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Breathe easy... No more landfill or incineration. IETs patented Waste Gasification / Thermal Oxidation process for organics and man-made materials is here.
Applied process creates a new class o f technology: Oxygen Starved Waste Gasification / Thermal Oxidation sets new standards for health and safety - USEPA test comparisons prove
IET Reduces waste to base elements of hydrogen, nitrogen and salts No water or liquids employed in Process Slow 8-12 hr. digestion in a pre-charged cell. All hydrocarbons and organics are reduced back to a natural state Proactive process control versus reactive control of other temperature systems, or landfill Flexible energy recovery
Waste Gasification / Thermal Oxidation (WG/TO) is not an incineration or combustion process due to the lack of oxygen present at the time of conversion, and because of the elongated digestion process.
WG/TO Technology
Reverts any man made or organic waste product back to its natural state: inert ash or breathable air Converts heterogeneous (mixed), hydrocarbon waste materials first into a BTU-rich gaseous fuel; in effect gasifying man made products, or organics Emissions are captured and used as a non-fossil fuel source for various on site processes Resultant ash (1.5%) and salts are inert
S m all Land Requirements (less than 1% o f landfill area) N o obnoxious odors that landfill generates F am ilies can open their windows and breath N o significant maintenance required Exotherm ic Process: Low supplemental energy required N o highly trained operators required V e ry low daily operating costs Supported by the U.S. Department o f Energy F u ll scale demonstration facility
9 8 .5 % average waste volume reduction Scalability (modular cells: 2 to 2500 ton systems) N o sorting or other interventions required Unload into system and gasification takes care of the rest 100% recovery o f aluminum, metal, glass Small amount of Landfill required as part o f process V e ry low material handling A verage installation time: 4 to 6 Months, depending on size C om m ercial operation for over 8 years
lETs Waste Gasification / Thermal Oxidation (WG/TO) system is an environmentally safe process for the destruction of solid waste. This is achieved as a two-stage process. The first stage is called the Primary. In this stage, waste is loaded directly into the primary cells without need for preprocessing or sorting of any kind. When the cell is full, the load doors are closed and the process started. A supplemental fuel burner is used to heat the primary cell to a temperature of about 450F. At this time, the burner can be shut off and the temperature is controlled by opening or closing an air-inlet valve, typically maintaining temperatures between 700 and 1,000F. The primary operates as a sub-stochiometric process, maintaining oxygen levels in the primary at a point that is too low for open combustion. This environment promotes the conversion of the solids into a gas. This gas is a low-Btu mixture primarily made up of carbon monoxide and volatile organic compounds. The gas from the primary is vented into a secondary chamber, commonly called the Secondary. Here, the gas passes through a specially designed air ring that brings the oxygen levels back up to a point that makes the gases combustible. This gas is then ignited by the secondary burners. The gas burns to complete combustion, eliminating all of the CO and volatile organic compounds. The resulting temperature is typically in the range of 1,600 to 2,000F. The resulting hot air from the secondary can then be vented through a waste heat boiler to produce steam. This steam is then routed through a steam turbine to produce electrical power. From a typical 100 ton per day system, enough gas is produced to generate 3.0 MW of electrical power. Variations in waste composition can influence the total amount of power produced. As system sizes get larger, the efficiency of boilers and turbines increase and the perton power production may increase.
Residual materials (bottles, cans, ash and misc.) need only to be removed periodically. The composition of MSW consists mainly of organic and combustible waste. Glass and metals are easily extracted in our plant design as it includes equipment that will assist in the process and cut down on labor man-hours. Ash removal is either an automated or manual process. In automated unloading, the base of the primary gasification cell contains a ductile iron furnace floor conveyor that evacuates material remaining in the base of the unit through a side access door. This dry waste material empties into a storage bin, which can be removed to another location for recycling.
