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CLEAN AIR ENGINEERING

Air Pollution Sampling Equipment


For Environmental Professionals
Worldwide

cleanair.com
2 0 0 9 C ATA L O G 1.800.223.3977
TERMS & CONDITIONS OUR GUARANTEE
Prices and Terms CleanAir Express products are guaranteed to
Our prices are subject to change without notice. The price in ef- give you 100% satisfaction in every way. Return
fect when we receive your order will apply. All prices are F.O.B. any CleanAir Manufactured products to us at any
Palatine, Illinois. We will be pleased to furnish quotations by time if it proves otherwise. We will repair it, re-
phone, fax, e-mail or mail. Terms of payment are Net 30 days place it, or refund the original purchase price. We
with established credit, or by Visa/Master Card at time of order. do not want you to own any Clean Air Express
Invoices over 30 days past due are subject to a 1.5% finance product unless you are completely satisfied.
charge per month.
Confirming Orders
Please make sure that all confirming orders are clearly marked
to avoid duplicate orders.
Shipments and Delivery
Unless otherwise instructed, shipments are made as soon as
possible after receipt of order by the method of transportation,
which in our judgment will be most satisfactory. Freight charges
are prepaid and added to the invoice. The right is reserved to
make partial shipments where delays beyond our control may
delay a portion of the order.
Export Processing and Pricing
The prices in the Domestic price list are for delivery in the USA.
Orders for delivery to other countries will be based on Export
price list.
Returned Items
Authorization must be obtained from us before returning any
goods. When requesting return authorization, please advise
reason for return, date of purchase, your P.O. number and our
invoice number. Equipment produced to special specifications
is not returnable. All returns must be shipped freight prepaid at
the purchase’s expense.
Warranty
Clean Air Engineering warrants products to be free from defects
and workmanship for a period of one year after delivery date.
The sole and exclusive remedy for defective goods shall be re-
pair or replacement of defective parts or payment price of the
goods for which damages are claimed, at Clean Air Engineer- OUR FIELD EMERGENCY SERVICE
ing’s option. CleanAir Express will ship, overnight and at our
Design Changes expense, any CleanAir Express component to
Design changes are made from time to time. Some items may complete your testing in the event of equipment
differ slightly from catalog illustrations or descriptions. Changes failure. We will do this for any location in the U.S.
are made in the interest of better performance and quicker de- via Fed Ex Priority Overnight ®. In addition we
livery. will also provide a replacement for any competing
Acceptance of Terms and Conditions Method 5 equipment that is compatible with Clean
Clean Air Engineering sells products only under the foregoing Air components. This service is provided free of
terms and conditions and will not be bound by terms or condi- charge to any past or future Clean Air customers.
tions stated by any purchaser in any offer, acceptance, or other We only request that you return the equipment
contractual document. Placing an order or accepting delivery of as soon as possible with a brief explanation of
products constitutes acceptance of terms and conditions. the problem you encountered and any ideas you
have on how it can be prevented.
AIR POLLUTION SAMPLING EQUIPMENT

Clean Air Engineering Headquarters Clean Air Engineering Express


500 West Wood Street 212 Woodwork Lane
Palatine, Illinois 60067 Palatine, Illinois 60067
Tel: 800-627-0033 Tel: 800-223-3977
847-991-3300 Fax: 847-991-8924
Fax: 847-991-3385

• Calibration Services
• Technical Services
• Engineering and Custom Fabrication
Services
• Repair Services

