G3512 LE

GAS COMPRESSION APPLICATION

GAS ENGINE SITE SPECIFIC TECHNICAL DATA

ENGINE SPEED (rpm): COMPRESSION RATIO: AFTERCOOLER WATER INLET (F): JACKET WATER OUTLET (F): COOLING SYSTEM: IGNITION SYSTEM: EXHAUST MANIFOLD: COMBUSTION: NOx EMISSION LEVEL (g/bhp-hr NOx): SET POINT TIMING:

1400 8:1 130 210 JW+OC , AC ADEM3 ASWC Low Emission 1.5 33.0

FUEL SYSTEM:

HPG IMPCO WITH AIR FUEL RATIO CONTROL Nat Gas 35.0-40.0 84.8 905 5000 90 1005 bhp@1400rpm

SITE CONDITIONS: FUEL: FUEL PRESSURE RANGE(psig): FUEL METHANE NUMBER: FUEL LHV (Btu/scf): ALTITUDE(ft): MAXIMUM INLET AIR TEMPERATURE(F): NAMEPLATE RATING: MAXIMUM RATING 100% 1005 63

RATING ENGINE POWER INLET AIR TEMPERATURE ENGINE DATA FUEL CONSUMPTION (LHV) FUEL CONSUMPTION (HHV) AIR FLOW AIR FLOW WET (77F, 14.7 psia) INLET MANIFOLD PRESSURE EXHAUST STACK TEMPERATURE EXHAUST GAS FLOW (@ stack temp, 14.5 psia) EXHAUST GAS MASS FLOW EMISSIONS DATA NOx (as NO2) CO THC (molecular wt. of 15.84) NMHC (molecular wt. of 15.84) NMNEHC (molecular wt. of 15.84) HCHO (Formaldehyde) CO2 EXHAUST OXYGEN HEAT REJECTION HEAT REJ. TO JACKET WATER HEAT REJ. TO ATMOSPHERE HEAT REJ. TO LUBE OIL HEAT REJ. TO AFTERCOOLER

NOTES (1)

LOAD bhp F

SITE RATING AT MAXIMUM INLET AIR TEMPERATURE 100% 75% 53% 955 716 503 90 90 90

(2) (2) (3) (3) (4) (5) (6) (6)

Btu/bhp-hr Btu/bhp-hr lb/hr scfm in Hg(abs) F ft3/min lb/hr

7394 8202 9582 2161 70.0 820 5573 9957

7425 8236 9118 2056 66.7 820 5303 9476

7636 8470 6926 1562 51.3 820 4031 7202

8128 9016 5034 1135 37.7 821 2937 5240

(7) (7) (7) (7) (7) (7) (7) (8)

g/bhp-hr g/bhp-hr g/bhp-hr g/bhp-hr g/bhp-hr g/bhp-hr g/bhp-hr % DRY

1.50 2.10 3.40 0.51 0.34 0.25 480 8.3

1.50 2.10 3.48 0.52 0.35 0.25 481 8.3

1.50 2.10 3.78 0.57 0.38 0.28 494 8.2

1.50 2.10 3.70 0.55 0.37 0.30 527 7.8

(9) (9) (9) (9)(10)

Btu/min Btu/min Btu/min Btu/min

29940 4250 4465 8733

28993 4109 4324 10403

24293 3436 3623 6242

20806 2834 3103 2208

HEAT EXCHANGER SIZING CRITERIA HEAT REJ. TO JACKET WATER/LUBE OIL CIRCUIT (10) Btu/min 38292 HEAT REJ. TO AFTERCOOLER (10)(11) Btu/min 10923 A cooling system safety factor of 0% has been added to the heat exchanger sizing criteria.
CONDITIONS AND DEFINITIONS Engine rating obtained and presented in accordance with ISO 3046/1, adjusted for fuel, site altitude and site inlet air temperature. 100% rating at maximum inlet air temperature is the maximum engine capability for the specified fuel at site altitude and maximum site inlet air temperature. Max. rating is the maximum capability for the specified fuel at site altitude and reduced inlet air temperature. Lowest load point is the lowest continuous duty operating load allowed. No overload permitted at rating shown. For notes information consult page three.

PREPARED BY: Data generated by Gas Engine Rating Pro Version 3.01.02 Ref. Data Set DM8567-00-003, Printed 03Oct2008

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G3512 LE
GAS COMPRESSION APPLICATION

GAS ENGINE SITE SPECIFIC TECHNICAL DATA

Engine Power vs. Inlet Air Temperature

1050
E n g i n e Power , bhp

1000

950

900

850 30 40 50 60 70 80 90 Ai r Temperature, F 100 110 120 130 140

Engine Power vs. Engine Speed

1000
E n g i n e Power , bhp

800 600 400 200 0 950 1000 1050 1100 1150 1200 1250 1300 Engi ne Speed (rpm) 1350 1400 1450

Max Power vs. Speed Capability for Site Conditions Full Continuous Operating Range at Standard Conditions Low Load Intermittent Operating Range

Engine Torque vs. Engine Speed

3500
E n g i n e Tor que, ft- lb

3000 2500 2000 1500 1000 500 0 950 1000 1050 1100 1150 1200 1250 1300 Engi ne Speed (rpm) 1350 1400 1450

Max Torque vs. Speed Capability for Site Conditions Full Continuous Operating Range at Standard Conditions Low Load Intermittent Operating Range

Note: At site conditions of 5000 ft and 90F inlet air temp., constant torque can be maintained down to 1200 rpm.

