SENTRON Switch Disconnectors with Fuses, In-Line Design, Plug-In 3NJ62 System Manual 10/2008 711 6114-02 DS 01
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed. Trademarks All names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG Industry Sector Postfach 48 48 90026 NRNBERG GERMANY Ordernumber: 711 6114-02 DS 01 09/2008 Copyright Siemens AG 2008. Technical data subject to change
3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 3 Table of contents
1 Introduction................................................................................................................................................ 5 2 Product description.................................................................................................................................... 7 2.1 Overview........................................................................................................................................7 2.2 Benefits ..........................................................................................................................................9 2.3 Application......................................................................................................................................9 2.4 Basic versions..............................................................................................................................10 2.5 Accessories..................................................................................................................................10 2.6 Design..........................................................................................................................................11 3 Functions................................................................................................................................................. 13 3.1 Mode of operation........................................................................................................................13 3.2 Electronic fuse monitoring............................................................................................................15 3.3 Motorized operation .....................................................................................................................17 3.4 Connection method......................................................................................................................18 3.5 Current transformers and current transformer busbars ...............................................................18 3.6 Ammeters.....................................................................................................................................19 4 Mounting.................................................................................................................................................. 21 4.1 Mounting size 00..........................................................................................................................21 4.2 Mounting size 1............................................................................................................................28 4.3 Mounting sizes 2 and 3................................................................................................................35 5 Configuration ........................................................................................................................................... 43 5.1 Installation data............................................................................................................................43 5.2 Rated currents..............................................................................................................................44 5.3 Configuration rules.......................................................................................................................45 6 Technical specifications........................................................................................................................... 47 7 Dimensional drawings.............................................................................................................................. 53 7.1 3-pole switch disconnectors.........................................................................................................53 7.2 4-pole switch disconnectors.........................................................................................................55 7.3 Position of the phases, terminal bolts, and current transformers ................................................56 7.4 Current transformers....................................................................................................................57 7.5 Ammeters.....................................................................................................................................58 Table of contents
3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 5 Introduction 1 Purpose of the manual The "SENTRON 3NJ62 inline switch disconnectors with fuses" manual describes the basic functions of the switchgear range. It contains information about selection, configuring, and commissioning. In addition to the main devices, it also includes details of accessories. Furthermore, to facilitate configuration, the manual contains dimension drawings, circuit diagrams, and technical specifications of the switchgear and accessories. All explanations in the manual regarding sizes 00, 1, 2, and 3 relate to the BS versions. However, please also refer to the technical specifications in chapter 6, which differ in a few respects for the two fuse types (LV HRC and BS).
Required basic knowledge A general knowledge of low-voltage controls and distribution is required to understand this manual. Symbols used in the text The following table explains the meaning of the various symbols used within this document:
Symbol Meaning
LED illuminated
LED not illuminated
Introduction
3NJ62 6 System Manual, 10/2008, 711 6114-02 DS 01
3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 7 Product description 2 2.1 Overview All key product features at a glance Type tested according to IEC EN 60947-3 Voltage levels up to 690 V AC 160 A to 630 A for LV HRC fuse links according to IEC 60269-1 / EN 60269-1 or fuse links according to BS 88 3 / 4-pole versions available 185 mm center-to-center clearance of plug-in contacts Developed for switchgears in plug-in design Horizontal or vertical mounting position Front panel locked in ON position Degree of protection IP41 With electronic fuse monitoring (EFM) Manually operated or with motorized operating mechanism