Clean Air Express Contact Us


A Division of Clean Air Engineering For Your Convenience we Accept:
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
AIR POLLUTION SAMPLING EQUIPMENT
Table of Contents
SOURCE SAMPLING EQUIPMENT SOURCE SAMPLING EQUIPMENT CONTINUED
Page Page
Method 2 ................................................................ 1-3 Method 5 ................................................................ 1-7
Air Velocity Kit ..................................................... 1-3 Isokinetic Sampling Nozzles Accessories ......... 1-28
Pitot Assemblies .................................................. 1-3 Method 5 Ball Joint (O-ring) Glassware Sets .. 1-29
Replacement Pitot for Pitot Assemblies .............. 1-3 Glassware Shipping Case ................................ 1-29
Traverse Umbilical Cable .................................... 1-3 Individual Ball Joint Glassware and Clamps ..... 1-31
Solid Thermocouples .......................................... 1-4 Teflon® Impingers/Connectors/Filter Holders .... 1-31
Method 3 ................................................................ 1-5 Filter Holders, Frits and Clamp Rings ............... 1-32
Flue Gas Analyzer ............................................... 1-5 Tared Filter Media ............................................. 1-33
Tedlar Bags ......................................................... 1-6 Filters - Glass, Quartz and Teflon® .................... 1-34
Sample Pump ..................................................... 1-6 Method 6 .............................................................. 1-35
Method 5 ................................................................ 1-7 Method 6 / Vost Control Console ...................... 1-35
Method 5 Sampling Train .................................... 1-7 Vost Control Console Shipping Case ................ 1-35
Cateco Method 5 Sampling Train ........................ 1-9 Method 6 Midget Sample Unit ........................... 1-36
Isokinetic Control Console ................................ 1-13 Method 6 Umbilical Cable ................................. 1-36
Control Console Shipping Case ........................ 1-15 Method 6 Individual Glassware ......................... 1-37
Critical Orifice Set .............................................. 1-15 Method 6 Glassware Accessories ..................... 1-37
Impinger Outlet .................................................. 1-15 Method 6 Impinger Set ...................................... 1-38
TI 86 Programmed Calculator ........................... 1-16 Method 6 Heated Sampling Probe .................... 1-38
Replacement Dry Gas Meter ............................. 1-16 Method 8A & SO3 ................................................. 1-39
Calibration Dry Gas Meter ................................. 1-16 8A & SO3 Controlled Condensation System ..... 1-39
Sample Unit Oven Compartment ...................... 1-17 8A & SO3 Probe ................................................ 1-41
Cateco Heated Filter Unit ................................. 1-17 8A & SO3 Glassware ......................................... 1-42
Modular Sample Unit ........................................ 1-18 Method 17 ............................................................ 1-43
Impinger Compartments .................................... 1-18 Method 17 Probes ............................................. 1-43
Heated Sample Probe ...................................... 1-19 Method 17 Umbilical Cables ............................. 1-43
Water-Cooled Sampling Probe ......................... 1-21 Nozzles, Filter Holders & Associated Items ...... 1-43
Heated Probe Liners ......................................... 1-23 Method 17 Train ................................................ 1-44
Unheated Probe Liners ..................................... 1-24 Method 23 ............................................................ 1-45
Stainless Steel Ball Joint and Socket ................ 1-24 Method 23 Sampling Train ................................ 1-45
Replacement Pitot for Probe Assemblies .......... 1-25 Method 29 ............................................................ 1-47
Method 5 Probe Rewrap Kits ............................ 1-25 Method 29 Sampling Train ................................ 1-47
Stainless Steel Port Adapter Seal Assembly ..... 1-25 Method 30B .......................................................... 1-49
Sample Recovery Kit ......................................... 1-26 Method 30B Control Console ............................ 1-49
Probe Rod Kits and Probe Wash Bottles .......... 1-26 Method 30B Gas Conditioner ............................ 1-51
Sample Containers ............................................ 1-26 Method 30B Probe ............................................ 1-51
Method 5 Umbilical Cable ................................. 1-27 Method 201A ........................................................ 1-54
Isokinetic Sampling Nozzles ............................. 1-27 PM10 Cyclone Package .................................... 1-54

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
AIR POLLUTION SAMPLING EQUIPMENT
Table of Contents
CEM EQUIPMENT PARTS & ACCESSORIES
Page Page
NOX Analyzers ...................................................... 2-3 Filter Holders & Frits ........................................... 4-3
ECO Physics NOX Analyzer................................. 2-3 47 mm Stainless Steel Filter Holder ................... 4-3
CEM Probes .......................................................... 2-4 47 mm Teflon Filter Holder .................................. 4-3
JCT Heated Filter Probe ..................................... 2-4 Cartridge Style Stainless Steel Filter Holder ....... 4-3
CEM Heated Filter Probe .................................... 2-5 Fritted Holder ...................................................... 4-3
Heated CEM Probes ........................................... 2-6 Disposable In line Filter ........................................ 4-3
CEM Equipment ................................................... 2-7 Peristaltic Pumps and Sample Pumps ............... 4-4
Cateco CEM Heated Filter Unit ........................... 2-7 ADI Pumps .......................................................... 4-4
Large Cateco CEM Heated Filter Unit ................ 2-8 Gast Pumps ........................................................ 4-4
RATA & CEM Equipment ...................................... 2-8 KNF Pumps ......................................................... 4-4
CEM Heated 3 Point Probe ................................. 2-8 Masterflex Pumps ............................................... 4-4
Heated Sample Line ........................................... 2-9 Thomas Pumps ................................................... 4-4
Temperature Controllers ..................................... 2-10 Clean Air Pumps ................................................. 4-4
Universal Temperature Controller ....................... 2-10 Regulators ............................................................ 4-5
Multiple Zone Temperature Controller ................. 2-10 Brass Regulators ................................................ 4-5
Rack Mount Temperature Controller ................... 2-10 Stainless Steel Regulators .................................. 4-5
Sample Gas Conditioners ................................. 2-11 Heating Element ................................................... 4-6
MAK 10 Gas Conditioner .................................. 2-11 Silicone Heaters .................................................. 4-6
SGC4000 Gas Conditioner ............................... 2-12 High Temperature Glass Heaters ........................ 4-7
Stainless Steel Coil Condenser ........................ 2-12 High Temperature Cable Heaters ........................ 4-7
CEM Control Panels ........................................... 2-13 Cartridge, Strip & Tubular Heaters ...................... 4-7
Dilution Control Panel ....................................... 2-13 Temperature Controllers ..................................... 4-8
FLW6 Flow Panel .............................................. 2-13 Fuji Controllers .................................................... 4-8
5 Channel Calibrator ......................................... 2-14 Watlow Controllers .............................................. 4-8
Sample Gas Distribution Module ...................... 2-14 Clean Air Controllers ........................................... 4-8
Tubing and Pipe ................................................... 4-9
Stainless Steel Tubing and Pipe ......................... 4-9
Inconel Tubing and Pipe ..................................... 4-9
PORTABLE ANALYZERS Titanium Tubing and Pipe ................................... 4-9
Page Flexible Tubing .................................................. 4-10
Portable Gas Analyzers ....................................... 3-3 Teflon® Tubing .................................................... 4-10
ECOM-AC Plus ................................................... 3-3 Accessories ........................................................ 4-11
Testo 350 ............................................................ 3-4 Tube Compression Fittings ............................... 4-11
Testo 330 ............................................................ 3-5 Amphenol Connector Parts ..................................4-8
Testo 335 ............................................................ 3-5 Flowmeters, Solenoids & Solid State Relays .... 4-12
Portable Analyzers .............................................. 3-6 Manometers and Replacement Parts ............... 4-12
Testo 880 ............................................................ 3-6 Quick Wire Connectors & Equipment Fans ...... 4-14

