VIGILANCE & QUALITY CONTROL CIRCLE, PUNE

Schedule of Testing charges for construction - material used for Government works for the Year 2008-2009 Effective from 01-07-2008 and valid upto 30-06-2009

Important Notes
1) The Rates included in this D.S.R. are applicable for all Divisions and Sub-Divisions in P.W.D. Maharashtra State, for Semi Government and Private the rates shall be as per Government Guidelines.

2)

In order to achieve uniformity in testing of materials throughout Maharashtra State, tests have been classified into two categories. A) Group Tests B) Individual Tests

A)

Group Tests:The Standard tests on basic materials have been arranged into groups and itshall be mandatory upon field officers to conduct the tests on basic materials as per groups and the details are mentioned in Part A

B)

Individual Tests:The test mentioned in Part B fall in this Category and tests on individual material b e carried out as per requirement and necessity.

3)

The field officers will have to strictly adhere to the test frequency stipulated as per Government guidelines.

4)

Out of group testing mentioned in Part A - Group Tests, if it is felt to conduct part of group testing then, it shall be binding upon the concerned Executive Engineer or any other higher officer to request for the same in writing.

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VIGILANCE & QUALITY CONTROL CIRCLE, PUNE

Schedule of Testing charges for construction - material used for Government works for the Year 2008-2009 Effective from 01-07-2008 and valid upto 30-06-2009

PART-A GROUP TESTS

Sr. No. Name of Test Unit Charges 2008-09

1.

CEMENT Fineness (By Sieving), Specifit Gravity, Standard Consistency Setting Time (Initial & Final), Compressive Strength, Soundness COARSE AGGREGATE A) Concrete Sieve Analysis, Water Absorption, Specific Gravity Impact Value, Abrasion Value/Crushing Value, Flakiness Index B) WBM Sieve Analysis, Water Absorption, Specific Gravity Impact Value, Abrasion Value/Crushing Value, Flakiness Index C) BT WORK Sieve Analysis, Water Absorption, Specific Gravity Impact Value, Abrasion Value/Crushing Value, Flakiness Index, Stripping Value

1 Test

1715.00

2.

1 Test

2070.00

1 Test

2070.00

1 Test

2470.00

3.

FINE AGGREGATES Fineness Modulus (Sieve Anaalysis), Silt & Clay Content (Wet Sieving) Chloride & Sulphate Content BRICKS Water Absorption (5 Bricks), Compressive Strength (5 Bricks) Efflorescence (5 Bricks) FLOORING TILES Flexural test (6 Tiles), Water Absorption (6 Tiles) GLAZED TILES Water Absorption (6 Tiles) Modulus of Rupture (6 Tiles) CERAMIC TILES Water Absorption, Modulus of Rapture (6 Tiles) CONCRETE PAVING BLOCKS Compressive Strength, Water Absorption (8 Blocks) 242

1 Test

975.00

4.

1 Test

990.00

5.

1 Test

720.00

6.

1 Test

800.00

7.

1 Test

800.00

8.

1 Test

1250.00

Sr. No.

Name of Test

Unit

Charges 2008-09

9.

MANGALORE TILES Water Absorption (6 Tiles), Flexural test (6 Tiles)

1 Test

720.00 1000.00

10.

STONE 1 Test Water Absorption & Specific Gravity, Compressive Strength (Dressing of stone already done) SOIL/MURUM FOR EARTHWORK Sieve Analysis, Liquid limit & plastic limit, Compaction Test (Proctor Density) MURUM FOR ROAD WORK Sieve Analysis, Liquid limit & plastic limit. BITUMEN A) Bitumen Penetration, Softening Point, Sepcific gravity, Ducility B) Modified Bitumen (C. R. M. B./P.M.B.) Penetration, Softening Point, Elastic Recovery, Thin film oven test C) Mix Material Extraction Test, Gradition 1 Test 1 Test 1 Test

11.

1400.00

12.

1 Test

700.00

13.

1800.00 3400.00

1 Test

700.00

14.

BITUMINOUS EMULSION % Residue Test, Particle charge Test, Sieve Test HOLLOW BLOCKS Density Test (3 Blocks), Compressive Strength (8 Blocks) Water Absorption Test (3 Blocks) SOLID BLOCKS Density Test (3 Blocks), Compressive Strength (8 Blocks) Water Absorption Test (3 Blocks) REINFORCED STEEL BAR TESTING a) Upto 16 mm (3 Bars) (Tensile strength, % Elongation, Weight-Per Meter, Bend/ Rebend Test) Yield Stress, Proof Stress) b) Above 16 mm (3 Bars) (Tensile strength, % Elongation, Weight-Per Meter, Bend/ Rebend Test) Yield Stress, Proof Stress) 243

1 Test

880.00

15.

1 Test

1350.00

16.

1 Test

1010.00

17.