Size 00 Size 1 Sizes 2 and 3 Product description 2.1 Overview 3NJ62 8 System Manual, 10/2008, 711 6114-02 DS 01 Overview of components and accessory parts 21 16 14 20 19 18 15 17 12 8 9 10 11 1 6 7 5 4 2 3 13
3NJ62 switch disconnector basic device, here in size 00, open, without front panel Stud terminal Manually operated mechanism Terminal cover Motorized operating mechanism Multi-function plug Connection module Holder for measuring instruments with electronic fuse monitoring (EFM) Blanking cover for empty sections Holder for measuring instruments without EFM Guide rails Bi-metal measuring instrument Busbar cover Moving-iron measuring instrument Contact extension BS fuse links Current transformer LV HRC fuse links Current transformer busbar 21 Auxiliary switch Terminals
Product description 2.2 Benefits 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 9 2.2 Benefits Advantages for switchgear manufacturers Compact, modular design Simple and efficient mounting due to incoming plug-in contact High packing density in the field Cable connection with clamps or lugs Can be mounted in different control cabinet depths Comprehensive range of accessories Advantages for users Conversion, retrofitting, and replacement without switching off the switchgear Dead-state fuse replacement Maintenance free High personnel safety Operating handle can be locked in OFF position Clear and unambiguous switch position indicator 2.3 Application The plug-in 3NJ62 switch disconnectors with fuses are installed in low-voltage distribution boards where a minimum amount of space is available for a maximum number of cable ducts to the power distribution. They can be easily fitted in all common control cabinets (minimum depth: 400 mm). The plug-in 3NJ62 switch disconnectors with fuses are available for rated uninterrupted currents of 160 A to 630 A. LV HRC fuse links according to IEC 60269-1 / EN 60269-1 or BS fuse links according to BS 88 provide overload and short-circuit protection up to 690 V DC. The switch disconnectors can be retrofitted at any time with auxiliary switches, an ammeter (48 mm x 48 mm), and up to four current transformers, with no extra space required. For installation in control cabinets with a depth > 400 mm, the mounting depth of the disconnectors can be increased by 200 mm using a contact extension. Further installation accessories, such as guide rails and blanking covers for empty sections, complete the product range. Product description 2.4 Basic versions 3NJ62 10 System Manual, 10/2008, 711 6114-02 DS 01 2.4 Basic versions Basic version types The 3NJ62 product range comprises four sizes covering the current range up to 630 A. All types are designed as 3 / 4-pole switch disconnectors with fuses. The devices are suitable for use at up to 690 V AC. The basic versions are divided into the following types:
LV HRC fuses BS fuses Switching capacity Operation Measuring function 3-pole 4-pole 3-pole 4-pole None 160...630 A 160...630 A - 160...630 A Manual EFM - 160...630 A - 160...630 A None - 160...630 A - 160...630 A Standard 1)
Motorized EFM - 160...630 A - - None 160...630 A - 63...630 A - Manual EFM 160...630 A - 160...630 A - None 160...630 A - 160...630 A - High 2)
Motorized EFM 160...630 A - - -
1) Standard switching capacity: Utilization category AC22B Rated short-circuit making capacity 55 kA 2) High switching capacity: Utilization category AC23B Rated short-circuit making capacity 66 kA 2.5 Accessories The following accessories are available in addition to the main devices: Current transformers Ammeters Auxiliary switches Multi-function plugs Terminals Terminal covers Guide rails Blanking covers Busbar covers Product description 2.6 Design 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 11 2.6 Design Compact and modular design All sizes fit busbar systems with a 185 mm center-to-center clearance, and have the same width and depth as well as a uniform 50 mm grid with regard to mounting height (50, 100, or 200 mm). This enables an in-line disconnector panel to be set up with any combinations of different sizes. Subsequent replacement of in-line disconnectors of different sizes is easy. Furthermore, the user-friendly hinged handle is retractable in both the ON and the OFF state, so that the compact design is retained in both switch positions. On device versions with a motorized operating mechanism the motor is integrated in the contour of the housing. Product description 2.6 Design 3NJ62 12 System Manual, 10/2008, 711 6114-02 DS 01
3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 13 Functions 3 3.1 Mode of operation Operation The plug-in switch disconnectors are fitted with a snap-action mechanism and are switched by turning the handle approx. 45. Once actuated, the handle is folded against the front panel in the ON or OFF position for safety reasons. Indication A unique switch position indication is output by the indicator in the inspection window of the in-line disconnector (ON "I" = red, OFF "O" = green). The switch position indicator is mechanically linked to the moving switching contacts. Voltage test In the event of a voltage test on the fuse links, the transparent insert in the front panel is opened. Personnel safety The switch disconnectors are type tested according to IEC 60947-3 and have degree of protection IP41 in the operating state. The special locking mechanism on the handle ensures that the in-line disconnector must be switched off before it is possible to open the cover and remove the fuses. A switchgear key according to DIN 43668 is also required to open the cover. Disconnection during the switching operation (snap-action mechanism) is implemented before and after the fuse link. This ensures that, if power is supplied over the busbars or via the cable connecting side, the fuse links are in a dead state when switched off. Locking In the OFF position, the handle can be padlocked (padlock : 6 mm) to protect against unintentional restarting. Functions 3.1 Mode of operation 3NJ62 14 System Manual, 10/2008, 711 6114-02 DS 01 Switch position
OFF ON "OFF" position, display "ON" position, display
"OFF" position, operating lever in OFF position "ON" position, operating lever in OFF position
"OFF" position, operating lever in end position "ON" position, operating lever in end position Functions 3.2 Electronic fuse monitoring 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 15 3.2 Electronic fuse monitoring Function The electronic fuse monitor (EFM) indicates an alarm (fault signaling unit) if one, two, or three fuses are tripped. Two internal, isolated contacts (1x NO + 1 x NC) are switched in order to output a remote indication (fault signal) in the event of a tripped fuse. The fuse monitor supplies itself with power, in other words there is no external supply.