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
All Clean Air Engineering sampling trains con-
tain components that are compatible with and
comparable to systems currently used in the
industry today.

Let the account teams at Clean Air Engineer-


ing Express help you assemble these sampling
train components required to perform EPA par-
SOURCE SAMPLING EQUIPMENT
ticulate and gaseous sampling. We have all the Page
equipment you need, when you need it. Method 2 ................................................................ 1-3
Air Velocity Kit ..................................................... 1-3
Pitot Assemblies .................................................. 1-3
Replacement Pitot for Pitot Assemblies .............. 1-3
Traverse Umbilical Cable .................................... 1-3
Solid Thermocouples .......................................... 1-4
Method 3 ................................................................ 1-5
Flue Gas Analyzer ............................................... 1-5
Source Sampling Equipment

Tedlar Bags ......................................................... 1-6


Sample Pump ..................................................... 1-6
Method 5 ................................................................ 1-7
Method 5 Sampling Train .................................... 1-7
Cateco Method 5 Sampling Train ........................ 1-9
Isokinetic Control Console ................................ 1-13
Control Console Shipping Case ........................ 1-15
Critical Orifice Set .............................................. 1-15
Impinger Outlet .................................................. 1-15
TI 86 Programmed Calculator ........................... 1-16
0032 Replacement Dry Gas Meter ............................. 1-16
Calibration Dry Gas Meter ................................. 1-16
Sample Unit Oven Compartment ...................... 1-17
Cateco Heated Filter Unit ................................. 1-17
Modular Sample Unit ........................................ 1-18
Impinger Compartments .................................... 1-18
Heated Sample Probe ...................................... 1-19
Water-Cooled Sampling Probe ......................... 1-21
Heated Probe Liners ......................................... 1-23
Unheated Probe Liners ..................................... 1-24
Stainless Steel Ball Joint and Socket ................ 1-24
Replacement Pitot for Probe Assemblies .......... 1-25
Method 5 Probe Rewrap Kits ............................ 1-25
Stainless Steel Port Adapter Seal Assembly ..... 1-25
Sample Recovery Kit ......................................... 1-26
Probe Rod Kits and Probe Wash Bottles .......... 1-26
Sample Containers ............................................ 1-26
051621 Method 5 Umbilical Cable ................................. 1-27
Isokinetic Sampling Nozzles ............................. 1-27

Clean Air Express


A Division of Clean Air Engineering
1-1 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®

SOURCE SAMPLING EQUIPMENT CONTINUED


Page
Method 5 ................................................................ 1-7
Isokinetic Sampling Nozzles Accessories ......... 1-28
Method 5 Ball Joint (O-ring) Glassware Sets .. 1-29
Glassware Shipping Case ................................ 1-29
Individual Ball Joint Glassware and Clamps ..... 1-31
Teflon® Impingers/Connectors/Filter Holders .... 1-31
Filter Holders, Frits and Clamp Rings ............... 1-32
Tared Filter Media ............................................. 1-33

Source Sampling Equipment


Filters - Glass, Quartz and Teflon® .................... 1-34
Method 6 .............................................................. 1-35
Method 6 / Vost Control Console ...................... 1-35
Vost Control Console Shipping Case ................ 1-35
Method 6 Midget Sample Unit ........................... 1-36
Method 6 Umbilical Cable ................................. 1-36
Method 6 Individual Glassware ......................... 1-37
Method 6 Glassware Accessories ..................... 1-37
Method 6 Impinger Set ...................................... 1-38
Method 6 Heated Sampling Probe .................... 1-38
Method 8A & SO3 ................................................. 1-39
8A & SO3 Controlled Condensation System ..... 1-39
8A & SO3 Probe ................................................ 1-41
8A & SO3 Glassware ......................................... 1-42
Method 17 ............................................................ 1-43
Method 17 Probes ............................................. 1-43
Method 17 Umbilical Cables ............................. 1-43
Nozzles, Filter Holders & Associated Items ...... 1-43
Method 17 Train ................................................ 1-44
Method 23 ............................................................ 1-45
Method 23 Sampling Train ................................ 1-45
Method 29 ............................................................ 1-47
Method 29 Sampling Train ................................ 1-47
Method 30B .......................................................... 1-49
Method 30B Control Console ............................ 1-49
Method 30B Gas Conditioner ............................ 1-51 0028
Method 30B Probe ............................................ 1-51
Method 201A ........................................................ 1-54
PM10 Cyclone Package .................................... 1-54