1 Test

600.00

1 Test

800.00

VIGILANCE & QUALITY CONTROL CIRCLE, PUNE

Schedule of Testing charges for construction - material used for Government works for the Year 2008-2009 Effective from 01-07-2008 and valid upto 30-06-2009

PART-B INDIVIDUAL TESTS

Sr. No. Name of Test Unit Charges 2008-09 Remarks

CEMENT 1 2 3 4 5 6 7 Fineness (By Sieving) Fineness by Blains Apparatus Specific Gravity Standard Consistency Setting Time ( Initial & Final) Compressive Strength Soundness COARSE AGGREGATE 8 9 10 11 12 13 14 15 16 17 18 19 Sieve Analysis Water Absorption Specific Gravity Impact Value Abrasion Value Crushing Value Flakiness Index Soundness Bulk Density G. S. B. Mix Design Wet Mix Macadam Mix Design Stripping Value FINE AGGREGATES 20 21 22 23 24 Fineness Modulus ( Seive Analysis) Silt & Clay Content ( Wet Sieving) Chloride & Sulphate Content Moisture Content Bulkage of Sand BRICKS 25 26 27 Water Absorption (5 Bricks) Compressive Strength ( 5 Bricks) Efflorence ( 5 Bricks) 244 1 Test 1 Test 1 Test 450.00 300.00 240.00 1 1 1 1 1 Test Test Test Test Test 200.00 350.00 425.00 225.00 150.00 1 1 1 1 1 1 1 1 1 1 1 1 Test Test Test Test Test Test Test Test Test Test Test Test 200.00 450.00 250.00 350.00 600.00 400.00 220.00 1600.00 175.00 6000.00 6000.00 400.00 1 1 1 1 1 1 1 Test Test Test Test Test Test Test 200.00 220.00 260.00 225.00 300.00 450.00 280.00

Sr. No.

Name of Test

Unit

Charges 2008-09

Remarks

FLOORING TILES 28 29 30 Flexural test (6 Tiles) Water Absorption (6 Tiles) Resistance to wear (6 Tiles) GLAZED TILES 31 32 33 34 Determination of Impact Resistance (6 Tiles) Determination of Chemical Resistance (6 Tiles) Water Absorption (6 Tiles) Modulus of Rupture (6 Tiles) CERAMIC TILES 35 36 37 Water Absorption (6 Tiles) Modulus of Rupture (6 Tiles) Determination of Chemical Resistance (6 Tiles) MANGLORE TILES 38 39 40 Water Absorption ( 6 Tiles) Flexural test ( 6 Tiles) Premeability (6 Tiles) CONCRETE 41 42 43 44 45 Compressive Strength of C.C. Cube (3 Cubes) Concrete Mix Design (With all Tests on basic materials) Flexural strength ( on Beam ) Permability Test Concrete mix design by Accelerated curing method ( Boiling water method) CONCRETE PAVING BLOCKS 46 47 48 49 Compressive Strength (8 Blocks) Water Absorption (3 Blocks) Flexural Test (8 Blocks) Resistance to wear (3 Blocks) 1 1 1 1 Test Test Test Test 800.00 450.00 800.00 800.00 1 Test 1 Test 1 Test 1 Test 1 Mix Design 300.00 6000.00 240.00 1250.00 8500.00 1 Test 1 Test 1 Test 450.00 270.00 580.00 1 Test 1 Test 1 Test 450.00 350.00 500.00 1 1 1 1 Test Test Test Test 400.00 500.00 450.00 350.00 1 Test 1 Test 1 Test 270.00 450.00 590.00

245

Sr. No.

Name of Test

Unit

Charges 2008-09

Remarks

MORTOR 50 Compressive Strength STONE 51 52 53 Crushing Value Water Absorption & Specific Gravity Compressive Strength (Dressing of Stone already done ) SOIL / MURUM 54 55 56 57 58 59 60 61 62 63 Sieve Analysis Field moisture Content Liquid limit & plastic Limit Compaction Test ( Proctor Density) C.B.R. Test ( Lab ) Excluding Compaction test Field Density by Sand replacement method Sulphate & Chloride content Mechanical Analysis Plate Load Bearing Test ( Excluding Transportation) Differential Free Swell Test for soil BITUMEN 64 65 66 67 68 69 70 71 72 73 74 75 Extraction Test Marshall Stability & Flow measurement (3Moulds) Preparation of Marshall Mould (3 Moulds) Penetration Job Mix Design ( With all Tests on basic material) for DBM / SDBC / AC B.M. Job Mix Design for B.M.
(Preparation of Marshall Mould Density)

1 Test

300.00

1 Test 1 Test 1 Test

400.00 700.00 300.00

1 1 1 1 1 1 1 1 1

Test Test Test Test Test Test Test Test Test

200.00 200.00 500.00 700.00 1200.00 300.00 325.00 250.00 15000.00 300.00

1 Test

1 1 1 1 1

Test Test Test Test Test

500.00 450.00 450.00 350.00 6000.00 3000.00 550.00 300.00 330.00 400.00 500.00 200.00

1 Test 1 1 1 1 1 1 Test Test Test Test Test Test

Softening Point Viscosity Flash & Fire Point Specific gravity Ductility / Elastic Recovery (CRMB/PMB) Mastic Hardness No.

