Lovely Professional University, Punjab

Course Code MEC208 Course Category Course Title ENGINEERING MATERIALS Courses with numerical and conceptual focus Course Planner 14443::Guravtar Singh Lectures 2.0 Tutorials Practicals Credits 0.0 0.0 2.0

TextBooks Sr No T-1 Title Material science and engineering Reference Books Sr No R-1 R-2 R-3 Other Reading Sr No OR-1 Journals articles as Compulsary reading (specific articles, complete reference) http://www.materialstoday.com/default.html , Title The Science and Engineering of Materials Material Science & Engineering Author Edition Year 2011 2004 Publisher Name Cengage Learning Prentice Hall of India William and Wilkinson Askeland, Fulay, Wright & 6th Balani Raghavan 5th 6th Author William D Callister Edition 8th Year 2007 Publisher Name Wiley

Nanostructured materials: processing, Koch, C. C. properties, and applications

Relevant Websites Sr No RW-1 RW-2 RW-3 RW-4 (Web address) (only if relevant to the course) www.journals.elsevier.com/materials-science-and-engineering www.springer.com www.wikipedia.com www.nptel.iitm.ac.in Salient Features better understanding better understanding Good basic knowledge is available on the website Ready lecture note are available on website in HTML language

LTP week distribution: (LTP Weeks) Weeks before MTE Weeks After MTE Spill Over 7 7 2

Detailed Plan For Lectures

Week Number

Lecture Number

Broad Topic(Sub Topic)

Chapters/Sections of Text/reference books

Other Readings, Lecture Description Relevant Websites, Audio Visual Aids, software and Virtual Labs crystal structure basic concepts

Learning Outcomes

Pedagogical Tool Demonstration/ Case Study / Images / animation / ppt etc. Planned

Week 1

Lecture 1

Basic Crystallography(Crystal structure)

T-1:chapter 3.1

To have knowlege of Discussion crystal structure as building block for solid materials To have knowlege of Discussion basic aspects of body centered cubic structure To have knowledge of face centred cubic structure To have knowledge Hexagonal close packing structure Discussion

Basic Crystallography(BCC)

T-1:chapter 3.2

crystal structure basic concepts crystal structure basic concepts crystal structure basic concepts

Basic Crystallography(FCC)

T-1:chapter 3.2

Basic Crystallography(HCP structure) Basic Crystallography(Unit cell)

T-1:chapter 3.2

Discussion

T-1:chapter 3.3

it covers the clear unit cell geometry will concept of unit cell,types be understood by of unit cell students RW-4 to draw various crystallographic directions To draw miller indices various defects

Discussion

Basic Crystallography (Crystallographic planes and directions) Lecture 2 Basic Crystallography(Miller indices) Basic Crystallography(Crystal imperfections) Basic Crystallography(Point)

T-1:chapter 3.9

students will understand Discussion crystallographic planes and directions students will understand Discussion miller indices imperfections of crystals will be known by students Discussion

T-1:chapter 3.10 T-1:chapter 4.1

T-1:chapter 4.2

various defects

students will have clear Discussion knowledge about various defects in crystals students will have clear Discussion knowledge about various defects in crystals students will have clear Discussion knowledge about various defects in crystals students will have clear Discussion knowledge about various defects in crystal

Basic Crystallography(Line)

T-1:chapter 4.5

RW-4

various defects

Basic Crystallography(Planar and volume defects)

T-1:chapter 4.7

various defects

Week 2

Lecture 3

Basic Crystallography(Grain size)

T-1:chapter 4.11

microstructure

Week 2

Lecture 3

Basic Crystallography(ASTM grain size number)

T-1:chapter 4.11

microstructure

students will have clear Discussion knowledge about various defects in crystal students will have clear Discussion knowledge about various defects in crystal students will have clear Discussion knowledge about various defects in crystal students will have clear Discussion knowledge about various defects in crystal clearly understanding the concept behind the topic students will have knowledge about various strengthening mechanisms students will have knowledge about various strengthening mechanisms students will have knowledge about various strengthening mechanisms students will have knowledge about various strengthening mechanisms Discussion

