lower
: LF-CM Control SignalPin 39 of IC5 : LF-CM Driving SignalPin 1 of CN4 Time/Div : 20 ms Volt/Div : Upper 2V Lower 10V
(11) Paper Feed Motor Common Control Signal and Driving Signal (LC-1521)
(4V) (0V) (30V)
(12) Paper Feed Motor Control Signal and Driving Signal (LC-1511)
(5V) (0V)
Upper Lower
: LF-CM Control SignalPin 39 of IC5 : LF-CM Driving SignalPin 1 of CN4 Time/Div : 20 ms Volt/Div : Upper 2V Lower 10V
Upper Lower
: LF-1 Control Signal Pin 13 of IC6 : LF-1 Driving Signal Pin 3 of CN4 Time/Div : 2 ms Volt/Div : Upper 5V Lower 20V
121
(13) Paper Feed Motor Control Signal and Driving Signal (LC-1521)
(5V) (0V)
(5V) (0V)
(60V)
(4V) (0V)
(0V)
Upper Lower
: LF-1 Control Signal Pin 13 of IC6 : LF-1 Driving Signal Pin 3 of CN4 Time/Div : 2 ms Volt/Div : Upper 5V Lower 20V
Upper Lower
122
HEAD QUARTERS STAR MICRONICS CO., LTD. JAPAN 536 Nanatsushinya, Shimizu, Shizuoka, 424, Japan Tel: 0543-47-0113 Telefax: 0543-48-5013
OVERSEAS SUBSIDIARY COMPANIES STAR MICRONICS AMERICA INC. 70-D Ethel Road West. Piscataway, NJ 08854-5950, U.S.A Tel: 732-572-5550 Telefax: 732-572-5693
STAR MICRONICS U.K.LTD. Star House, Peregrine Business Park, Gomm Road, High Wycombe Bucks, HP13 7DL U.K. Tel: 01494-471111 Telefax: 01494-473333
STAR MICRONICS PTY. LTD. Unit A/107-115 Asquith Street, Silverwater, NSW 2141 Australia Tel: 02-748-4300 Telefax: 02-748-3527
STAR MICRONICS ASIA LTD. 18/F., Tower II, Enterprise Square 9 Sheung Yuet Road, Kowloon Bay Hong Kong Tel: 2796-2727 Telefax: 2799-9344
STAR MICRONICS (N.Z.) LTD. 64 Lunn Ave. Mount Wellington P.O. Box 6255, Wellesley St., Auckland, New Zealand. Tel: 570-1450 Telefax: 570-1448
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