21st Century Technology for Community Solid Waste & Biosolids Solutions ENVIRONMENTALLY FRIENDLY COMMUNITY WASTE MANAGEMENT
*lf gases and/or large quantities of liquids are to be processed, IET MUST know prior to design and installation of the System to make the necessary adjustments to handle such wastes. The following wastes are NOT approved for processing in the System and must be avoided. IET will not warrant the System operation or performance if it is determined that any of these waste types have been processed. Nuclear Wastes Radioactive Wastes (Other Than Typical Medical waste) Phosphorous (Elemental) Very Sensitive Explosives Extremely Sensitive Explosives Extremely Poisonous Liquids
NOTE: This list is a preliminary and is not complete. A complete list shall be included in the Manual. Any other materials not included on either of these lists should be discussed with IET prior to processing to avoid termination of the Warranty.
21st Century Technology for Community Solid Waste & Biosolids Solutions ENVIRONMENTALLY FRIENDLY COMMUNITY WASTE MANAGEMENT
Europe. This two stage process starts with an oxygen starved cell that will gasify the
waste temperatures up to 1000F. This is very important to keep the temperature lower to prevent metals from melting and slagging. In the second stage of the process, outside air is then mixed with the gas from the primary and is flared off at a temperature up to 2000F., ensuring complete virus and pathogen kill. The system can take on a wide range of solid and liquid wastes, body fluids, bandages, gauze, needles, plastic and live biological materials. This process converts the medical waste into an inert non-toxic ash, resulting in a volume reduction of over 95%. Any metals or glass left over from the process can be sorted for recycling.
These units can be sized to meet the medical waste needs of any facility. Low construction and operating costs make this a desirable technology for most any budgetary constraint. The configuration can be designed to fit into existing space. There is no smoke, sound or smell associated with the process, making this environmentally clean process very desirable in all applications.
It is possible to combine the Medical Waste with other hospital waste for gasification. The
resulting heat envelope can be used with a boiler to provide hospitals with hot water that usually is a major cost item using conventional heating.
Waste Gasification / Thermal Oxidation of Tires There are 4.8 billion disposed tires stockpiled in America today.
There are 3.79 million tires disposed of annually in America. IETs Waste Gasification / Thermal Oxidation (WG/TO) technology is perfectly suited to eliminate the problem of ever-increasing mountains formed from the disposal of tires. With the ability to dispose of roughly 100 tires per ton of capacity, the WG/TO process offers significant environmental and financial benefits: Complete destruction of combustible materials, leaving only steel and inert ash product Ash (when processing tires alone) is approximately 30% industrial grade zinc oxide and can be easily recovered and marketed No harmful air emissions; NO SMOKE Excess heat that can be easily recovered for other uses Eliminates infestation problems associated with stockpiled tires Very inexpensive operating costs (tire disposal facilities using the WG/TO process generate tremendous profits) No need for additional treatment of tires (no shredding or chopping necessary)
Please feel free to contact IET for more information regarding tire processing using the WG/TO process.
The amounts used to calculate this operating cost are based on costs for labor, fuel and electricity in central Kentucky for a 100 tons per day system. To find out what your operating costs would be, just fill out our Waste Survey Form. We'll be happy to provide you with a proposal designed to meet your individual needs and help eliminate your waste disposal problems!