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-2
SOURCE SAMPLING EQUIPMENT ®
Air Velocity Kit
Each kit includes:
• Stainless steel standard pitot tube Part Number Item
• Inclined-vertical manometer 0051-5 0-5” Air Velocity Kit (8” pitot)
Method 2

• Two (2) 9’ lengths of rubber tubing


0051-5L 0-5” Air Velocity Kit (18” pitot)
• Air velocity calculator slide rule
• Magnetic mounting clips 0051-10 0-10” Air Velocity Kit (18” pitot)
• Additional gauge oil 0051-10S 0051-10 with “S” type pitot
• Steel carrying case.

Pitot Assemblies
Pitot assemblies include:
• “S” type pitot
• Grounded Stack Thermocouple Part Number
• Pitot and Thermocouple are shrouded
03 - Length (0306 = 6 Ft. Pitot Assembly)
into a 1” stainless steel sheath
*Custom order lengths always available
• Geometric pitot calibration is included.
Method 2

Wind tunnel calibration optional


• For Overall length add 6” to effective

Replacement Pitot for Pitot Assemblies

Part Number
Geometric calibration is included with re-
03 - Length - E (0306E = 6 Ft. Replacement Pitot)
placement pitot. 1/4” O. D. stainless steel
*Lengths indicate effective length. Overall length add
tube construction.
6”

Traverse Umbilical
Method 2

Lightweight umbilical constructed of two


polyethylene pitot lines and one polyvi- Part Number
nyl-coated thermocouple extension wire, 0350 - Length (0350 - 25 = 25 Ft. Umbilical)
wrapped in nylon mesh material.

Clean Air Express


A Division of Clean Air Engineering
1-3 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Solid Thermocouples
Type “K” thermocouple, grounded, stainless steel sheath, 1/8”O. D. with standard K-
Type male plug. Custom Thermocouple available in as few as three days.
Part Number Item

Method 2
0315.5 6” solid thermocouple .250 O. D.
03152 27” solid thermocouple .125 O. D. for 2’ effective instrument
03153 39” solid thermocouple .125 O. D. for 3’ effective instrument
03154 51” solid thermocouple .125 O. D. for 4’ effective instrument
Specification: 03155 63” solid thermocouple .125 O. D. for 5’ effective instrument
• Sheath- Stainless steel 03156 75” solid thermocouple .125 O. D. for 6’ effective instrument
• Style- Quick Disconnect Stan-
03157 87” solid thermocouple .125 O. D. for 7’ effective instrument
dard Male Plug
• Calibration- Type K 03158 99” solid thermocouple .125 O. D. for 8’ effective instrument
• Diameter- 0.125 (1/8)” 03159 111” solid thermocouple .125 O. D. for 9’ effective instrument
• Junction- Grounded 031510 123” solid thermocouple .125 O. D. for 10’ effective instrument
• Continuous Temperature Limit- 031511 135” solid thermocouple .125 O. D. for 11’ effective instrument
1600°F 031512 147” solid thermocouple .125 O. D. for 12’ effective instrument

Method 2
031513 159” solid thermocouple .125 O. D. for 13’ effective instrument
031514 171” solid thermocouple .125 O. D. for 14’ effective instrument

Thermocouples Accessories

Clean Air Express has a huge selection of Thermocouples and Thermocouples ac-
cessories. Custom Lengths are available.
0315G 0315P 0315T

Part Number Item


0315-G Type K wire, glass braid insulation, 20 AWG, (900 Deg. F)
0315-P Type K wire, polyvinyl insulation, (stranded) 20 AWG
0316M 0316F 0316MM 0315-T Type K wire, Teflon® insulation, 22 AWG, (450 Deg. F) Method 2
0316-M Plug, type K, standard male
0316-F Plug, type K, standard female
0316-MM Plug, type K, mini male
0316FM 0316PMSI 0316SM 0316-FM Plug, type K, mini female
0316-PMSI Type K, standard female, panel mount snap in (1.2”x 0.64” cutout)
0316-SM Type K, standard female, panel mount in ½” conduit hole
0316PMMINI Type K, mini female, panel mount snap in (0.66”x 0.32” cutout)
0316PMMINI
Clean Air Express
A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-4
SOURCE SAMPLING EQUIPMENT ®
Flue Gas Analyzer

Clean Air Express Flue gas Analyzer rapidly analyzes gas


mixtures, specifically to determine carbon dioxide, oxygen
Method 3

and carbon monoxide.

Burrell Allied Cabinet Model Gas Analyzer:


Graduated 100-ml gas measuring burette, one contact and
two auto bubbler absorption pipettes for determining carbon
dioxide, oxygen and carbon monoxide levels.