Basic Crystallography(Frank Reed source of dislocation Elastic & plastic modes of deformation) Basic Crystallography(Slip & twinning, strain hardening)

T-1:chapter 7.6

it covers the clear concept of topic

T-1:chapter 7.4 7.7

RW-4

defects crystals

Basic Crystallography(Seasons cracking)

T-1:chapter 4.7

it covers the clear concept of topic

Basic Crystallography (Bauschinger's effect) Lecture 4 Basic Crystallography(Cold and hot working)

T-1:chapter 6.6

it covers the clear concept of topic it covers the clear concept of topic

T-1:chapter 7.10

Discussion

Basic Crystallography(Recovery)

T-1:chapter 7.11

it covers the clear concept of topic

Discussion

Basic Crystallography(Recrystallization and grain growth)

T-1:chapter 7.12

it covers the clear concept of topic

Discussion

Basic Crystallography (Strengthening of metals)

T-1:chapter 7.8 7.9 7.10

RW-4

it covers the clear concept of topic

Discussion

Week 3

Lecture 5 Lecture 6

Constitution of Alloys and Phase Diagrams(Constitution of alloys) Constitution of Alloys and Phase Diagrams(Solid solutions) R-1:chapter 8.1

spill over constituion of alloys and students will have solid solutions knowledge about various strengthening mechanisms it covers the clear concept of topic students will have knowledge about various strengthening mechanisms Brainstorming

Constitution of Alloys and Phase Diagrams(Substitutional and interstitial) Constitution of Alloys and Phase Diagrams(Phase diagrams)

R-1:chapter 8.2

Brainstorming

T-1:chapter 9.1

it covers the clear concept of topic

students will have Discussion knowledge about phase diagrams

Week 3

Lecture 6

Constitution of Alloys and Phase Diagrams(Isomorphous) Constitution of Alloys and Phase Diagrams(Eutectic) Constitution of Alloys and Phase Diagrams(Peritectic) Constitution of Alloys and Phase Diagrams(Eutectoid and peritectoid reactions) Constitution of Alloys and Phase Diagrams(Iron carbide equilibrium diagram) Constitution of Alloys and Phase Diagrams(Classification of steel and cast Iron microstructure) Constitution of Alloys and Phase Diagrams(Properties and application) Heat Treatment(Definition)

T-1:chapter 9.7

it covers the clear concept of topic it covers the clear concept of topic it covers the clear concept of topic basic knowledge about various reactions it covers the clear concept of topic it covers the clear concept of topic it covers the clear concept of topic it covers the clear concept of topic introduction to heat treatment processes introduction to heat treatment processes introduction to heat treatment processes Test 1

students will have Brainstorming knowledge about phase diagrams students will have Discussion knowledge about phase diagrams students will have Brainstorming knowledge about phase diagrams students will have Discussion knowledge about phase diagrams students will have Discussion knowledge about phase diagrams students will have Discussion knowledge about phase diagrams students will have Brainstorming knowledge about phase diagrams To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes Brainstorming

T-1:chapter 9.14

T-1:chapter 9.14

T-1:chapter 9.14

T-1:chapter 9.18

T-1:chapter 11.1 11.2 9.18 T-1:chapter11.1

T-1:chapter 11.8

Heat Treatment(Full annealing)

T-1:chapter 11.7

Brainstorming

Week 4

Lecture 7

Heat Treatment(Stress relief)

T-1:chapter 11.7

Brainstorming

Heat Treatment(Recrystallisation and spheroidizing)

T-1:chapter 11.7

Brainstorming

Lecture 8

Heat Treatment(Normalising)

T-1:chapter 11.8

it covers the clear concept of topic it covers the clear concept of topic RW-1 RW-4 it covers the clear concept of topic it covers the clear concept of topic

disscussion

Heat Treatment(Hardening and tempering of steel) Week 5 Lecture 10 Heat Treatment(Diagram CCR Hardenability) Heat Treatment(Isothermal transformation diagrams)