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US EPA Standard*
24 mg/m3
50 ppm 30 ppm 25 ppm 150 ppm 13 ng/m3 0.020 mg/m3 0.20 mg/m3 0.080 mg/m3
"Taken from 40CFR Part 60 Subpart Eb - Standards of Performance for Municipal Waste Combustors for Which Construction is Commenced After September 20, 1994
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International Environmental Technologies, Inc., Holiday Plaza, Suite 200, 465 Denmark Drive, Danville, KY 40422
TO BE COMPLETED AS AN INITIAL STEP FOR ALL PROJECTS INVOLVING INSTALLATION OF lET's _________________ Waste Gasification / Thermal Oxidation (WG/TO) SYSTEMS._________________ ITEM INFORMATION REQUIRED: 1 City where unit is to be installed 2 3 4 5 Contact Person Phone Number Fax Number Mailing Address City, State/Country, Zip Code Type(s) of waste to be processed Municipal Solid Waste (MSW) Medical Waste Industrial Waste Hazardous Waste (please specify) Daily volume to be processed of each waste type Municipal Solid Waste (MSW) Medical Waste Industrial Waste Hazardous Waste Density of waste to be processed RESPONSE:
Cubic Yards
or
Cubic Meters
7 8
Number of days per week of processing desired 9 Supplemental fuel available (Please circle preferred available fuel) 10 Cost of preferred supplemental fuel per liter or gallon (please specify) 11 Electrical power available Single Phase Three Phase Frequency 12 Cost of electrical power per kWh 13 If the national or local power supplier buys electrical power from private producers, what is the per kWh rate paid for such power Current pay rate for facility managers per hour or per year Current pay rate for general labor per hour or per year What is the current method of disposing of this waste in this country What fee is charged for the disposal method(s) described in Item #16 Who owns / operates the current disposal process described in Item #16 What prices are paid for these scrap materials: Aluminum Steel / Ferrous Metals Glass Ash
14 15 16 17 18 19
$210.788 $633.600
($228.016) ($39.481)
Costi mensili di gestione ($6.98 per ton and $0.005 per KWHr) Ricavi Netti per Anno (Ricavo Lordo meno Ammortamento e Costi di Gestione) Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto 1 $10.132.650 ($3.209.967) $6.922.683 6 $10.132.650 ($3.209.967) $6.922.683 11 $10.132.650 ($512.430) $9.620.220 16 $10.132.650 ($532.927) $9.599.723 2 $10.132.650 ($3.209.967) $6.922.683 7 $10.132.650 ($3.209.967) $6.922.683 12 $10.132.650 ($512.430) $9.620.220 17 $10.132.650 ($532.927) $9.599.723 3 $10.132.650 ($3.209.967) $6.922.683 8 $10.132.650 ($3.209.967) $6.922.683 13 $10.132.650 ($512.430) $9.620.220 18 $10.132.650 ($532.927) $9.599.723 4 $10.132.650 ($3.209.967) $6.922.683 9 $10.132.650 ($3.209.967) $6.922.683 14 $10.132.650 ($512.430) $9.620.220 19 $10.132.650 ($532.927) $9.599.723
5 $10.132.650 ($3.228.918) $6.903.732 10 $10.132.650 ($3.248.626) $6.884.024 15 $10.132.650 ($532.927) $9.599.723 20 $10.132.650 ($554.244) $9.578.406
Delta 90 Sri - via Tolentino, 2 - 20155 Milano (Italy) | tel. ++39.02.33106798 - 3494369 | fax ++39.02.3452560 | e-mail deltanov@tiscali.it
Ui
ANALISI Dl COST! E RICAVI
Tonnellate totali di rifiuti da trattare al giorno
Potenza Elettrica Generata
Prezzo totale dell'lmpianto II prezzo riportato e stimato senza adeguati sopralluoghi II prezzo finale verr determinato da F3(Produttore) quando verr formalizzata la proposta definitiva Ricavi Lordi Mensili $69,30 / Ton -Tariffa per smaltimento rifiuti: Ricavo Lordo Mensile $0,176 / kWh: -Tariffa per cessione energia: Ricavo Lordo Mensile Piano di Ammortamento Interessi Durata del Tasso prestito (anni) 9,00% 10