Burrell Industro Model B Gas Analysis System:


Graduated 0-21% gas measuring burette, one contact and
two auto bubbler absorption pipettes for determining carbon
dioxide, oxygen and carbon monoxide levels. Solutions in-
cluded.
Method 3

Features:
• The Method 3 INDUSTRO-B is a simplified instrument for the rapid and accurate field analysis of gas mixtures.
• For the determination of carbon dioxide, oxygen and carbon monoxide in gas mixtures.
• Commonly used in the analysis of chimney gases for the regulation of combustion in coal-, oil-, and gas-fired
furnaces.
• It can also be used for combustion control, furnace atmosphere analysis, air-leak detection, research and plant
control, calibration of control instruments, and EPA testing.
• Minimum number of glass parts combined with metal components for rugged field applications.
• Two auto-bubbler pipettes and one contact pipette.
• Bulb type burette, 50 ml. graduated 0 to 21% in 0.2%.
• Carrying case
• Operating instructions
• Price also includes one 3 ounce bottle of each Reagent.
Method 3

• Reagents are: Oxsorbent, Di-Sorbent, Cosorbent and Burette Solution.


• DIMENSIONS: 15 inches high x 9 inches wide x 4 inches deep.
• WEIGHT: 10 pounds

Part Number Item


0650 Allied cabinet model (A)
06501 Same as 0650 with three contact bubblers
06502 Industro model B
06502A Industro model B without solutions

Clean Air Express


A Division of Clean Air Engineering
1-5 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Tedlar Bags
®

Unlike other sample bag materials, Tedlar® film resists gas permeation - both into
and out of the bag, assuring sample integrity for all applications. Tedlar® is rated
for continuous use from -98 to 225 F. This wide range of operation allows for use

Method 3
in very cold or very hot environments including stacks, vents, and flues. Tedlar®
film is inert to a wide range of chemicals.

Tedlar® Bags are referenced for many EPA methods, including Methods 3, 18 and
40.

*Note: We recommend shipping filled Tedlar® bags in a rigid carton to prevent


damage/discharge during shipping. Do not ship sample bags by air unless the
cargo cabin is pressurized. Do not overfill sample bags - avoid filling the bag to
more than 80% of its maximum volume. At the end of the sampling period, turn the
Optional Twist Standard Roberts
pump off and close the valve on the bag.
Valve w/ Septum Barbed Valve
Part Number
Sample Bag Size
Hose Barb Fitting Septum Fitting

Method 3
7” x 7” (1 liter) 0604T 0604SEP
12”x 12” (4 liter) 0607 0607SEP
15”x 15” (8.5 liter) 0605 0605SEP
24”x 24” (40 liter) 0608 0608SEP
24”x 36” (50 liter) 0606 0606SEP
30”x 36” (100 liter) 0609 0609SEP

Sample Pump

Single head, Teflon® lined sample pump mounted in a rugged metal enclosure.
Includes 0.5 - 5.0 LPM flow meter with stainless steel valve, Replaceable in-line
filter, Front panel mounted on/off switch and circuit breaker, Inlet and outlet have Method 3
¼” SS compression fittings.

Part Number Item


0728 Sample Pump

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-6
SOURCE SAMPLING EQUIPMENT ®
Method 5 Sampling Train

Part Number 0100-5


Method 5

The Clean Air Method 5 Train is the benchmark of the


industry. It is suited to perform isokinetic particulate
testing Referencing Federal EPA 40 CFR 60, Appendix
A, Method 5 -“Determination of Particulate Emissions
From Stationary Sources.” Other pollutants can be col-
lected in the impinger portion of the system providing
the proper reagent is utilized. A Method 5 Train is the ba-
sic equipment for several EPA Reference Methods. Ask
your Clean Air Express customer Service Representa-
tive for details on the accessories needed to perform
Methods 4, 5, 6, 8, 8A, 5I, 17, 23, 26, and 29.
Method 5

Part Number Item


0028 Isokinetic Control Console with Pump
0032 Sample Oven Compartment
0033 Impinger Compartment
05003B 3” Glassware Kit Ball Joint or Ball Joint O-Ring
0034 Stainless Steel Impinger Outlet
036050QC 50’ Umbilical Cable with Stainless Steel Quick Connects
0106BS 6’ Stainless Steel Heated Method 5 Probe with Liner and Geometric Calibration Report
0140 Stainless Steel Probe Port Adaptor Seal Assembly
Method 5

0400NS Complete Set of Stainless Steel Nozzles (1/8”, 3/16”, 1/4", 5/16”, 3/8”, and 1/2") with nuts and ferrules
0156 Sample Recovery Kit
0621 8.5 cm Glass Fiber Filters (Box of 100)

• Power Requirement: 120V and 220V configurations in stock


• Thermocouple connections: Type K
• Cabinets: Welded Aluminum Detachable/Stackable Meter and Pump
• Temperature Controllers: Solid State with 6 Channel Selector
• *Method 5 Train Components Also Available Separately.

