Professional Documents
Culture Documents
42LG60
Fall 2008
OUTLINE
Section 1 Contact Information, Preliminary Matters, Specifications, LCD Overview, General Troubleshooting Steps, Signal Distribution, Disassembly Instructions and Voltages Section 2 Circuit Board Operation, Troubleshooting of : Switch mode Power Supply Main Board Control Board T-CON Board Ft Control Board
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LCD DV
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CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.
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ESD Notice
Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.
REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.
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CONTACT INFORMATION
Customer Service (and Part Sales) Technical Support (and Part Sales) USA Website (GCSC) Customer Service Website LG Web Training LG CS Academy (800) 243-0000 (800) 847-7597
LCD-DV: 32LG40, 32LH30, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 47LG90 PLASMA: 42PG20, 42PQ20, 42PQ30, 50PG20, 50PS80, 50PS60
Also available on the Plasma page
Published August 2009 by LG Technical Support and Training LG Electronics Alabama, Inc. 201 James Record Road, Huntsville, AL, 35813.
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LCD DV
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Define Look at the symptom carefully and determine what circuits could be causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. Frequency of power supplies will change with the load, or listen for relay closing etc. Observation of the front Power LED may give some clues. Localize After carefully checking the symptom and determining the circuits to be checked and after giving a thorough examination using your senses the first check should always be the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level but be sure they are noise free. If the supplies are missing check the resistance for possible short circuits. Isolate To further isolate the failure, check for the proper waveforms with the Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes glitches or road bumps will be an indication of an imminent failure. Correct The final step is to correct the problem. Be careful of ESD and make sure to check the DC Supplies for proper levels. Make all necessary adjustments and lastly always perform a Safety AC Leakage Test before returning the product back to the Customer.
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Side View
This section of the manual will discuss the specifications of the 42LG60 Thin LCD Direct View Display Panel. 9 LCD DV 42LG60
Basic Specifications
Full HD 1080p Resolution (1920 x 1080) 50,000:1 Dynamic Contrast Ratio TruMotion 120Hz 4x HDMI V.1.3 with Deep Color Intelligent Sensor 24p Real Cinema AV Mode (Cinema, Sports, Game) Clear Voice LG SimpLink Connectivity Invisible Speaker System USB 2.0 (JPEG, MP3) ISFccc
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LOGO Familiarization
Full HD 1080p Resolution Displays HDTV programs in full 1920 x 1080p resolution for a more detailed picture. TruMotion 120Hz Advance 120Hz panel provides clear, smooth images, even during fast action scenes creating a stable structure for a crisper picture. Intelligent Sensor Unlike other sensors which can only sense brightness of ambient light, LGs Intelligent Sensor uses 4,096 sensing steps to evaluate its surroundings. Using a sophisticated algorithm, the LG processes picture quality elements including brightness, contrast, color, sharpness and white balance. The result is a picture optimized for its surroundings, more pleasing to watch and which can also save up to 50% in power consumption. 24p Real Cinema Hi-def movies run at exactly 24 frames per second speed that they were originally filmed in, making your home-cinema experience one step closer to a Real Cinema experience. Clear Voice Technology Automatically enhances and amplifies the sound of the human voice frequency range to provide high-quality dialogue when background noise swells.
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Remote Control
BOTTOM PORTION
TOP PORTION
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SIDE KEYS
To access the Service Menu. 1) Turn the Set On 2) Simultaneously, Press and Hold the Menu Key on the Side Key pad and Press and Hold the Menu Key on the Remote approximately 5 seconds. 3) If Customers Menu appears, continue to hold until it disappears. 4) The Service Menu appears
Note: Dependant upon the Software Version, a Password may be required to enter the Service Menu. If a password is required, enter 0000 LCD DV 42LG60
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2) Copy new software (xxx.epk) to "LG_DTV" folder. Make sure to have correct software file. 3) With TV turned on, insert USB flash drive. 4) You can see the message TV Software Upgrade (See figure to right) 5) Cursor left and highlight "START" Button and push Enter button using the remote control. 6) You can see the download progress Bar. 7) Do not unplug until unit has automatically restarted. 8) When download is completed, you will see COMPLETE. 9) Your TV will be restarted automatically.