Meaning of the display Green LED in the front display illuminated: All fuses OK. Red LED illuminated: Fuse blown. The display only works correctly if voltage is present at L2 and L3 as a minimum. The EFM is automatically reset after a fuse has been replaced and the green LED is illuminated. The EFM is fitted in the factory with an 18-pole multi-function plug. Functions 3.2 Electronic fuse monitoring 3NJ62 16 System Manual, 10/2008, 711 6114-02 DS 01 Display options
NO contact (19, 20) NC contact (17, 18) Status Green LED Red LED Open Closed Open Closed ON Fuse OK Voltage present at L1, L2, L3 or L2, L3
Fuse faulty Voltage present at L1, L2, L3 or L2, L3
Fuse OK Voltage present at L1, L2 or L1, L3
Fuse faulty Voltage present at L1, L2 or L1, L3
OFF Fuse OK Phases OK Fuse OK Phases faulty Fuse faulty Phases OK Fuse faulty Phases faulty Functions 3.3 Motorized operation 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 17 3.3 Motorized operation Motorized operation features The motor is installed in the factory. The motor is completely installed in the in-line disconnector without changing its dimensions. The operating buttons are protected by a transparent cover and can also be padlocked (padlock : 6 mm) Emergency stop function if the motor voltage fails by operating with a size 3 Allen key Local or remote operation External connection by means of the 18-pole multi-function plug fitted in the factory M anual operation
Figure 3-1 Motorized operation Functions 3.4 Connection method 3NJ62 18 System Manual, 10/2008, 711 6114-02 DS 01 3.4 Connection method All plug-in switch disconnectors are supplied for connection with a cable lug as standard. Terminals are also available as optional accessories. 3.5 Current transformers and current transformer busbars Current transformers
Size Primary current Secondary current Accuracy class Feed-through opening 50 A 1 A, 5 A Class 1 21 mm Class 1, class 0.5 21 mm Size 00 100 A, 150 A 1 A, 5 A Class 0.5, calibrated 14 mm 50 A 1 A, 5 A Class 1 Size 1 100 A, 150 A, 200 A, 250 A 1 A, 5 A Class 1, class 0.5 21 mm Size 2 / size 3 300 A, 400 A, 500 A, 600 A 1 A, 5 A Class 1, class 0.5 Class 0.5, calibrated 32 mm
Current transformers are not allowed to be operated at no load because this could lead to hazardous voltages at the terminals. If four current transformers are used, the fourth transformer is in phase L3 for size 00, phase L2 for size 1, or phase L1 for sizes 2 and 3. If the fourth current transformer has size 00 or 1, the multi-function plug cannot be fitted because there is not enough space. A current transformer cannot be installed in the N conductor of 4-pole devices. Current transformer busbars
Order no. of current transformer busbars for Size 1 current transformer 3 current transformers 4 current transformers Size 00 Current transformer with 21 mm 3NJ69 20-3DB00 3NJ69 20-3DC00 3NJ69 20-3DD00 Current transformer with 14 mm 3NJ69 20-3DE00 3NJ69 20-3DF00 3NJ69 20-3DG00 Size 1 Current transformer with 21 mm 3NJ69 30-3DB00 3NJ69 30-3DC00 3NJ69 30-3DD00 Size 2 / size 3 No current transformer busbars required Functions 3.6 Ammeters 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 19 3.6 Ammeters According to DIN 43718, an ammeter with dimensions 48 mm x 48 mm can be used to measure the current. It can be a moving-iron measuring instrument or a bi-metal measuring instrument. A holder for ammeters can be ordered as a separate accessory.