246

Sr. No.

Name of Test

Unit

Charges 2008-09

Remarks

76

Thin film oven test & test on residue of modified bitumen Seperation test for modified Bitumen Determination of Wax Content in the Bitumen Determination of Fines by Hydrometer Matter soluble in Trichloroethylen BTIUMINOUS EMULSION

1 Test

2000.00

77. 78. 79. 80.

1 Test 1 Test 1 Test 1 Test

1000.00 5100.00 700.00 700.00

81 82 83

% Residue Test Particle charge Test Sieve Test HOLLOW BLOCKS

Test Test Test

345.00 200.00 335.00

84 85 86

Density Test ( 3 Blocks) Compressive Strength (8 Blocks) Water Absorption Test (3 Blocks) SOLID BLOCKS

1 Test 1 Test 1 Test

200.00 700.00 450.00

87 88 89

Density Test ( 3 Blocks ) Compressive Strength (8 Blocks ) Water Absorption Test (3 Blocks ) WATER

1 Test 1 Test 1 Test

200.00 360.00 450.00

90 91

PH Value Sulphate & Chloride Content WOOD

1 Test 1 Test

200.00 425.00

92 93

Density Moisture Content FLUSH DOOR

1 Test 1 Test

300.00 300.00

94 95 96

Knife Test Adhension Test End Immersion Test 247

1 Test 1 Test 1 Test

200.00 400.00 1000.00

Sr. No.

Name of Test

Unit

Charges 2008-09

Remarks

97 98 99 100 101

PLYWOOD Determination of Resistance to dry heat Determination of Moisture Content Determination of Density Thickness of Plywood Test for Glue Adhesion PARTICAL BOARD Determination of Moisture Content Determination of Density ALUMINIUM SECTION Thickness Mass per unit Test on Powder coating POLIMER MATERIAL PH Value Solid Content A.C. PIPES Water Absorption Bursting Strength A.C. SHEETS Water Absorption Load Bearing G.I. PIPES Weight Per Running Meter Diameter of Pipes & Wall Thickness of Pipe Weight of Zink Coating Per Square Meter PVC PIPES (NONPLASTISIZED) Weight per running meter Diameter of pipe & wall thickness of pipe STEEL (ANTICORROSIVE TEST) Resistance to applied Voltage (1Hrs.Test) (2 Samples) 248

1 1 1 1 1

Test Test Test Test Test

600.00 500.00 500.00 100.00 300.00

102 103

1 Test 1 Test

500.00 500.00

104 105 106

1 Test 1 Test 1 Test

200.00 150.00 500.00

107 108

1 Test 1 Test

200.00 300.00

109 110

1 Test 1 Test

450.00 270.00

111 112

1 Test --

450.00 220.00

113 114 115

1 Test 1 Test 1 Test

150.00 200.00 150.00

116 117

1 Test 1 Test

150.00 200.00

118

1 Test

670.00

Sr. No.

Name of Test

Unit

Charges 2008-09

Remarks

119 120 121 122 123

Resistance to applied Voltage ( 30 Days Test) (2 Samples) Thickness of Coating Chemical Resistance (8 Samples) Hardness of Coating Salt Spray Test (4 Cycles) (2 Samples) REINFORCED STEEL BAR TESTING

1 Test 1 1 1 1 Test Test Test Test

1880.00 190.00 1500.00 160.00 880.00

124 125

126

A)Upto 16 mm (3 Bars) B) Above 16 mmm ( 3 bars) (Tensile strength, % Elongation, Yield Stress, Weight-per Meter, Bend / Rebend Test) Nitrol Solution Test (3 Bars) PAINT / THERMOPLASTIC PAINT

1 Test 1 Test

600.00 800.00

1 Test

2400.00

127 128 129 130 131

Glass bead contents & grading analysis Reflectance & Yellowness Index Flowability (Percentage residue) Softening point (Ring & Bell method) Drying Time ROAD SIGN BOARD

1 1 1 1 1

Test Test Test Test Test

2500.00 700.00 580.00 500.00 600.00

132

Retro Reflective Test CORE TAKING Taking of core samples in concete pavement Taking of core samples in bituminious flexible pavement

1 Test

3100.00

133 134

1 Test 1 Test

1600.00 1000.00

Sd/Superintending Engineer Vigilance & Quality Control Circle, Pune Note: The rates included in this DSR are applicable for all Division & Subdivision in P.W.D. & Zilla Parishad in Maharashtra State. For semi-Government and Private the rates shall be as per Government Guidelines.

249