Clean Air Express


A Division of Clean Air Engineering
1-7 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 5 Sampling Train Diagram
Method 5 Sampling Train

Method 5
Monorail Support

180 Deg.Connector
28\12 #0505

3" M5 Filter Assembly Double "L" Connector Impinger Outlet 28 \12


28\12 #0509BTFE 28\12 #0506L #0034
Cyclone Bypass 28 \12
#0504

Port Seal Adapter


#0140

M5 Probe, Liner and Nozzle

Method 5
M5 Sample Oven
#0032
4 Impinger Compartment
Stack Wall #0033

Standard Impinger Assembly


(Greenburg Smith) #05755

Modified Impinger Assembly


#05750

Method 5 Umbilical

8888

Isokinetic Control Console


#0028
250

250

Method 5
250

10
F LOW CONT ROL 9
8
7
6
5
4
3
2
VACUUM 1
P
A
U U
M
X
P

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-8
SOURCE SAMPLING EQUIPMENT ®
Cateco Method 5 Sampling Train

Part Number 0100-C5 The Method 5 Cateco Sampling Train is similar to the
Method 5 train except that it replaces the Modular
Method 5

Sample Unit with a more versatile Cateco Heated Fil-


ter Unit. Separating the probe and heated filter from the
glassware makes this train ideal for testing vertical and
hard to access locations. The Clean Air Cateco Method
5 Train is suited to perform isokinetic particulate test-
ing Referencing Federal EPA 40 CFR 60, Appendix
A, Method 5 -“Determination of Particulate Emissions
From Stationary Sources.” Other pollutants can be col-
lected in the impinger portion of the system providing
the proper reagent is utilized. Many components of the
Cateco Method 5 Train are also basic equipment for
several other EPA Reference Methods. Ask your Clean
Air Express customer Service Representative for details
about the accessories needed to perform Methods 4, 5,
Method 5

6, 8, 8A, 5I, 17, 23, 26, and 29.

Part Number Item


0028 Isokinetic Control Console with Pump
0035 Cateco Heated Sample Oven Compartment
0033 Impinger Compartment
0500C 3” Cateco Ball Joint or Ball Joint O-Ring Glassware Set
00368 8.5 cm stainless steel filter assembly
0034 Stainless Steel Impinger Outlet
036050QC 50’ Umbilical Cable with Stainless Steel Quick Connects
0361EXT 10’ Cateco Extension
0106BS 6’ Stainless Steel Heated Method 5 Probe with Liner and Geometric Calibration Report
Method 5

0140 Stainless Steel Probe Port Adaptor Seal Assembly


0400NS Complete Set of Stainless Steel Nozzles (1/8”, 3/16”, 1/4", 5/16”, 3/8”, and 1/2") with nuts and ferrules
0156 Sample Recovery Kit
0621 8.5 cm Glass Fiber Filters (Box of 100)

• Power Requirement: 120V and 220V configurations in stock


• Thermocouple connections: Type K
• Cabinets: Welded Aluminum Detachable/Stackable Meter and Pump
• Temperature Controllers: Solid State with 6 Channel Selector
• *Method 5 Train Components Also Available Separately.
Clean Air Express
A Division of Clean Air Engineering
1-9 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Cateco Method 5 Sampling Train Diagram
Cateco Method 5 Sampling Train

Method 5
Cateco Heated Filter Oven
#0035

Socket to Hose Barb


Connector 28/12
#0508

Port Seal Adapter 180 Deg.Connector


#0140 28/12 #0505
M5 Probe, Liner and Nozzle
Impinger Outlet 28/12
#0034
3" M5 Cateco Filter Assembly
28/12 #0037

Method 5
Cateco Umbilical Extension
Stack Wall

4 Impinger Compartment
#0033

Standard Impinger Assembly


(Greenburg Smith) #05755

Modified Impinger Assembly


#05750

Method 5 Umbilical

8888

Isokinetic Control Console

Method 5
#0028
250

250

250

FLO W CONTROL

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
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1-10
SOURCE SAMPLING EQUIPMENT ®
Method 5 CE Sampling Train
Part Number 0100-5-220VCE
Method 5
Method 5

The Clean Air Method 5 Train is suited to perform isokinetic particulate testing referencing US EPA 40 CFR 60, European
prEN 13284-1. It is also compatible with Standard ISO 9096 for sampling particulates emissions from chimneys or smoke
stacks. Condensable pollutants can be collected in the impingers per EPA Method 202.
Part Number Item
0028220MCE Isokinetic Control Console with Pump – CE Marked
0032220CE Sample Oven Compartment – CE Marked
0033 Impinger Compartment
05003B 3” Glassware Kit Ball Joint or Ball Joint O-Ring
0034 Stainless Steel Impinger Outlet
036050QCCE 50’ Umbilical Cable with Stainless Steel Quick Connects – CE Marked
0106BS220CE 6’ Stainless Steel Heated Method 5 Probe with Liner and Geometric Calibration Report – CE Marked
Method 5

0140 Stainless Steel Probe Port Adaptor Seal Assembly


0400NS Complete Set of Stainless Steel Nozzles (1/8”, 3/16”, 1/4", 5/16”, 3/8”, and 1/2") with nuts and ferrules
0156 Sample Recovery Kit
0621.26 8.26 cm Glass Fiber Filters (Box of 100)

• Power Requirement: 220V configurations in stock


• Thermocouple connections: Type K
• Cabinets: Welded Aluminum Detachable/Stackable Meter and Pump
• Temperature Controllers: Solid State with 6 Channel Selector
• *Method 5 Train Components Also Available Separately.
Clean Air Express
A Division of Clean Air Engineering
1-11 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 5 CE Sampling Train Diagram
Method 5 Sampling Train