* CAUTION: Do not remove AC power or the USB Flash Drive. Do not turn off Power, during the upgrade process.
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42LG60 Dimensions
There must be at least 4 inches of Clearance on all sides 40-7/8" 1038.86mm 7-7/8" 200mm 2-3/8" 60.96mm
15-13/16" 402mm
8" 204.4mm
6-5/8" 168.78mm
Center
Remove 4 screws to remove stand for wall mount 1-15/16" 49.2mm Weight without Stand: 45 lb Weight with Stand: 53.1 lb 20-1/2" 520.7mm 14-7/8" 376.46mm
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Upon completion of this section the Technician will have a better understanding of how to diagnosis and resolve problems.
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The Stand does not need to be removed Remove the 13 screws indicated.
Pay attention to the size and type of screw as there are many different types. Putting in the improper screw when reassembling may Cause damage.
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LVDS Cables
TruMotion Board
Ft Control Board
Side Inputs
19
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Backlight Information
Back View 18 Bulbs
To Backlights Over 1.2KV
EEFL (External Electrode Fluorescent Lamp) LOW COST Large number of lamps driven by a single inverter
2.8V~3.1V RMS
58Khz
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Low Cost
Large number of Lamp Drive by single inverter
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For CCFL, Hg gas is consumed mainly near the internal electrode For EEFL, longer life time is expected because there is no internal electrode consuming Hg gas
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P401 Ballast Section Heat Sink is Hot Ground Shock Hazard F101 8A/250V AC IN
AC IN
INPUT AC 100V ~ 240V (50/60Hz) 3A St-by 5.2V (5A) 12V (2A) 16.5V (1.3A) P401-P402 950V / 135mA OUTPUT
MODEL PLHL-T715A
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BALLAST SECTION
Drive Sig
AC In
Stand By 5V Reg
12V/24V Regulators
Inverter On
Backlights turn On
9 11
P-DIM
AC Det
At point 4 TV is in Stand-By state. Energy Star compliant. Less than 1 Watt
Stand By 5V PWR
12V 16V
11
Inv On
2
3.3V Reg for Micon 3.3V
6
16V Audio
A-DIM Fixed
P-DIM
LVDS Cables
Other Regs
Other Circuits
To Panel
Relay On (PWR)
Other Circuits +5V General 6 2 Releases Reset Microprocessor Main Board Reset Circuit 3.3V 4 5V Reg 6
LVDS 12V
MAIN PWB
8 Inv On/Off LVDS Panel Control 7
7
Ft Control
Blue LED lights to assist Backlight Lamp Firing Then goes off. Remote or Key Power On
Microprocessor IC407
5
PG 24
SMPS PWB P2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
P801
16V 16V Gnd Gnd 12V 12V Gnd Gnd 5V 5V 5V 5V Gnd Gnd Gnd Gnd 3.3V 4.57V 2.86V 3.29V 1.68V 3.38V 3.2V 0V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
C852 0.1uF
MAIN PWB
SBY5V C897 0.1uF 3.3VST Micon R465 R458 3.3K AC DET 4.7K R462 6.8K R488 30K R838 C847 0.1uF 0 R834 0 R860 C880 10uF INV ON/OFF RL ON R485 100 R487 1K BCMPWM_VBR-A R174 22 L29
GPI0_27
5V MNT
IC407 uP
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P4.2/AD2
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30
31
P5.6
PDS (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the BCM Chip Video content . Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. Also the Intelligent Sensor 0.9V ~ 3.2V Range VBR-B, P-DIM all the same meaning ADM (Analog Dimming not used) VBR-A, ADIM all the same meaning
IC100 BCM
R859 0 BCMPWM_VBR-B R175 22 J34
GPI0_28
25
PWMDIM manipulates the Burst Triangle Oscillator in the ballast drive IC. ADIM also manipulates the Burst Triangle Oscillator But it is not used.