$210.788 $887.040
($278.687) ($46.781)
Costi mensili di gestione ($6.98 per ton and $0.005 per KWHr) Ricavi Netti per Anno (Ricavo Lordo meno Ammortamento e Costi di Gestione) (4% di tasso d'inflazione aggiunto a costi di gestione negli anni 5, 1C I, 15 e 20) Anno 1 2 3 4 $13.173.930 $13.173.930 $13.173.930 $13.173.930 Ricavo Lordo ($3.905.610) ($3.905.610) ($3.905.610) ($3.905.610) Costi $9.268.320 $9.268.320 $9.268.320 $9.268.320 Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto 6 $13.173.930 ($3.905.610) $9.268.320 11 $13.173.930 ($607.178) $12.566.752 16 $13.173.930 ($631.465) $12.542.465 7 $13.173.930 ($3.905.610) $9.268.320 12 $13.173.930 ($607.178) $12.566.752 17 $13.173.930 ($631.465) $12.542.465 8 $13.173.930 ($3.905.610) $9.268.320 13 $13.173.930 ($607.178) $12.566.752 18 $13.173.930 ($631.465) $12.542.465 9 $13.173.930 ($3.905.610) $9.268.320 14 $13.173.930 ($607.178) $12.566.752 19 $13.173.930 ($631.465) $12.542.465
5 $13.173.930 ($3.928.065) $9.245.865 10 $13.173.930 ($3.951.418) $9.222.512 15 $13.173.930 ($631.465) $12.542.465 20 $13.173.930 ($656.723) $12.517.207
Delta 90 Sri - via Tolentino, 2 - 20155 Milano (Italy) | tel. ++39.02.33106798 - 3494369 | fax ++39.02.3452560 | e-mail deltanov@tiscali.it
$632.363 $1.900.800
($633.379) ($118.443)
Costi mensili di gestione ($6.98 per ton and $0.005 per KWHr) Ricavi Netti per Anno (Ricavo Lordo meno Ammortamento e Costi di Gestione) Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto 1 $30.397.950 ($9.021.856) $21.376.094 6 $30.397.950 ($9.021.856) $21.376.094 11 $30.397.950 ($1.537.289) $28.860.661 16 $30.397.950 ($1.598.780) $28.799.170 2 $30.397.950 ($9.021.856) $21.376.094 7 $30.397.950 ($9.021.856) $21.376.094 12 $30.397.950 ($1.537.289) $28.860.661 17 $30.397.950 ($1.598.780) $28.799.170 3 $30.397.950 ($9.021.856) $21.376.094 8 $30.397.950 ($9.021.856) $21.376.094 13 $30.397.950 ($1.537.289) $28.860.661 18 $30.397.950 ($1.598.780) $28.799.170 4 $30.397.950 ($9.021.856) $21.376.094 9 $30.397.950 ($9.021.856) $21.376.094 14 $30.397.950 ($1.537.289) $28.860.661 19 $30.397.950 ($1.598.780) $28.799.170
5 $30.397.950 ($9.078.709) $21.319.241 10 $30.397.950 ($9.137.835) $21.260.115 15 $30.397.950 ($1.598.780) $28.799.170 20 $30.397.950 ($1.662.732) $28.735.218
Delta 90 Sri - via Tolentino, 2 - 20155 Milano (Italy) | tel. ++39.02.33106798 - 3494369 | fax ++39.02.3452560 | e-mail deltanov@tiscali.it
Prezzo totale delNmpianto II prezzo riportato stimato senza adeguati sopralluoghi II prezzo finale verr determinate da F3(Produttore) quando verr formalizzata la proposta definitiva Ricavi Lordi Mensili $69,30 / Ton -Tariffa per smaltimento rifiuti: Ricavo Lordo Mensile $0,176 / kWh: -Tariffa per cessione energia: Ricavo Lordo Mensile Piano di Ammortamento Interessi Durata del Tasso prestito (anni) 9,00% 10
$632.363 $2.154.240
($633.379) ($125.743)
Costi mensili di gestione ($6.98 per ton and $0.005 per KWHr) Ricavi Netti per Anno (Ricavo Lordo meno Ammortamento e Costi di Gestione) Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto Anno Ricavo Lordo Costi Ricavo Netto 1 $33.439.230 ($9.109.456) $24.329.774 6 $33.439.230 ($9.109.456) $24.329.774 11 $33.439.230 ($1.632.037) $31.807.193 16 $33.439.230 ($1.697.319) $31.741.911 2 $33.439.230 ($9.109.456) $24.329.774 7 $33.439.230 ($9.109.456) $24.329.774 12 $33.439.230 ($1.632.037) $31.807.193 17 $33.439.230 ($1.697.319) $31.741.911 3 $33.439.230 ($9.109.456) $24.329.774 8 $33.439.230 ($9.109.456) $24.329.774 13 $33.439.230 ($1.632.037) $31.807.193 18 $33.439.230 ($1.697.319) $31.741.911 4 $33.439.230 ($9.109.456) $24.329.774 9 $33.439.230 ($9.109.456) $24.329.774 14 $33.439.230 ($1.632.037) $31.807.193 19 $33.439.230 ($1.697.319) $31.741.911