Method 5
Monorail Support

180 Deg.Connector
28\12 #0505

3" M5 Filter Assembly Double "L" Connector Impinger Outlet 28 \12


28\12 #0509BTFE 28\12 #0506L #0034
Cyclone Bypass 28 \12
#0504

Port Seal Adapter


#0140

M5 Probe, Liner and Nozzle

Method 5
M5 Sample Oven
#0032
4 Impinger Compartment
Stack Wall #0033

Standard Impinger Assembly


(Greenburg Smith) #05755

Modified Impinger Assembly


#05750

Method 5 Umbilical

8888

Isokinetic Control Console


#0028
250

250

Method 5
250

10
F LOW CONT ROL 9
8
7
6
5
4
3
2
VACUUM 1
P
A
U U
M
X
P

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-12
SOURCE SAMPLING EQUIPMENT ®
Isokinetic Control Console

The Clean Air Express Method 5 Isokinetic Control Console is de-


signed to allow monitoring and control of temperatures, pressures,
gas velocities and sample flow rates to maintain Isokinetic sam-
Method 5

pling conditions. Top quality components and field proven durabil-


ity make this the most dependable control console you can buy.
Compatible with most systems currently in use. Suitable for EPA
methods: 4, 5, 5I, 6, 8, 8A, 13, 17, 23, 26, 29, and many more (with
proper accessories).

Specifications
• Sample Pump: Pulsation Free 1/3 HP Rotary Vane Vacuum
Pump (26” Hg Vac, 2 cfm @ 15” Hg) 120 V / 230 V, 50 /60 Hz
• Dry Gas Meter: S-275 (L/rev., Ft./rev., & m3/rev. options)
• Manometer: 8” Dual Incline with Stainless Steel Quick-Con-
nects Solenoid Valves Provide Zeroing Ability at any Time
• Timer: Digital LCD w/ Battery Backup (Displays h, m, s)
Method 5

• Umbilical Power Output Connection: Amphenol 4-pin Fused


• Auxiliary Power Output Connection: 3 pin 120 V Receptacle
• Pitot Inlet Connections: 3/8” Stainless Steel Quick Connects
• Sample Inlet Connection: 1/2”” Stainless Steel Quick Connect
w/ Stainless Steel Valves
• Pumpless: Integrated Gas Sample System
• Temperature Controllers: Solid State for Probe, Filter, and 6
Channel Selector
• Thermocouple Connections: K-Type Panel Mount
• Cabinets: Welded Aluminum, Detachable/Stackable Meter and
Pump
• Quick-Release: Access Doors for Both Meter and Pump
• External Dimensions (h x w x d): 17.5” x 12” x 27” (445 mm x
305 mm x 686 mm)
Method 5

• Weight: 70 lbs. (32 kg)

Part Number Item


0028 Control Console and Pump
0028-220M Control Console and Pump(220 V Metric)
0028-110M Control Console and Pump(110 V Metric)
0028-PMP Pump Assembly US 120V
0028-P220 Pump Assembly Metric 220V

Clean Air Express


A Division of Clean Air Engineering
1-13 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Isokinetic Control Console Diagram
9133K 9103
START

9134 9136 9135 9135


8888
STOP

Method 5
MIN. SEC. R ESET

9922
POWER PUMP VALVES + LEAK CHECK

91301 9444DBL6
AMBIE NT T EMP.
AUX IL IARY

250 DGM. OUTLET


DGM. INLET
I MP. OUTLET
S TACK

91301 91031
250 PROBE

91301 91031 00588


250 FILTER
FINE
0419SNV

0757
I MP.
STACK PROBE FILTER OUTLET AUXILIARY 10

Method 5
1 2 3 4 5
FLOW CONTROL 9
0316PMSI 8
0017 COARSE 7
6
OPEN CLOSE 5
4
3
2
9141A 9141A
VACUUM 1
A P
U 99381
U
M
X
P
PITOT
SAMPLE
LOOSEN
VACUUM PRESSURE + I NLET

9110SR 9507 9518


PUMP
- 9501 0418SBU
9418 I .G.S.

Method 5
0028-PMP

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
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1-14
SOURCE SAMPLING EQUIPMENT ®
Control Console Shipping Case

Part Number Item


Method 5

0028MC Meter Box Shipping Case


0028PC Pump Box Shipping Case

ATA rated durable fiberglass and wood shipping case. Protects meter and pump
from shipping damage.

Critical Orifice Set


Method 5

Part Number Item


0020 Critical orifice set
0020-S Individual critical orifice

To be used as a dry gas meter calibration reference, the Clean Air Engineering Ex-
press Critical orifice offers 1/2” stainless steel quick connects with an internal stain-
less steel orifice plate. A set contains six orifices ranging from 10- 34 LPM, as pre-
scribed in EPA Method 5. Each set comes complete with a dust-proof/moisture proof
lifetime guaranteed carrying case. Individual calibration sheets are also included.

