Professional Documents
Culture Documents
PVC/Glass/Nylon
1950 Weight: 6.8 lbs.
1000 ft; 20 AWG Installations: Boeing: 707, 727, 737 Douglas: DC-8, DC-9
Nylon
Glass
PVC
44A XL-PVDF
XL-Polyalkane
Installations: Boeing 747 GD F-111 Grumman E-2, A-6 Lockheed: C-5, C-130, C-140 Fairchild A-10 Many General Aviation A/C
Kapton
Installations: Lockheed L-1011, Douglas MD-80, Boeing 727, 737, 757,
Topcoat
Polyimide Tapes
Grumman F-14, McDonnell F-15, GD F-16
1977
Weight:4.9 lbs. 1000 ft; 20 AWG Max Temp:200 C Insulation: 10 mils
55A
Installations: Boeing 747, 767, 777
XL-ETFE
XL-ETFE
US Navy A/C, some US AF & Army A/C Several satellite & other space programs
1991
Weight:4.5 lbs. 1000 ft; 20 AWG Max Temp:260 C Insulation: 8 mils
PTFE Tape
Fluoropolymer-Polyimide Tape
Installations: Boeing 737, 757 Partially on some defense A/C
1992
Weight: 4.5 lbs. 1000 ft; 20 AWG Max Temp: 200 C Insulation: 8 mils
Kapton, Teflon, and Tefzel are trade marks of the DuPont Corporation
55PC
Installations: Boeing 747, 767, 777 & several General Aviation A/C
XL-ETFE
XL-ETFE
Tyco Electronics, Walter Cinibulk
Mica Tape with Perfluoropolymer Jacket -Circuit Separation Wire - Thick Wall
Perfluoropolymer Mica Tape
RANK
1 2 3 4 5 6 7 8 9 10
PROPERTY
Arc-Track Resistance Flammability Toxicity of Smoke Smoke Density Wire-Frame Abrasion Cut-thru at rated Temp Reduced Weight Hydrolysis Resistance Cut-thru at Room Temp Wire-Wire Abrasion
Tyco Electronics, Walter Cinibulk
marking contrast smooth exterior adhesion to labels friction for grip/handling bond or seal to potting material
Tyco Electronics, Walter Cinibulk
Thermal degradation
UV or Su n
ligh
FAA - ATSRAC
(Aging Transport Systems Rulemaking Advisory Committee) Intrusive Inspection Report
Aircraft Inspection Year Mfr Hours Cycles Retired Wire Type
A300
9/99
DC-9
12/99
747
2/00
DC-9
5/00
L1011 DC-10
6/00 6/00
1978
39,713 27,078 7/99 Polyimide
1967
74,558 100,017 9/99 PVC/G/N
1973
100,241 20,348 5/99 Poly-X
1971
66,801 75,446 12/99
1972
63,618 26,256 6/99
1979
61,334 18,818 5/00 XL-ETFE
PVC/G/N Polyimide
FAA - ATSRAC
Intrusive Inspection Report Summary
L1011 DC10
Page 24, Figure 3.2: Aircraft Specific Findings per 1000 feet of wire
DC9 (Miami)
DC9 (Ardmore)
747
A300 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00
XL-ETFE
PVC/Glass/Nylon
Aromatic Polyimide
Page 25, Figure 3.4: Wire-Type Specific Findings per 1000 feet of wire
Aliphatic polyimide
0.0
0.5
1.0
1.5
2.0
2.5
Dimensional - Size & Weight Electrical Thermal Mechanical Resistance, Voltage Rating, IR Thermal Aging, Low Temperature Flexibility Cross-Wire Rub, Scrape Abrasion, Cut-Thru
Flammability - Arc Track Resistance, Flame Resistance, Smoke, Toxicity Chemical Handling Diameter Swell, Chemical Attack Laser Markability, Stripping
Tyco Electronics, Walter Cinibulk
We are committing to continue: Manufacturing to the highest performance and quality standards To globally support all of our electrical interconnect products To invest in new technologies The production of Spec55 XL-ETFE
Tyco Electronics (Raychem)