Holder for ammeters Ammeter: moving-iron measuring instrument (left) and bi-metal measuring instrument (right) In the case of device versions with electronic fuse monitoring (EFM), the holder for ammeters is installed in the factory. Functions 3.6 Ammeters 3NJ62 20 System Manual, 10/2008, 711 6114-02 DS 01
3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 21 Mounting 4 4.1 Mounting size 00 Installing the plates for device versions with a motorized operating mechanism in the control cabinet
Mounting 4.1 Mounting size 00 3NJ62 22 System Manual, 10/2008, 711 6114-02 DS 01 Installing device versions with a motorized operating mechanism in the control cabinet
Installation in the control cabinet 6mm 1 2
Mounting 4.1 Mounting size 00 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 23 Removing the EFM 2 1
Installing / removing the EFM in / from the control cabinet 6mm
Note The multi-function plug and the electronic fuse monitor (EFM) must be dismantled in order to install accessories.
Mounting 4.1 Mounting size 00 3NJ62 26 System Manual, 10/2008, 711 6114-02 DS 01 Installing the current transformer and the multi-function plug 1 2 3 4 1 2
WARNING The current transformers must not be operated with an open circuit.
Mounting 4.1 Mounting size 00 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 27 Wiring of the auxiliary switches
1 2 l
Figure 4-1 Cable lengths l See table End sleeves For inscriptions see table H05V-K 0.75 mm2 2010 mm 8+1 mm Stripped 8+1 mm Stripped
Size 00 Color: Black Version Current transformer Auxiliary switch Inscription L1K 1 L1L 2 L2K 3 L2L 4 L3K 5 L3L 6 -1 11 -2 12 -3 13 -2 14 I [mm] 250 250 200 210 180 190 310 410 450 290 Mounting 4.2 Mounting size 1 3NJ62 28 System Manual, 10/2008, 711 6114-02 DS 01 4.2 Mounting size 1 Installing the plates for device versions with a motorized operating mechanism in the control cabinet
Mounting 4.2 Mounting size 1 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 29 Installing device versions with a motorized operating mechanism in the control cabinet
Installation in the control cabinet 2 1 6 mm
Mounting 4.2 Mounting size 1 3NJ62 30 System Manual, 10/2008, 711 6114-02 DS 01 Removing the EFM 2 1
Installing / removing the EFM in / from the control cabinet 6 mm
Note The multi-function plug and the electronic fuse monitor (EFM) must be dismantled in order to install accessories.
Mounting 4.2 Mounting size 1 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 33 Installing the current transformer and the multi-function plug 1 2 3 4 1 2
WARNING The current transformers must not be operated with an open circuit.
Mounting 4.2 Mounting size 1 3NJ62 34 System Manual, 10/2008, 711 6114-02 DS 01 Wiring of the auxiliary switches
1 2 l
Figure 4-2 Cable lengths l See table End sleeves For inscriptions see table H05V-K 0.75 mm2 2010 mm 8+1 mm Stripped 8+1 mm Stripped
Size 1 Color: Brown Version Current transformer Auxiliary switch Inscription L1K 1 L1L 2 L2K 3 L2L 4 L3K 5 L3L 6 -1 11 -2 12 -3 13 -2 14 I [mm] 290 300 170 170 220 240 450 450 460 500 Mounting 4.3 Mounting sizes 2 and 3 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 35 4.3 Mounting sizes 2 and 3 Installing the plates for device versions with a motorized operating mechanism in the control cabinet
Mounting 4.3 Mounting sizes 2 and 3 3NJ62 36 System Manual, 10/2008, 711 6114-02 DS 01 Installing device versions with a motorized operating mechanism in the control cabinet
Installation in the control cabinet 2 1 6 mm
Mounting 4.3 Mounting sizes 2 and 3 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 37 Removing the EFM 1 2
Installing / removing the EFM in / from the control cabinet 6 mm
Mounting 4.3 Mounting sizes 2 and 3 3NJ62 38 System Manual, 10/2008, 711 6114-02 DS 01 Emergency mode
Installing 4-pole device versions with a motorized operating mechanism in the control cabinet
Mounting 4.3 Mounting sizes 2 and 3 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 39 Overview
Note The multi-function plug and the electronic fuse monitor (EFM) must be dismantled in order to install accessories.
Mounting 4.3 Mounting sizes 2 and 3 3NJ62 40 System Manual, 10/2008, 711 6114-02 DS 01 Installing the current transformer and the multi-function plug
WARNING The current transformers must not be operated with an open circuit.