T-1:chapter 11.8

disscussion

R-1:chapter 13.4

disscussion

Lecture 9

R-1:chapter 13.3

disscussion

Week 5

Lecture 9

Heat Treatment(Cooling curves superimposed on I.T) Heat Treatment(Jominy end quench test) Heat Treatment(Austempering)

R-1:chapter 13.4

it covers the clear concept of topic it covers the clear concept of topic it covers the clear concept of topic it covers the clear concept of topic

To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes To have basic knowledge of heat treatment processes

disscussion

Week 6

Lecture 11

R-1:chapter 13.4

disscussion

Lecture 12

Brainstorming

Heat Treatment(Martempering)

Brainstorming

Week 7

Lecture 13

Heat Treatment(Case hardening)

R-1:chapter 13.8

it covers the clear concept of topic it covers the clear concept of topic it covers the clear concept of topic it covers the clear concept of topic it covers the clear concept of topic it covers the clear concept of topic

Brainstorming

Heat Treatment(Carburising)

R-1:chapter13.8

disscussion

Heat Treatment(Nitriding)

R-1:chapter 13.8

disscussion

Lecture 14

Heat Treatment(Cyaniding)

R-1:chapter 13.8

Brainstorming

Heat Treatment(Carbonitriding)

R-1:chapter 13.8

Brainstorming

Heat Treatment(Flame and Induction hardening)

R-1:chapter 13.8

Brainstorming

MID-TERM
Week 8 Lecture 15 Ferrous , Non Ferrous Metals and Non-Metallic Materials(Effect of alloying additions on steel (Mn, Si, Cr, Mo, V Ti & W) stainless and tool steels) Ferrous , Non Ferrous Metals and Non-Metallic Materials(HSLA) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Gray) Ferrous , Non Ferrous Metals and Non-Metallic Materials(White malleable) T-1:chapter 11.2 effect of various alloying students will have elements on properties of knowledge of various materials alloying elements Brainstorming

T-1:chapter 11.2

effect of various alloying students will have elements on properties of knowledge of various materials alloying elements

Brainstorming

T-1:chapter 11.2

effect of various alloying students will have basic disscussion elements on properties of knowledge about types materials of cast iron effect of various alloying students will have basic Discussion elements on properties of knowledge about types materials of cast iron

T-1:chapter 11.2

Week 8

Lecture 16

Ferrous , Non Ferrous Metals and Non-Metallic Materials (Spheroidal) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Graphite) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Alloy) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Cast-iron) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Copper and Copper alloys) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Brass) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Bronze and Cupronickel)

T-1:chapter 11.2

introduction to basic structure of iron introduction to basic structure of iron introduction to basic structure of iron introduction to basic structure of iron introduction to some basic alloys introduction to some basic alloys ntroduction to some basic alloys ntroduction to some basic alloys introduction to precipitation hardening

students will have basic Brainstorming knowledge about types of cast iron students will have basic Brainstorming knowledge about types of cast iron students will have knowledge of various alloying elements Brainstorming

T-1:chapter 11.2

T-1:chapter 11.2

T-1:chapter 11.2

students will have basic Brainstorming knowledge about types of cast iron students will have knowledge of various alloying elements students will have knowledge of various alloying elements students will have knowledge of various alloying elements students will have knowledge of various alloying elements students will have knowledge of various alloying elements students will have knowledge of various alloying elements to understand basic properties of polymers to understand basic properties of polymers to understand basic properties of polymers Discussion

T-1:chapter 11.2

T-1:chapter 11.2

disscussion

T-1:chapter 11.2

disscussion

Week 9

Lecture 17

Ferrous , Non Ferrous Metals and Non-Metallic Materials (Aluminium and Al-Cu) Ferrous , Non Ferrous Metals and Non-Metallic Materials (Precipitation strengthening treatment)

T-1:chapter11.2

disscussion

T-1:11.9

Brainstorming

Lecture 18

Ferrous , Non Ferrous Metals and Non-Metallic Materials(Bearing alloys) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Polymers) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Types of polymer) Ferrous , Non Ferrous Metals and Non-Metallic Materials (Commodity and engineering polymers) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Properties and applications of PE, PP, PS, PVC, PMMA, PET, PC, PA, ABS, PI, PAI, PPO, PPS, PEEK, PTFE Polymers)

