Dr. K. N. Modi University, Newai Rajasthan B.TECH SESSION 2013-14 (ODD SEMESTER) LECTURE PLAN Branch-ME (B.Tech.

7th Sem.) Subject-Production Engineering 1st Subject codeUnit CONTENTS No. of lectures Remark

Unit - I Metal Casting: Introduction: Brief history, Advantages and limitations, Patterns: Pattern materials, allowances, types of pattern, color code scheme Sand casting: Green and dry sand casting process, types of sand, molding sand and its properties, molding sand composition. Gating & Risering system: Element of gating system, types of gates, Riser design considerations, differential solidification in castings, Metallurgical aspects of casting Cores: Use, core material, types of cores and limitations, core print, chaplets Unit II Special Molding Processes: Carbon dioxide molding process, Investment casting process, Die casting process, pressure die casting, permanent mould casting, centrifugal casting, precision investment casting, shell moulding, Co 2 moulding, continuous casting, casting of non-ferrous materials.

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Unit III Casting defects: Causes and remedies of defects such as blowholes, pinholes, blisters, hot tears, cold shut, metal penetration, fettling and finishing Metal Practices: Cupola: construction, other furnaces, working of induction furnace, crucible furnace.

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Unit IV Welding: Introduction: Principle of welding, general applications such as construction of bridges, towers, automobiles and electronic circuit etc. Classification of welding processes, classification based on application of filler material & without filler material, source of energy, fusion and pressure welding processes, various joining processes such as welding, brazing and soldering. Arc welding: Conventional welding transformer, rectifiers and current and voltage. The influence of these power sources on welding. Manual metal arc (MMA) or Shielded arc (SMA) welding Submerged arc welding(SAW): Process details, consumables such as fluxes and wires for welding mild steel, variations in submerged arc welding process like single wire, parallel wires, field of applications. Gas metal arc welding(GMAW): Process details, shielding gases, electrode wires, their sizes, and welding current ranges. TIG welding: Process details, power

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sources requirement, electrode sizes and materials, current carrying capacities of different electrodes, shielding gases, application of process. Unit V Resistance welding: General principle of heat generation in resistance welding, application of resistance welding processes. Process details and working principle of spot, seam, and. projection welding, electrode materials. Special Welding Processes : Soldering, brazing, braze welding and their application,Introduction to Electron beam and Laser welding TOTAL NO. OF LECTURES FOR COMPLETION OF SYLLABUS

4 56

Dr. K. N. Modi University, Newai Rajasthan B.TECH SESSION 2013-14 (ODD SEMESTER) LECTURE PLAN Branch-ME/CE (B.Tech. 5th Sem.) Subject-Fluid/Hydraulic Machines Subject codeUnit CONTENTS No. of lectures Remark

UNIT-I Introduction: I
Classification of Fluid Machines & Devices, Application of momentum and momentum, equation to flow through hydraulic machinery, Eulers fundamental equation.

Impact of jet:
Introduction to hydrodynamic thrust of jet on a fixed and moving surface (flat & curve), Effect of inclination of jet with the surface.

UNIT-II Hydraulic Turbines: II

Classification of turbines, Impulse turbines, Constructional details, Velocity triangles, Power and efficiency calculations, Governing of Pelton wheel.

Reaction Turbines:
Francis and Kaplan turbines, Constructional details, Velocity triangles, Power and efficiency calculations, Degree of reaction, Draft tube, Cavitation in turbines, Principles of similarity, Unit and specific speed, Performance characteristics, Selection of water turbines.

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UNIT-III Centrifugal Pumps:

Classifications of centrifugal pumps, Vector diagram, Work done by impellor, Efficiencies of centrifugal pumps, Specific speed, Model testing, Cavitation & separation and their control, Performance characteristics.

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UNIT-IV Positive Displacement Pumps:

Reciprocating pump theory, Slip and coefficient of discharges, Indicator diagram, Effect and acceleration, Work saved by fitting air vessels, Comparison of centrifugal and reciprocating pumps, Positive rotary pumps, Gear and Vane pumps,Performance Characteristics.

UNIT-V Other Machines:

Hydraulic accumulator, Special duty pumps, Intensifier, Hydraulic press, Lift and cranes, Theory of hydraulic coupling and torque converters, Performance characteristics.

Water Lifting Devices :

Hydraulic ram, Jet pumps, Air lift pumps.

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TOTAL NO. OF LECTURES FOR COMPLETION OF SYLLABUS

Dr. K. N. Modi University, Newai Rajasthan B.TECH SESSION 2013-14 (ODD SEMESTER) LECTURE PLAN Branch-ME (B.Tech. 5th Sem.) Subject-Machine Tools Subject codeUnit CONTENTS No. of lectures Remark

UNIT I
Elementary treatment of metal cutting theory Element of cutting process Geometry of single point tool and angles chip formation and types of chips built up edge and its effects chip breakers. Mechanics of orthogonal cutting Merchants Force diagram, cutting forces cutting speeds, feed, depth of cut, tool life, coolants, machinability Tool materials. Kinematic schemes of machine tools Constructional features of speed gear box and feed gear box.

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UNIT II
Engine lathe Principle of working, specification of lathe types of lathe work holders tool holders Box tools Taper turning thread turning for Lathes and attachments. Turret and capstan lathes collet chucks other work holders tool holding devices box and tool layout. Principal features of automatic lathes classification Single spindle and multispindle automatic lathes.

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UNIT III
III
Shaping slotting and planing machines Principles of working Principal parts specification classification, operations performed. Kinematic scheme of the shaping slotting and planning machines, machining time calculations.

UNIT IV
IV
Drilling and Boring Machines Principles of working, specifications, types, operations performed tool holding devices twist drill Boring machines Fine boring machines Jig Boring machine. Deep hole drilling machine. Kinematics scheme of the drilling and boring machines .

UNIT V
V
Milling machine Principles of working specifications classifications of milling machines Principal features of horizontal, vertical and universal milling machines machining operations Types geometry of milling cutters milling cutters methods of indexing Accessories to milling machines, kinematic scheme of milling cutters milling cutters methods of indexing.

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TOTAL NO. OF LECTURES FOR COMPLETION OF SYLLABUS

50