Mounting 4.3 Mounting sizes 2 and 3 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 41 Wiring of the auxiliary switches
1 2 l
Figure 4-3 Cable lengths l See table End sleeves For inscriptions see table H05V-K 0.75 mm2 2010 mm 8+1 mm Stripped 8+1 mm Stripped
Mounting 4.3 Mounting sizes 2 and 3 3NJ62 42 System Manual, 10/2008, 711 6114-02 DS 01
3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 43 Configuration 5 5.1 Installation data 3NJ62 switch disconnectors
Type of LV HRC version Type of BS version Rated current [A] Size Height requirements of in- line disconnectors [mm] 3NJ624 63 00 50 3NJ620 3NJ625 160 00 50 3NJ621 3NJ626 250 1 100 3NJ622 3NJ627 400 2 200 3NJ623 3NJ628 630 3 200 Further built-in components
Type Designation Height requirements [mm] 3NJ69 00-4CB00 Blanking covers for empty compartments / connection module 50 3NJ69 15-3BA00 Connection module 400 A for device compartment (without front panel) 50 Configuration 5.2 Rated currents 3NJ62 44 System Manual, 10/2008, 711 6114-02 DS 01 5.2 Rated currents Rated currents of device sizes = 0.8 x IN of the biggest fuse link For summation current of all feeders in the SIVACON cubicle: Rated current 2000 A
Device size Fuse IN [A] Rated current = 0.8 x IN [A] 160 125 125 100 00 80 64 250 200 224 180 1 125 100 400 320 355 284 2 315 252 630 504 500 400 3 400 320 Configuration 5.3 Configuration rules 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 45 5.3 Configuration rules Configuration rules for ventilated SIVACON cubicles with 3NJ62 switch disconnectors with fuses Equipment in the cubicle, from top to bottom, decreasing from size 3 to size 00 Recommended maximum configuration per cubicle: approx. 2/3, including reserve Disconnectors of size 2 and 3 should - where possible - be distributed between different cubicles Summation current of all feeders in the cubicle: max. 2000 A Rated currents of device sizes = 0.8 x IN of the biggest fuse link Rated currents of smaller fuse links of one size = 0.8 x IN of the fuse link For the fully equipped cubicle, the rated diversity factor according to IEC 60439-1 applies. Failure to comply with these instructions may lead to premature ageing of fuses and uncontrolled tripping as a result of local overheating. All data refers to an ambient temperature of the switchgear of 35C (24-hour average value). Rated diversity factor according to IEC 60439-1
Number of main circuits Rated diversity factor 2 and 3 0.9 4 and 5 0.8 6 to 9 0.7 10 or more 0.6 Rated current of the fuse links Summation current of all feeders in the cubicle 2000 A = 0.8 x IN of fuse Configuration 5.3 Configuration rules 3NJ62 46 System Manual, 10/2008, 711 6114-02 DS 01 Blanking covers
In-line disconnector size Permissible current (continuous load current at 35C system ambient temperature) Total covered height to be allocated (for recommended arrangement of blanking covers, see right) Arrangement of in-line disconnectors + associated blanking covers (blanking covers with ventilation slots, 50 mm high) In-line disconnector size 3 (group formation not permissible) 440 A to 500 A of single device 200 mm = 4 units per in-line disconnector
l N = 630 A
In x 0.8 = 500 A = permissible continuous load current < 440 A of single device 150 mm = 3 units per in-line disconnector
e.g. lN = 500 A
In x 0.8 = 400 A = permissible continuous load current In-line disconnector size 2 (group formation not permissible) 320 A of single device 50 mm = 1 unit per in-line disconnector
e.g. lN = 355 A
In x 0.8 = 284 A = permissible continuous load current Groups of in-line disconnectors, sizes 00 and 1 400 A = summation current of fuse links group x 0.8 100 mm = 2 units per group l N = 80 A l N = 125 A l N = 125 A l N = 160 A
Total In x 0.8 400 A = permissible continuous load current (Total 1 to In) x = permissible continuous load current Any sized groups of in- line disconnectors of size 00 64 A of single device 100 mm = 2 units per group In combination with size 2 and 3 in one cubicle, the rated currents are 280 A for size 2 and 440 A for size 3. Devices of sizes 2 and 3 must be allocated blanking covers (see above).