T-1:chapter 11.2

introduction to bearing alloys it covers the clear concept of topic various types of polymers introduction to engineering polymers

Discussion

T-1:chapter 14.2 T-1:chapter 14.9

disscussion disscussion

T-1:chapter 14.9

disscussion

R-3:chapter 14.9

properties of various types of polymers

to understand basic properties of polymers

Discussion

Week 9

Lecture 18

Ferrous , Non Ferrous Metals and Non-Metallic Materials(Urea and Phenol formaldehydes) Ferrous , Non Ferrous Metals and Non-Metallic Materials (Engineering Ceramics) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Properties and applications of Al2O3, SiC, SiC, Si3, N4, PSZ etc)

T-1:chapter 15.6 15.8

introduction to urea and phenol

students will gain about disscussion the some new developments in materials students will gain about disscussion the some new developments in materials students will gain about disscussion the some new developments in materials students will gain about Discussion the some new developments in materials students will gain about disscussion the some new developments in materials students will gain about Discussion the some new developments in materials students will gain about disscussion the some new developments in materials students will gain about disscussion the some new developments in materials students will gain about Discussion the some new developments in materials students will gain about disscussion the some new developments in materials students will gain about disscussion the some new developments in materials students will gain about Discussion the some new developments in materials

T-1:chapter 13.1

it covers the clear concept of topic

T-1:chapter 13.2

it covers the clear concept of topic

Test 2 Week 10 Lecture 19 Ferrous , Non Ferrous Metals and Non-Metallic Materials(Fibre and particulate reinforced composites and resin plastics) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Powder metallurgy) Ferrous , Non Ferrous Metals and Non-Metallic Materials (Manufacturing Process) Ferrous , Non Ferrous Metals and Non-Metallic Materials (Compacting) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Sintering) T-1:chapter 15.17 it covers the clear concept of topic

T-1:chapter 11.4

basic knowledge about powder metellergy

T-1:chapter 11.4

introduction to various manufactururing processes it covers the clear concept of topic

T-1:chapter 11.4

T-1:chapter 11.4

introduction to basic mechanical processes

Ferrous , Non Ferrous Metals and Non-Metallic Materials(Vacuum processing) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Properties of Powder processed materials) Ferrous , Non Ferrous Metals and Non-Metallic Materials(High energy compaction) Lecture 20 Ferrous , Non Ferrous Metals and Non-Metallic Materials(Metal matrix composites)

T-1:chapter 11.4

introduction to basic mechanical processes

T-1:chapter 11.4

introduction to basic mechanical processes

T-1:chapter 11.4

introduction to basic mechanical processes

T-1:chapter 16.1 16.2

basic knowledge about composites

Week 10

Lecture 20

Mechanical Properties and Testing (Mechanism of plastic deformation) Mechanical Properties and Testing (Slip and twinning) Ferrous , Non Ferrous Metals and Non-Metallic Materials(Fibre and particulate reinforced composites and resin plastics)

T-1:chapter6.6

introduction to plastic deformation slip and twinning mechanisms it covers the clear concept of topic

students will have basic Discussion knowledge about various destructive tests students will have basic disscussion knowledge about various destructive tests students will gain about Discussion the some new developments in materials students will have basic disscussion knowledge about various destructive tests students will have basic disscussion knowledge about various destructive tests To impart knowledge about non destructive tests disscussion

T-1:chapter 7.7

T-1:chapter 15.17

Week 11

Lecture 21

Mechanical Properties and Testing (Types of fracture) Mechanical Properties and Testing (Testing of materials under tension) Mechanical Properties and Testing (Compression and shear loads) Mechanical Properties and Testing (Hardness tests (Brinell, Vickers and Rockwell)) Mechanical Properties and Testing (Impact test) Mechanical Properties and Testing (Izod and charpy) Mechanical Properties and Testing (Fatigue and creep test)

