Professional Documents
Culture Documents
XXXX XXXX
Project Name
Source / Reference
Rev
INPUT DATA Fluid Description Fluid Type Design Pressure [P] Design Temperature [T] Operating Pressure Operating Temperature Pipe Material Non Standard Pipe Material Allowable Stress of non std material Minimum Yield Strength Pipe Diameter [DN] User Defined Outside Diameter [UOD] Pipe Schedule Pipe Thickness Corrosion/Erosion Allowance [CA] Mechanical Allowance [MA] Threading/Grooving Allowance [TA] Mill Tolerance Pipe Manufacturing Method OUTPUT pD for Hazard Level Hazard Level Fluid Type Piping Class Class Design Factor [M] Weld Joint Factor [e] Allowable Stress at design Temp [f] Pipe OD [D] Summation of Allowances [G] Pipe Thickness Calculation Pressure Design Wall Thickness [tf] Required Wall Thickness [tm] Actual Pipe Thickness [t] Pipe Manufacturing Undertolerance Nominal Wall Thickness [tn] Pipe Thickness Adequate?
M-001 Piping Design Criteria (AS4343 Fluid Classification) M-001 Piping Design Criteria M-001 Piping Design Criteria
Parsons spec AA (Leave Blank if std material selected) (Leave Blank if std material selected) (Leave Blank if std material selected) (Leave Blank if std pipe size selected) Parsons Spec AA (Leave Blank if std pipe thk selected) Parsons Spec AA
(AS4343 Table 1) (AS4343 Table 1) (AS4343 Table 3) (AS4041 Table 1.4) (AS4041 Table 3.12.3) (AS4041 Table 3.12.2)
mm mm mm mm mm
(AS4041 Equation 3.14.3(1)) (AS4041 Equation 3.14.1) (ASME B36.10 CS, ASME B36.19 SS) (12.5% of Actual Pipe Thickness [t]) (AS4041 Clause 3.14.2)
\\vboxsrv\conversion_tmp\scratch_5\169748120.xlsx.ms_office 169748120.xlsx.ms_office
XXXX XXXX
Project Name
Source / Reference
Rev
OUTPUT Continued Examination and Testing Visual Hydrostatic Test Pneumatic Test Initial Service Leak Test Penetrant in lieu of Hydrostatic Test Longitudinal Butt Weld (Note 1) Magnetic Particle Radiographic Test Ultrasonic Test Circumferential Butt Weld (Note 1) Magnetic Particle Radiographic Test Ultrasonic Test Circumferential Fillet Weld (Note 1) Magnetic Particle
100% YES In lieu of Hydro Permitted In lieu of Hydro Class "1" -NA-NA-NA-
(AS4041 Table 1.3 Item 4.1) For Class 3 Pipe Pneumatic and In. service leak test shall be performed in lieu of Hydro test
-NA-NA-NA-
-NA-NA-NA-
-NA-
-NA-
240 8.79
MPa MPa
For steam and water piping associated with steam boilers (Note 2) Hydrostatic test pressure [Phcalc] -NAMPa (AS4041 Equation U2.1(1)) For Ferrous piping (Note 3) Hydrostatic test pressure [Phcalc] Hydrostatic Test Pressure [Ptest] Hold time
2.73 2.73 15
(AS4041 Equation U2.2(1), (2) & U3(1)) (Minimum of Phcalc & Ptest) (AS4041 Table 6.7.3)
Recommended max pipe support (Note 4) for H2O pipe for Steam/Air pipe
7 9
m m
Pipe support span based on calculation - for H2O (density 1000 kg/m ) Span based on Bending stress 7.45 m L = SQRT( 12 M / w) L=(2.5mm*384EI/w)0.25 Span based on Deflection 9.44 m
Pipe support span based on calculation - for Steam/Air pipe (density 1.25 kg/m 3)
12.63 12.30
m m
L = SQRT( 12 M / w) L=(2.5mm*384EI/w)0.25
\\vboxsrv\conversion_tmp\scratch_5\169748120.xlsx.ms_office 169748120.xlsx.ms_office
XXXX XXXX
Project Name
Source / Reference
Rev
OUTPUT Continued Welded Branch Connection Minimum included angle External non-integral reinforcement Partial penetration/fillet weld Pipe Joint Butt weld Partial penetration butt weld Socket weld Sleeve weld Bell and spigot joint Threaded joint Flanged Caulked Soldered Brazed Bend Mitre Cut and shut Wrinkle Ovality Flange Calculation User Defined Flange Material Flange Material - Forging Flange Material - Casting Flange Material - Plate Flange Class
45 Permitted Permitted
(AS4041 Table 1.5 Item 2.7) (AS4041 Table 1.5 Item 2.7) (Note 5) (AS4041 Table 1.5 Item 2.7) (Note 6)
Permitted Permitted Permitted Permitted Permitted Permitted Permitted Permitted Not Permitted Permitted
(AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8)
(AS4041 Table 1.5 Item 2.9) (AS4041 Table 1.5 Item 2.9) (AS4041 Table 1.5 Item 2.9) (AS4041 Table 1.5 Item 2.9)
(ASME B16.5 Table 1A) (ASME B16.5 Table 1A) (ASME B16.5 Table 1A) (ASME B16.5 Table 2-1.1) (AS4041 Clause 1.2 (c, e))
Notes
1. This calculation only considers materials A1, A2 and K as described in Table 2.1 AS4037 - 1999 If Radiographic and Ultrasonic Test are suggested, either can be performed. 2. Input Fluid as STEAM or WATER in cell L12, if the case is so 3. Only Ferrous piping included in this Calculation 4. Table 3.28.2 doesnot indicate value for DN90, DN125 & DN550 so spacing of DN80, DN100 & DN500
\\vboxsrv\conversion_tmp\scratch_5\169748120.xlsx.ms_office 169748120.xlsx.ms_office
Revision # Date P1 6-Sep-06 P2 7-Sep-06 P3 9-Sep-06 P4 12-Sep-06 P5 15-Sep-06 P6 18-Sep-06 P7 P8 P9 P10 P11 P12 2-Nov-06 30-Nov-06 8-Mar-07 dont know 13-May-08 16-Jul-08 0 17-Nov-08
Reason for Revision Added Stainless Steel 10S, 40S and 80S thickness Updated Typo error in Flange Material for SS304L and SS316L Added flexibility to select the Pipe OD as required by the project Updated Equation error in finding the Pressure Class Changed the format to show date as dd-mmm-yy and Added a field to show EWR below the Project Num Added flexibility to select User Defined Flange material Added space for User to write notes at the end of the calculation Added pD selection if it is less than 10 Added Material API 5L GrX42 Updated Allowable strength of API 5L GrB, A106 GrB and A 53 GrB as per AS4041 2006 Changed the template to cater for Organisation M Updated calculation of pD to select minimum value Updated Fabrication note on the end of Page 3 to take into consideration Hazard Level C along with A a Added table for Weld joint factor 3.12.2 as per AS4041-2006
AS4041 2006