l N = 16 A l N = 20 A l N = 63 A l N = 80 A n n-1 2 1
Standards EN/IEC 60947-3 Size Size 00 LV HRC 3NJ6203-1 3NJ6204-1 3NJ6204-2 3NJ6203-3 3NJ6203-4 Type BS 3NJ6243-3 3NJ6253-3 3NJ6264-1 3NJ6264-2 3NJ6263-3 3NJ6263-4 Switching capacity H H S H Rated insulation voltage Ui V 1000 Rated peak withstand voltage Uimp V 8000 For LV HRC fuse links according to IEC 60269 - - 00 and 000 For BS fuse links according to BS 88 * = fuse links from Lawson Fuses based on BS 88 A3 A3 00T* Rated operational current Ie for fuse links according to IEC 60269 / BS 88
A
63
100
160
125
160
125 Rated operational voltage Ue at 50 / 60 Hz rated frequency
V
690
690
500
690
500
690 Utilization category AC23B AC23B AC22B AC23B Rated conditional short-circuit current Short-circuit strength (rms value) Short-circuit making capacity (rms value)
kA kA
100 66
100 66
100 55
100 66 Rated making capacity cos = 0.65 cos = 0.45 cos = 0.35
A A A
- 630 -
- 1000 -
480 - -
375 - -
- - 1600
- - 1250 Rated breaking capacity cos = 0.65 cos = 0.45 cos = 0.35
A A A
- 504 -
- 800 -
480 - -
375 - -
- - 1280
- - 1000 Endurance Operating cycles, total Operating cycles, electrical (690 V, cos = 0.65)
2000 300
2000 300
1600 200
1600 200 Power loss (without fuse links) W 7 17 43 43 Permissible ambient temperature C - 5 ... + 55 Permissible mounting positions Horizontal or vertical with bottom connection Degree of protection (in operating state) IP41 Main circuit connection Cable lug connection, conductor cross-section (Al/Cu, solid or stranded) according to DIN 46235 (Cu) and DIN 46239 (Al)
mm 2 mm 2
1x 10-95 2x 16-70
1x 10-95 2x 16-70
1x 10-95 2x 16-70
1x 10-95 2x 16-70 Screw size M8 M8 M8 M8 Torque Nm 15 15 15 15 Cable clamp connection, conductor cross-section Al/Cu), rm (Al/Cu), re (Al/Cu), sm (Al/Cu), se
3NJ62 48 System Manual, 10/2008, 711 6114-02 DS 01
Standards EN/IEC 60947-3 Size Size 1 Size 2 LV HRC 3NJ6213-1 3NJ6214-1 3NJ6214-2 3NJ6213-3 3NJ6213-4 3NJ6223-1 3NJ6224-1 3NJ6224-2 3NJ6223-3 3NJ6223-4 Type BS 3NJ6274-1 3NJ6274-2 4NJ6273-3 3NJ6273-4 3NJ6284-1 3NJ6284-2 3NJ6283-3 3NJ6283-4 Switching capacity S H S H Rated insulation voltage Ui V 1000 Rated peak withstand voltage Uimp V 8000 For LV HRC fuse links according to IEC 60269 1 2 and 1 For BS fuse links according to BS 88 * = fuse links from Lawson Fuses based on BS 88 B2 B4 Rated operational current Ie for fuse links according to IEC 60269 / BS 88
A
250
250
400
400 Rated operational voltage Ue at 50 / 60 Hz rated frequency
V
690
690
690
690 Utilization category AC22B AC23B AC22B AC23B Rated conditional short-circuit current Short-circuit strength (rms value) Short-circuit making capacity (rms value)
kA kA
100 55
100 66
100 55
100 66 Rated making capacity cos = 0.65 cos = 0.45 cos = 0.35
A A A
750 - -
- - 2500
1200 - -
- - 4000 Rated breaking capacity cos = 0.65 cos = 0.45 cos = 0.35
A A A
750 - -
- - 2000
1200 - -
- - 3200 Endurance Operating cycles, total Operating cycles, electrical (690 V, cos = 0.65)
1600 200
1600 200
1000 200
1000 200 Power loss (without fuse links) W 78 78 158 158 Permissible ambient temperature C - 5 ... + 55 Permissible mounting positions Horizontal or vertical with bottom connection Degree of protection (in operating state) IP41 Main circuit connection Cable lug connection, conductor cross-section (Al/Cu, solid or stranded) according to DIN 46235 (Cu) and DIN 46239 (Al)
mm 2 mm 2
1x 25-240 2x 25-70
1x 25-240 2x 25-70
1x 25-300 2x 25-240