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(1) Short either pin 9, 10, 11 or 12 (5V) to Pin 19 (PWR) using a 10K resistor. (2) Apply AC to the PWB. This turns on the power supply except for the Ballast Section. Check the following: Pins 1 and 2 for +16V Pins 5 and 6 for +12V
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If the 1st test was successful, continue. Leave original 10K in place. (2): Test the Backlights, jump Pin 19 (PWR) to Pin 20 (INV) and apply AC Power to the PWB. Observe the Backlights. If normal, the backlights should turn on and off 4 times then go off. If only the backlights light, (Right side or Left Side), confirm connectors are OK. Check Transformer Left and Right center pins for signal. If OK, panel defective, backlight failure. If pulse is missing on one side (L or R Center) of the transformer, power supply defective. If no backlight activity, confirm the Fuse F700 has approx. 300V on both sides. If only on one side, check fuse for open. If no 300V, replace Power Supply. If 300V DC is present, observe the L and R center legs on the left hand side of ballast transformer T701. Look for 58Khz pulse at 8.7V p/p. If yes, confirm connectors to backlight OK. If OK, then panel is defective. If no pulse is found, replace the Power Supply.
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T701
Long leads from T701 are arcing through the insulator to ground Mounting Tabs may be bent
T701
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Label 16V Gnd 12V Gnd 5V 5V Gnd Gnd ERR PWR ADIM SEL
Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 3.3V 2.86V 1.68V 3.2V
17 19 21
Not Used
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Label 16V Gnd 12V Gnd 5V 5V Gnd Gnd ACD INV PDIM SYNC
Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 4.57V 3.29V 3.38V 0V
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Caution: AC over 1Kv. Use extreme caution when reading this voltage. Operating Frequency 54Khz. Pins 1 and 2 are actually shorted together. (Either Plug) Reading between P401 and P402 actually reads the Transformer T701 windings. (0.1V) For a simple and safe test: Place the Oscilloscope Probe along side the wire from P401 and P402 connectors to the Ballast and a 17.5 sec sine waveform should be measured this would be an indication that the ballast supply is functioning.
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Dual 10 bit LVDS input Quadruple 12 bit LVDS output Motion Blur Removal increases the video frames by Interpolating a new image frame between each original frame (Motion Estimated Data Insertion) MEDI. Juddering is a phenomenon which appears on film based programming due to the 24 frames per second system used for recording, the picture develops visual artifacts when converted to 60 frames per second. 3:2 Pull Down was developed to eliminate this problem. Frame Rate Conversion (Real Cinema) eliminates the need for 3:2 Pull Down. 33 LCD DV 42LG60
Conventional
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X101
IC108
IC109
(1)
(1)
(1)
1.7Vp/p 20.25Mhz
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U15 U16
41
UC1
T CON IC TL22970D
F1
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US1
U15
UC1
U16
F1
CN1 To Control
CN2
LD1
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0V
T-CON PWB
LD1
F1
Use LD1 to determine if The boot up sequence of The T-CON is OK. This LED will turn bright Blue Shortly after power is applied then go out shortly after backlights illuminate if all is OK. Power 1st On Anode 11.6V Cathode 0V LED ON Power On Anode 11.6V Cathode 9.5V LED OFF
CN1
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Output Signals
Dual 10 Bit LVDS to the Control Board Audio output signals to the Speakers Digital Audio Output Coaxial and Optical ON OFF Control
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VIDEO PROCESSOR IC100 RUNS HOT, THIS IS NORMAL.
LD803 3.3V-BCM OK LD803
Troubleshooting
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If odd Video problems are found, use some freeze spray about IC100 and its circuits, If video returns to normal, PWB needs to be replaced.
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IC805
1 2 3 4 5
3.3V BCM
IC400
LVDS 12V Switch Output 5~8 (12V)
Q901
Q902 IC805
IC802
1 2 3
IC810
1 2 3
SBY 0V 0V 0.3V
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780mVp/p 54Mhz
X400
2.4Vp/p 24Mhz
Set on or off
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LD803
Use LD803 as a visual aid. This lets you know if the +5V is being converted to 3.3V for the BCM chip IC100. If LD803 is illuminated, +3.3V is OK.
