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GMW3059
1 Scope
1.1 Material Description. This specification lists substances whose use in materials and components, in the interests of personnel and environmental safety, are either prohibited or limited. 1.1.1 These restrictions are based on existing legislation or self-imposed regulations. 1.1.2 The aim of this specification is to restrict/stop the usage of the substances listed, to facilitate compliance with current and future regulations. 1.1.3 For additional information on GMW3059, including electronic versions of forms, original version of Directive 2000/53/EC Annex II and all subsequent revisions, frequently asked questions and the exemption process, see the website www.gmw3059.com. 1.2 Typical Applications. This specification applies to materials and components specified by the purchaser and does include items where the design is held by the supplier, such as black-box items.
2 References
Note: Only the latest approved standards are applicable unless otherwise specified. 2.1 External Standards/Specifications. DIN 50993-1 2000/53/EC GMW3001 GMW3034 ISO 3613 ISO 3892 GMW14444 GMW15635
2.2 GM Standards/Specifications.
3 Requirements
3.1 General. Most requirements of this specification are contained in the Global Automotive Declarable Substances List (GADSL),
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Substance
All substances listed on the GADSL are declarable in GMW3059. All substances listed as prohibited on the GADSL are prohibited in GMW3059.
Rating
Requirement Detail
The GADSL is located on www.gadsl.org
Asbestos Minerals
P for GM Brasil only See GADSL for threshold See GADSL P for all applications
Benzene Chromium(VI)-Salt
Formaldehyde
P > 10 ppm
See GADSL
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EU before 31 December 2010. This includes all carryover or reuse parts from previous vehicle (types) as well. Prohibited for powertrain parts released for the first time starting Model Year 2012. Prohibited for all parts (except powertrain) released for the first time starting Model Year 2009. For applications where (non-lead solder) technical solutions do not exist: Suppliers are required to apply for waivers as soon as possible in order to document cases where non-lead solder is not achievable for their product. Reasons for non-conformance and a conformance plan with time line must be included in the application for waiver. Lead in Bearing Shells and Bushes for Engines, Transmissions and Air Conditioning Compressors: Prohibited MY 2011. Lead in all other applications: Prohibited for all other applications: Exemptions to Prohibition according to Directive 2000/53/EC Annex II. Polycyclic Aromatic Hydrocarbons (PAH; PCAH), selected P starting MY 2010 Prohibition applies to Extender Oils and Extender Oils in Tyres. All other applications are declarable. See GADSL for substance list and threshold.
3.2.1 Chemical Requirements. Questions regarding the presence of these substances can be resolved by using the test method listed or by any appropriate accepted analytical method. 3.2.2 Exceptions. 3.2.2.1 Allison Transmission has several automotive customers (including GMNA vehicle operations) and the U.S. military. 3.2.2.1.1 GM requires submission via IMDS for the assemblies sent to the vehicle divisions. 3.2.2.1.2 The U.S. military prohibits entry of military information into databases that are out of the country. This prohibition includes information on the final assembly provided to the military, and can include information on the component parts. 3.2.2.1.3 If a supplier is sending military components to Allison, it is imperative that they contact Allison for direction on submission. 3.2.2.1.4 Suppliers of such military components are required to submit using the GMW3059 report form, not IMDS. 3.2.2.1.5 Contact information for Allison is on www.gmw3059.com. 3.2.2.1.6 GMNA Allison Transmission suppliers must continue to submit Data Sheet 1 (Appendix A). October 2008
3.2.2.2 When using Data Sheets (Appendix A): The substances and the materials/components they are used in must be detailed if they contain substances listed in the GADSL or Table 1 in amounts exceeding the stated limits. If the substance is listed as Prohibited, P, prior approval and sign off of Appendix A is required by the department listed in the Contact list for the Unit the part is being supplied to. Otherwise, check the appropriate box and submit Appendix A as a declaration of compliance to the unit contact as listed in the Contact List.
4 Manufacturing Process
Not applicable.
6 Approved Sources
Not applicable.
7 Notes
7.1 Glossary. Not applicable. Page 3 of 7
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7.2 Acronyms, Abbreviations, and Symbols. CAS Chemical Abstracts Service D Declarable GADSL Global Automotive Declarable Substances List IMDS International Material Data System MY Model Year P Prohibited RPO Regular Production Option
8 Coding System
This standard shall be referenced in other documents, drawings, etc., as follows: Restricted and Reportable Substances for Parts per GMW3059 J Oct 2008
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Assembly (Asm)/Part Information Unit Supplied to: Asm/Part mass: Comments (L/P/S status): Department: Phone: FAX: Mail Code (if applicable): DUNS #: Country: Company: Name: Address:
Manufacturer/Supplier Information
Asm/Part Number:
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Material/surface treatment Mass % Material Name in Component CAS Number Name Substance Purpose for Use and Plan to Mass % Substance Eliminate Use Including Timing in Material and Substitute Substances Unit Approval if P Substances Present Approved: Signature: Printed Name/ GM Division: Date: Not approved: Waiver Number: __________
Asm/Part Name:
Rev. Date:
1. This part does not contain substances listed in GMW3059 above the reporting limits
2. This part does contain substances listed in GMW3059 above the reporting limits as detailed below.
Component in Assembly
Appendix A: Allison & Waivers only (GM Brasil suppliers use separate form)
Part No.
Name
Mass
Standard No.
Supplier Certification
Signature:
Printed Name:
GMW3059
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Date:
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Department: Enter the department within the supplier company that the contact belongs to. Mail Code (if applicable): Enter internal mail code if required within supplier company to get mail to the contact person. Address: Enter address (including country), telephone number, and fax number for supplier. Declaration section: Mark the applicable box. Component in Assembly: If there is more than one component in the assembly/part being supplied enter the part number, name, and mass of the specific component that the reported substance is found in. If there is more than one component that contains the reported substance list all components that apply. If there is more than one reported substance, list all components that contain each substance. Material/Surface treatment: Enter the standard number, name, and mass percentage of the material or surface treatment that contains the restricted or reported substance. Substance: Enter the CAS number, name, and mass percentage of the reported substance present in the material/surface treatment. Purpose for Use and Plan to Eliminate Use Including Timing and Substitute Substances: State the reason this substance must be used. Also state what plans are in place to eliminate the use of this substance, by what date the use will be eliminated and what the substitute substance will be. Supplier Certification: Sign, print name and date to certify all listed information is true and correct. Unit Approval if P Substances Present: If the substance listed is a P substance the unit the part is being supplied to must sign the form to approve the use.
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GMW3059
GM Holden
Materials Engineering Mail Point 350 241 Salmon St Port Melbourne 3207 Australia
GM North America
Materials Engineering 480-210-3B1 30001 Van Dyke Warren, MI 48090 USA Doris Hill 01 (586) 575-7981 01 (586) 575-8163
GM do Brasil Ltd
Materials & Fastening Eng. Cx. Postal 197 Av. Do Estado, 2880
GMDAT
Polymer/Organic Material Lab 199-1, Cheongcheon-Dong Bupyung-Gu, Incheon 403-714
Unit Contact: Unit: Dept.: Post-box/ mail code: Location: GM PATAC (GM China)
Material Engineering No.3999, Long Dong Av. Shanghai 201201 CHN
GM Powertrain America
Materials 483-730-472 823 Joslyn Ave Pontiac, MI 48340-2920 USA
October 2008
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