PREPARED BY: Data generated by Gas Engine Rating Pro Version 3.01.02 Ref. Data Set DM8567-00-003, Printed 03Oct2008

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G3512 LE
GAS COMPRESSION APPLICATION

GAS ENGINE SITE SPECIFIC TECHNICAL DATA

NOTES 1. Engine rating is with two engine driven water pumps. Tolerance is 3% of full load. 2. Fuel consumption tolerance is 3.0% of full load data. 3. Undried air. Flow is a nominal value with a tolerance of 5 %. 4. Inlet manifold pressure is a nominal value with a tolerance of 5 %. 5. Exhaust stack temperature is a nominal value with a tolerance of (+)63F, (-)54F. 6. Exhaust flow value is on a "wet" basis. Flow is a nominal value with a tolerance of 6 %. 7. Emission levels are at engine exhaust flange prior to any after treatment. Values are based on engine operating at steady state conditions, adjusted to the specified NOx level at 100% load. Fuel methane number cannot vary more than 3. NOx tolerances are +111%, -96% of specified value. All other emission values listed are higher than nominal levels to allow for instrumentation, measurement, and engine-to-engine variations. They indicate "not to exceed" values. 8. Exhaust Oxygen level is the result of adjusting the engine to operate at the specified NOx level. Tolerance is 0.5. 9. Heat rejection values are nominal. Tolerances, based on treated water, are 10% for jacket water circuit, 50% for radiation, 20% for lube oil circuit, and 5% for aftercooler circuit. 10. Aftercooler heat rejection includes an aftercooler heat rejection factor for the site elevation and inlet air temperature specified. Aftercooler heat rejection values at part load are for reference only. Do not use part load data for heat exchanger sizing. 11. Heat exchanger sizing criteria are maximum heat rejection for the site, with applied tolerances.

PREPARED BY: Data generated by Gas Engine Rating Pro Version 3.01.02 Ref. Data Set DM8567-00-003, Printed 03Oct2008

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G3512 LE
GAS COMPRESSION APPLICATION

GAS ENGINE SITE SPECIFIC TECHNICAL DATA Abbrev

H2O CH4 C2H6 C3H8 iso-C4H1O nor-C4H1O iso-C5H12 nor-C5H12 C6H14 C7H16 N2 CO2 H2S CO H2 O2 HE neo-C5H12 C8H18 C9H20 C2H4 C3H6

Constituent
Water Vapor Methane Ethane Propane Isobutane Norbutane Isopentane Norpentane Hexane Heptane Nitrogen Carbon Dioxide Hydrogen Sulfide Carbon Monoxide Hydrogen Oxygen Helium Neopentane Octane Nonane Ethylene Propylene TOTAL (Volume %)

Mole %
0.0000 92.2700 2.5000 0.5000 0.0000 0.2000 0.0000 0.1000 0.0500 0.0000 3.4800 0.9000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 100.0000

Norm
0.0000 92.2700 2.5000 0.5000 0.0000 0.2000 0.0000 0.1000 0.0500 0.0000 3.4800 0.9000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 100.0000 Fuel Makeup: Unit of Measure: Calculated Fuel Properties Caterpillar Methane Number: Lower Heating Value (Btu/scf): Higher Heating Value (Btu/scf): WOBBE Index (Btu/scf): RPC (%) (To 905 Btu/scf Fuel): Compressibility Factor: Stoich A/F Ratio (Vol/Vol): Stoich A/F Ratio (Mass/Mass): Specific Gravity (Relative to Air): Specific Heat Constant (K): 84.8 905 1004 1168 100% 0.998 9.45 15.75 0.600 1.313 Nat Gas English

CONDITIONS AND DEFINITIONS Caterpillar Methane Number represents the knock resistance of a gaseous fuel. It should be used with the Caterpillar Fuel Usage Guide for the engine and rating to determine the rating for the fuel specified. A Fuel Usage Guide for each rating is included on page 2 of its standard technical data sheet. RPC always applies to naturally aspirated (NA) engines, and turbocharged (TA or LE) engines only when they are derated for altitude and ambient site conditions. Project specific technical data sheets generated by the Caterpillar Gas Engine Rating Pro program take the Caterpillar Methane Number and RPC into account when generating a site rating. Fuel properties for Btu/scf calculations are at 60F and 14.696 psia. Caterpillar shall have no liability in law or equity, for damages, consequently or otherwise, arising from use of program and related material or any part thereof. FUEL LIQUIDS Field gases, well head gases, and associated gases typically contain liquid water and heavy hydrocarbons entrained in the gas. To prevent detonation and severe damage to the engine, hydrocarbon liquids must not be allowed to enter the engine fuel system. To remove liquids, a liquid separator and coalescing filter are recommended, with an automatic drain and collection tank to prevent contamination of the ground in accordance with local codes and standards. To avoid water condensation in the engine or fuel lines, limit the relative humidity of water in the fuel to 80% at the minimum fuel operating temperature.

PREPARED BY: Data generated by Gas Engine Rating Pro Version 3.01.02 Ref. Data Set DM8567-00-003, Printed 03Oct2008

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