Note: Only of the dual LED is used. 48 LCD DV 42LG60
Main PWB Tuner Video and SIF Output Check Pin Location
For Easy Access, pop the shield off the tuner Pin 16 Composite Video Pin 14 Audio SIF
Pin 14
Pin 16
Pin 1
If you leave the shield on you can still access the same pins. Be careful not to accidentally ground out your test lead on the shield. (Note: This is a picture from a different model, but the concept is the same)
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Pin 16 Video Signal MAIN PWB Tuner Location 1Vp/p 20uSec rate
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Pin 11
P900 Location
MAIN PWB
This is just a sample of two pins on the LVDS. There are 24 pins carrying video.
Pin 16
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Pin 17 ERR is not used. Pin 21 ADIM is a fixed voltage. Pin 23 SEL is not used.
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Pin 22 PDIM can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100% Pin 24 is not used Resistance taken in Diode Mode with Connectors Removed
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1 3 5 7
SCL
9 11 13 15 17 19 21
n/c
23 25 27 29 31 33 35 37
n/c
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2 4 6 8
SDA
10 12 14 16 18 20 22
FRC Reset
24 26 28 30 32 34 36 38 40
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J1
To Main
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J2
J3 J1
To Main PWB
IR Sensor
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Pin 1 2 3 4 5 6 7 8 9
Pin 1 2 3 4
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P100
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P100 CONNECTOR Side Control to Front Control" J3 Pin 1 2 3 4 STBY 3.3V 0V 3.3V 0V Run 3.3V 0V 3.3V 0V
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To Remove Speaker Box, remove the 4 screws show in circles remove wire harness. Carefully disconnect both Tweeters. Unplug P500 from Main PWB.
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DISASSEMBLY SECTION
This section of the manual will discuss Disassembly, Layout and Circuit Board Identification, of the 42LG60 LCD Direct View Television.
Upon completion of this section the Technician will have a better understanding of the disassembly procedures, the layout of the printed circuit boards and be able to identify each board.
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The Main PWB can also be lifted off the mounting frame by; Disconnect P401 and P501. Remove the 1 screw securing the top mounting frame. Swing the PWB away.
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11 X 17 FOLDOUT SECTION
This section shows the 11X17 foldout thats available in the Paper and Adobe version of the Training Manual. The Adobe version of this Training Manual allows the viewer to zoom in and out making reading of the small text easier. This Power Point shows a graphical representation of the 11 X 17 foldout page so clarity is limited.
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0V 3.2V
1.8V
CN4 LD1
FRONT SIDE OF MAIN PWB IC800 IC807 5V Switching Regulator 2.6V Switching Regulator A2.6V-BCM Function Pin Volts Function Pin Volts Name In from IC806 1 8.95V In 6,7,8,10 5V On/Off 2 3.3V Out 1,2,3,4,5 2.6V Power Control Out (+5V-TU) 3 5.0V On/Off 17 n/c Gnd 4 5 0.0V 0.0V Use L801 left side to test output Use any top pin of IC807 to test input IC802 (On Back) 3.3V Regulator Function Pin Volts 1 0V Gnd Out 2 3.3V In 3 5V
BACK SIDE OF MAIN PWB Q801 (On Back) 5V Switch Function Source Control Gnd Pin C B E Volts ST-5V RL-ON (PWR) 0V
The appearance of LD1 when the set is on appears to be lit dimly. However there is a small hole in the back panel frame and the T-CON PWB that allows the backlight to make it appear lit.