1x 25-300 2x 25-240 Screw size M12 M12 2 x M12 2 x M12 Torque Nm 30 30 30 30 Cable clamp connection, conductor cross-section Al/Cu), rm (Al/Cu), re (Al/Cu), sm (Al/Cu), se
3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 49
Standards EN/IEC 60947-3 Size Size 3 LV HRC 3NJ6233-1 3NJ6234-1 3NJ6234-2 3NJ6233-3 3NJ6233-4 Type BS 3NJ6294-1 3NJ6294-2 3NJ6293-3 3NJ6293-4 Switching capacity S H Rated insulation voltage Ui V 1000 Rated peak withstand voltage Uimp V 8000 For LV HRC fuse links according to IEC 60269 3 and 2 For BS fuse links according to BS 88 * = fuse links from Lawson Fuses based on BS 88 3T* Rated operational current Ie for fuse links according to IEC 60269 / BS 88
A
630
500
630
500 Rated operational voltage Ue at 50 / 60 Hz rated frequency
V
500
690
500
690 Utilization category AC22B AC23B Rated conditional short-circuit current Short-circuit strength (rms value) Short-circuit making capacity (rms value)
kA kA
100 55
100 66 Rated making capacity cos = 0.65 cos = 0.45 cos = 0.35
A A A
1890 - -
1500 - -
- - 6300
- - 5000 Rated breaking capacity cos = 0.65 cos = 0.45 cos = 0.35
A A A
1890 - -
1500 - -
- - 5040
- - 4000 Endurance Operating cycles, total Operating cycles, electrical (690 V, cos = 0.65)
1000 200
1000 200 Power loss (without fuse links) W 357 357 Permissible ambient temperature C - 5 ... + 55 Permissible mounting positions Horizontal or vertical with bottom connection Degree of protection (in operating state) IP41 Main circuit connection Cable lug connection, conductor cross-section (Al/Cu, solid or stranded) according to DIN 46235 (Cu) and DIN 46239 (Al)
mm 2 mm 2
1x 25-300 2x 25-240
1x 25-300 2x 25-240 Screw size 2 x M12 2 x M12 Torque Nm 30 30 Cable clamp connection, conductor cross-section Al/Cu), rm (Al/Cu), re (Al/Cu), sm (Al/Cu), se
3NJ62 50 System Manual, 10/2008, 711 6114-02 DS 01 Auxiliary switches according to IEC 60947-5-1
Rated insulation voltage Ui V 690 Rated peak withstand voltage Uimp V 8000 Rated operational current Ie at AC 15, Ue = 120 V at AC 15, Ue = 230 V at AC 15, Ue = 400 V at AC 15, Ue = 690 V
A A A A
8 6 4 2 Electronic fuse monitoring
Lower voltage limit V 340 (from the busbar side) Upper voltage limit V 770 (from the busbar side) Rated peak withstand voltage Uimp of a blown fuse between two phases between the main circuit / relay contacts
kV kV kV
12.3 9.8 9.8 Electrostatic discharge (EN 61000-4-2) kV 4 Electrical fast transient (EN 61000-4-4) kV 2 Conductor fast transient (EN 61000-4-6) Vrms MHz 10 0.15 ... 80 Cable cross-sectional area mm 2 AWG 22...12 / 0.2...2.5 Ammeters
Input x /1 A or x /5 A Overload Moving-iron measuring instrument Bi-metal measuring instrument
1.2 times 2 times Min/max pointer Moving-iron measuring instrument Bi-metal measuring instrument
Size Size 00 Size 1 Size 2 / size 3 Supply voltage V DC 24 2 Current consumption A 1.1 1.3 2.8 Endurance(without any constraints on the switch disconnectors according to IEC 60947- 3) Operating cycles, total Operating cycles under load
1600 200
1600 200
1000 200 Signal duration s Min. 0.5 or permanent signal
Technical specifications
3NJ62 52 System Manual, 10/2008, 711 6114-02 DS 01
Figure 7-10 Sizes 2 and 3 Clearance between phases 77,5 12,5 92,5 92,5 550 525 185 10 L1 N L2 L3 185
Figure 7-11 Plug-in verification Dimensional drawings 7.3 Position of the phases, terminal bolts, and current transformers 3NJ62 56 System Manual, 10/2008, 711 6114-02 DS 01 7.3 Position of the phases, terminal bolts, and current transformers L1 L2 L3 NSE0_01926 L1 L2 L3 L1 L2 L3 L1 L2 L3