R-1:chapter7.1

it covers the clear concept of topic testing of materials

T-1:chapter6.6

T-1:chapter6.9

testing of materials

T-1:chapter 6.10

introduction to hardness To impart knowledge about non destructive tests various destructive tests

disscussion

R-1:chapter 7.1

students will have basic disscussion knowledge about various destructive tests students will have basic disscussion knowledge about various destructive tests students will have basic disscussion knowledge about various destructive tests to have basic knowledge of nano materials to have basic knowledge of nano materials to have basic knowledge of nano materials to have basic knowledge of nano materials to have basic knowledge of nano materials disscussion

R-1:chapter 7.1

RW-4

various destructive tests

R-1:chapter 7.9

destructive tests

Lecture 22

Introduction to Science and Technology of Nano materials (Nano structured materials) Introduction to Science and Technology of Nano materials (Low-dimensional structures)

R-3:chapter 1.0

it covers the clear concept of nano materials it covers the clear concept of nano materials it covers the clear concept of nano materials Test 3 it covers the clear concept of nano materials it covers the clear concept of nano materials

R-3:chapter 1.1

disscussion

Week 12

Lecture 23

Introduction to Science and Technology of Nano materials (Quantum wells) Introduction to Science and Technology of Nano materials (Quantum wires) Introduction to Science and Technology of Nano materials (Quantum dots)

R-3:chapter 1.1

disscussion

Lecture 24

R-3:chapter 1.1

brainstroming

Week 13

Lecture 25

R-3:chapter 1.1

Discussion

Week 13

Lecture 25

Introduction to Science and Technology of Nano materials (Nano clusters &Nano crystals) Introduction to Science and Technology of Nano materials (Electronic and optical properties of nano crystallites) Introduction to Science and Technology of Nano materials (Metallic and semiconducting super lattices.) Introduction to Science and Technology of Nano materials (Fabrication and characterization of nano electronic devices and MEMS)

R-3:chapter 1.2.0

it covers the clear concept of topic nano crystals

to have basic knowledge of nano materials

brainstroming

Lecture 26

R-3:chapter 12.2

To impart basic to have basic knowledge for electronic knowledge of nano and optical properties of materials nano crystallities To give basic knowledge to have basic for metallic and knowledge of nano semiconducting super materials lattics nano devices

brainstroming

Week 14

Lecture 27

R-3:chapter 1.3.0

brainstroming

R-3:chapter 12.2

to have basic knowlege disscussion of nano materials

Lecture 28

Introduction to Science and Technology of Nano materials (Basics of synthesis and characterization of nano-multicomponent systems for sensors (magnetic, electronic and optical) and electrodes) Introduction to Science and Technology of Nano materials (Synthesis and fabrication of carbon nano structures for fuel cell and energy storage applications)

R-3:chapter 12.2.0

nano sensors

to have basic knowlege disscussion of nano materials

R-3:chapter 12.2.0

To give basic understanding for fuel cells

to have basic knowlege Discussion of nano materials

SPILL OVER
Week 15 Lecture 29 Lecture 30 Spill Over Spill Over

Scheme for CA:

Component Test Frequency 2 Total :Out Of 3 Each Marks Total Marks 10 10 20 20

Details of Academic Task(s)

AT No.

Objective

Topic of the Academic Task

Nature of Academic Task (group/individuals/field work Individual

Evaluation Mode

Allottment / submission Week 6/7

Test 1

To check concept Crystal structure, BCC, FCC, HCP structure, Unit cell, clarity from student Crystallographic planes and directions, Miller indices, Crystal imperfections to evaluate the student Definition, Full annealing, Stress relief, Recrystallisation and spheroidizing, Normalising, Hardening and tempering of steel, Isothermal transformation diagrams

answers should be relevant and to the point answers should be relevant and to the point should should answer to the point

Test 2

Individual

10 / 11

Test 3

To check the student Mechanism of plastic deformation, Slip and Nano structured Individual concept clarity materials, Low-dimensional structures, Quantum wells, Quantum wires, twinning, Types of fracture, Testing of materials under tension

12 / 13