UC1
TFT-Drive (T-CON)
P2 "SMPS" to P801 "Main PWB" Odd Pins Label STBY Run Pin Label 16V 0V 16V 2 16V Gnd Gnd Gnd 4 Gnd 12V 0V 11.8V 6 12V Gnd Gnd Gnd 8 Gnd 5V 5V 5.15V 10 5V 12 5V 5V 5V 5.15V 14 Gnd Gnd Gnd Gnd 16 Gnd Gnd Gnd Gnd 18 ACD ERR 3.19V 3.3V 20 INV PWR 0V 2.86V 22 *PDIM ADIM 0.1V 1.68V 24 SYNC SEL 0V 3.2V
CN1
STBY 0V Gnd 0V Gnd 5.15V 5.15V Gnd Gnd 4V 0V 0V 0V Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 4.57V 3.29V 3.38V 0V
F1 3A 125V 11.6V
CN2
IC805 (On Back) 3.3V Switching Regulator A3.3V-BCM Function Pin Volts In 2 5V Out 4 3.3V (A3.3V-BCM) On/Off 1 Power Control-3.3V IC810 (On Back) Function In Gnd Out
IC405 uP Reset (On Back) Reset by Charge of C431 Pin 1 2 3 Volts 3.3VST-MICOM 0.0V Low to High to B Q400
Pin 1 3 5 7 9 11 13 15 17 19 21 23
IC806 IC820 1.2V Switching Regulator A1.2V-BCM 9V Regulator Function Pin Volts Function Pin Volts Name In (+12V) 1 11.6V In 6,7,8,10 5V Gnd Out 2 3 0.0V 9V Out On/Off 1,2,3,4,5 1.2V 17
Q902 (On Back) 12V LVDS control to Q901 Function Source Control Gnd Pin C B E Volts 12V LVDS-Panel-Control 0V
LVDS
Use L014 left side to test output Use any top pin of IC820 to test input IC404 uP 3.3V 3.3VST-MICOM Function In Out Gnd Pin 3 2 1 Volts 5V 3.3V 0V Name ST_+5V Reset Gnd
Q802 (On Back) 5V Switch control to Q801 Function Pin In C ST-5V Control Gnd B E Volts
Q901 (On Back) 12V LVDS On control to P900 Pins 1~4 Function Source Control Output Pin 1, 3 2, 4 5~8 Volts 12V Low from Q902 12V
PDIM Pin 22 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%
P2 2 4 6 8 10 1 3 5 7 9
X101 20.25Mhz
RL-ON (PWR) 0V
IC101 P102
Tuner Pin 16 SMTE Color bar In
12 11 14 13 16 15 18 17 20 19 22 21 24 23 10K
1st short either pin 9, 10, 11 or 12 (5V) to Pin 19 (PWR) using a 10K resistor. This turns on the power supply. 2nd: To test the Backlights, jump Pin 20 (INV) to Pin 19 (PWR) Observe the Backlights. If normal, the backlights should turn on and off 4 times. Then they go off. If only the backlights light, (Right side or Left Side), confirm connectors are OK. If yes, panel defective. If no backlight activity, confirm the Fuse F700 has approx. 300V on both sides. If on one side, check fuse for open. If no 300V, replace Power Supply. If 300V present, observe the center leg on the left hand side of ballast transformer T701. Look for 45Khz pulse at 8.7V p/p. If yes, confirm connectors to backlight OK, if OK, then panel defective. If no pulse, replace the Power Supply.
TRU-MOTION
IC108 IC109 IC110
IC109 IC108 5 (0V) 5 (1.2V) 4 (1.79V) 4 (1.3V) 3 (0V) 3 (0V) 2 (3.37V) 2 (3.36V) 1 (3.29V) 1 (3.29V)
See back side of page for Waveforms for P900 using SMTE Color bar as the Input.
MAIN PWB
Pin 24 Pin 23
IC600
IC820
P2
P801
P900 IC302
Tweeter
IC503 IC701
LD803 3.3V BCM *IC400 Reset IC805 BCM OK LED IC500 *IC805 *IC802
POWER SUPPY
F700 5A 250V 335V F101 8A 250V AC AC In
F700 90V in Stand-By
IC100 BCM
Spk
LG
Spk
TUNER 5V Pin 3 Video Pin 16 Audio SIF Pin 14
IC402 Pin 1 ~ 16
1 16
IC900 IC800
Q400
P401
uP IC407 *IC405
LVDS CABLE P900 FROM MAIN PWB TO CONTROL PWB P101 USING SMTP COLOR BAR INPUT LAST TWO WAVEFORMS ARE FROM THE TUNER Measurements +/- 5%
42LG60 Conclusion
This concludes the 42LG60 training package presentation.