3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 59 Schematics 8 8.1 Switching examples Switching examples L3 L2 L1 T1 L K 13 11 12 1 2 3 4 F1 F2 F3 14 NSE0_01925 A
Figure 8-1 Switching example with 1 current transformer wired to 1 ammeter, with 1 NO contact and 1 NC contact Schematics 8.1 Switching examples 3NJ62 60 System Manual, 10/2008, 711 6114-02 DS 01 L3 L2 L1 T1 L K 13 1 2 11 12 1 2 3 4 F1 F2 F3 14 NSE0_01967
Figure 8-2 Switching example with 1 current transformer wired to multi-function plug, with 1 NO contact and 1 NC contact L3 L2 L1 T1 L K 13 11 12 1 2 3 4 F1 F2 F3 T2 L K T3 L K 14 1 2 3 4 5 6 NSE0_01968
Figure 8-3 Switching example with 3 current transformers wired to multi-function plug, with 1 NO contact and 1 NC contact Schematics 8.1 Switching examples 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 61 L3 L2 L1 T1 L K 13 11 12 1 2 3 4 F1 F2 F3 14 1 2 NSE0_01924 A
Figure 8-4 Switching example with 1 current transformer wired to 1 ammeter and multi-function plug, with 1 NO contact and 1 NC contact L3 L2 L1 T1 L K 13 11 12 1 2 3 4 F1 F2 F3 T2 L K T3 L K 14 1 2 3 4 5 6 NSE0_01923 A
Figure 8-5 Switching example with 3 current transformers wired to 1 ammeter and multi-function plug, with 1 NO contact and 1 NC contact Schematics 8.1 Switching examples 3NJ62 62 System Manual, 10/2008, 711 6114-02 DS 01 L3 L2 L1 T1 L K 13 11 12 1 2 3 4 F1 F2 F3 14 A 18 17 20 19 V1 V2
Figure 8-6 Switching example with 1 current transformer wired to 1 ammeter, with 1 NO contact and 1 NC contact, with electronic fuse monitoring (EFM) Schematics 8.1 Switching examples 3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 63 M L3 L2 L1 T1 L K 13 11 12 1 2 3 4 F1 F2 F3 T2 L K T3 L K 14 1 2 3 4 5 6 A 18 17 20 19 V1 V2 l O 7 8 16 15 l O 0 V DC 24 V
Figure 8-7 Switching example with 3 current transformers wired to 1 ammeter and multi-function plug, with 1 NO contact and 1 NC contact, with electronic fuse monitoring (EFM) and motorized operating mechanism Schematics 8.2 Terminal connection diagram of the multi-function plugs 3NJ62 64 System Manual, 10/2008, 711 6114-02 DS 01 8.2 Terminal connection diagram of the multi-function plugs 8.2.1 Manually operated switch disconnectors Table 8- 1 Manually operated switch disconnectors Current transformer L1, k 1 11 Auxiliary switch, NC contact, - 1 Current transformer L1, l 2 12 Auxiliary switch, NC contact, - 2 Current transformer L2, k 3 13 Auxiliary switch, NO contact, - 3 Current transformer L2, l 4 14 Auxiliary switch, NO contact, - 4 Current transformer L3, k 5 15 Current transformer L3, l 6 16 7 17 EFM, NC contact, - 1 8 18 EFM, NC contact, - 2 19 EFM, NO contact, - 3 20 EFM, NO contact, - 4 8.2.2 Switch disconnectors with motorized operating mechanism Table 8- 2 Switch disconnectors with motorized operating mechanism Current transformer L1, k 1 11 Auxiliary switch, NC contact, - 1 Current transformer L1, l 2 12 Auxiliary switch, NC contact, - 2 Current transformer L2, k 3 13 Auxiliary switch, NO contact, - 3 Current transformer L2, l 4 14 Auxiliary switch, NO contact, - 4 Current transformer L3, k 5 15 "Open" section Current transformer L3, l 6 16 "Close" section Neutral 7 17 EFM, NC contact, - 1 + 24 V DC 8 18 EFM, NC contact, - 2 19 EFM, NO contact, - 3 20 EFM, NO contact, - 4
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