5 $33.439.230 ($9.169.813) $24.269.417 10 $33.439.230 ($9.232.583) $24.206.647 15 $33.439.230 ($1.697.319) $31.741.911 20 $33.439.230 ($1.765.211) $31.674.019
Delta 90 Sri - via Tolentino, 2 - 20155 Milano (Italy) | tel. ++39.02.33106798 - 3494369 | fax ++39.02.3452560 | e-mail deltanov@tiscali.it
CITTA* DI L'AQUILA IMPIANTO TRATTAMENTO RIFIUTI SOLIDI URBANI CON PRODUZIONE Dl ENERGIA ELETTRICA COSTO DELLIMPIANTO COMPLETO
Attrezzature e Servlzl compresi nella valutazione dello speciflco Impianto (vedl scheda costi e ricavi)
1. 2. Ingenierizzazione e design del Progetto Sistema di Gassificazione/Ossidazione Termica di Rifiuti Solidi Urbani e Medicali con una capacit di ....... Ton al giorno (da definire) e composizione media (da definire), comprendente la fornitura dei seguenti componeni: a. Celle Primrie di Gassificazione b. Processore Secondario del Gas c. Posa e fornitura di condutture in genere d. Postazione di controllo e gestione e. Trasportatori per la rimozione automatica delle ceneri f. Boiler per il calore prodotto g. Turbina a vapore h. Unita di connessione alia rete di distribuzione elettrica 3. Installazione in loco delle apparecchiature suddette 4. Collaudo funzionale 5. Start-up del Sistema 6. Programma di Training degli Operatori (fino a 20 persone) 7. Un anno di Garanzia del servizio 8. Garanzia della regolare esecuzione dellimpianto, come da capitolato
Attrezzature e servlzl esclusl dalla valutazlone dello speclfico impianto II progetto non comprende i costi relativi alia fornitura delle seguenti opere o obbligazioni: 1. Bid o performance bond nei confronti dellappaltatore 2. Eventuali imposte, tasse (IVA), dazi o altro di natura fiscale 3. Lavori civili in loco: a. Lavori di scavo e movimentazione terra b. Fondamenta, pareti di sostegno, viabilit interna, ecc. c. Strade, viali di accesso dei mezzi di trasporto dei rifiuti, parcheggi d. Rampe per camion trasporto rifiuti e. Edifici gestionali e amministrativi f. Linea elettrica per la fornitura di energia allimpianto g. Illuminazione esterna h. Opere di recinzione i. Sistemi di sicurezza nella fase di costruzione j. Fornitura dellenergia elettrica nella fase di costruzione 4. Studi di impatto ambientale, o verifiche di controllo dei rischi per la salute 5. Ogni altra apparecchiatura, materiale o servizio non specificato nel contratto di acquisto. I lavori civili elencati nella lista Esclusioni, per un impianto di 275 Ton/giorno, vengono stimati negli USA pari a $ 1,5 -2,0 milioni; questo valore dipende naturalmente dai costi locali del terreno, della manodopera e dalla disponibilit dei servizi necessari per Iintera esecuzione dei lavori. Questo costo, rapportato ad esempio allimporto previsto per un impianto di 275 Ton/giorno, e pari a 4,5-6,0% circa. Tenendo conto di eventuali imprevisti si puo ragionevolmente e cautelativamente considerare, mediamente, unincidenza pari all 8%.
Delta 90 Sri - via Tolentino, 2 - - 20155 Milano (Italy) | tel. + +39.02.33106798 - 3494369 ' fax ++39.02.3452560 | e-mail deltanov@ tiscali.it