Impinger Outlet
Method 5

Part Number Item


0034 Impinger Outlet 3/8” tube outlet connection
0034QC Impinger Outlet 1/2" Quick Connect outlet
*Optional quick connect fittings available

The impinger outlet is connected to the last impinger in the sample train and provides
a rigid mount for the sample umbilical. Designed to fit the quick release clamp on the
Clean Air Express impinger compartments. Stainless steel construction, 28/12 ball
joint socket inlet connection, Brass check valve, 3/8” tube or 1/2” quick connect outlet
connection and 1/4” type K thermocouple.
Clean Air Express
A Division of Clean Air Engineering
1-15 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
TI 86 Programmed Calculator
Part Number Item
0004 Calculator with Programs
Programs Included:

Method 5
• Traverse Points
• Stack Gas Moisture Content
• Stack Gas Velocity and Volumetric Flow Rate
• Nozzle Size and K-Factor
• Stack Gas Saturation Moisture Content
• Critical Orifice Field Calibration
• Post-Test Isokinetic
Pre-programmed with Isokinetic stack sampling calculations. Programmed in English
and metric units.

Calibration Dry Gas Meters

Method 5
Part Number Item
0390 U.S. Secondary Standard
0392 Metric Secondary Standard

S275 dry gas meter calibrated specifically for use as a secondary standard when
calibrating other dry gas meters or metering consoles. Includes: stainless steel fittings
and dial thermometer.

Replacement Dry Gas Meters


Part Number Item Method 5
0028D S 275 Replacement Dry Gas Meter Assembly
0028DM S 275 Metric Replacement Dry Gas Meter Assembly for M-5 Meter
9922 S 275 .1 CU. FT./rev. Dry Gas Meter
99221 S 275 m3/rev. Dry Gas Meter
0393 S 275 Liter/rev. Dry Gas Meter

Replacement dry gas meters are available for use in many of today’s systems. Clean
Air Express can also rebuild and calibrate your present meter control console.

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-16
SOURCE SAMPLING EQUIPMENT ®
Sample Unit Oven Compartment
Part Number Item
0032 120V Sample Unit Oven Compartment
0032-220 220V Sample Unit Oven Compartment
Method 5

Specifications
• Voltage Requirement: 120 V / 220V
• Power Requirement: 500 W
• Auxiliary Power Output Connection: 3 pin 120 V receptacle
• Probe Power Output Connection: 3 pin 120 V receptacle
• Thermal Couple Connection: K-Type panel mount
• External Dimensions (h x w x d): 23.5” x 10.75” x 17.5”(597 mm x 273
mm x 444 mm)
• Internal Dimensions (h x w x d): 19.5” x 8.5” x 8.25” (495 mm x 216
mm x 210 mm)
• Weight: 18 lbs. (8.2 kg)
The light-weight aluminum sample unit oven compartment is used for testing methods that require an out-of-stack heated
filter. This unit features a rugged cast aluminum probe support arm, monorail support hanger, Impinger compartment slide
Method 5

rails, and two access doors. Compatible with industry standard umbilicals, probes, and Impinger compartments.

Cateco Heated Filter Unit

Part Number Item


0035 120V Cateco Heated Filter Unit
0035-220 220V Cateco Heated Filter Unit

Specifications
• Voltage Requirement: 120 V / 220V
• Power Requirement: 300 W
• Umbilical Power Input Connection: Amphenol 4-pin
Method 5

• Auxiliary Power Output Connection: 3 pin 120 V receptacle


• Thermal Couple Connection: K-Type panel mount
• External Dimensions (h x w x d): 7.5” x 9.25” x 16.25”
• Internal Dimensions (h x w x d): 6.25” x 7.25” x 7.25”
• Weight: 7 lbs. (3.2 kg)

The double-wall aluminum constructed heated filter unit is an excellent alternative to the much larger Modular Sample
Unit. It is ideally suited for applications that require vertical sampling. The case is extremely lightweight and durable, and
heats quickly with its small heating area. The probe is mounted through an aluminum arm identical to those used on the
Modular Sample Unit. Electrical connections are compatible with those used in the industry. It is designed for use with
Clean Air Express stainless steel or glass filter holders.
Clean Air Express
A Division of Clean Air Engineering
1-17 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Modular Sample Unit Diagram

Method 5
Impinger Compartments

Method 5
Part Number Item
0033 4 Impinger Compartment
0030 8 Impinger Compartment

Modular Sample Unit

Method 5
Part Number Item
0031 120V Modular Sample Unit
0031-220 220V Modular Sample Unit

The Modular Sample Unit consist of a Sample Unit Oven Compartment


and a 4 or 8 Impinger Compartment. Includes quick release system.

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-18
SOURCE SAMPLING EQUIPMENT ®
Method 5 Heated Sampling Probe
With 28/12 Ball Joint / 5/8” Chamfered End Liner
Part Number Liner Material Item
0104-B- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Method 5

0106-B- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe


0108-B- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0110-B- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 28/12” Ball Joint / 14/35 Male Tapered End Liner
Part Number Liner Material Item
0104-BT- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
0106-BT- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
0108-BT- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0110-BT- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
Heated Sampling Probe Includes: With 28/12 Ball Joint O-ring / 5/8” Chamfered End Liner
• Heated Liner - 28/12 ball joint, 28/12 Part Number Liner Material Item
ball joint o-ring, 14/35 male taper or 0104-BO- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Method 5

5/8” chamfered end. 0106-BO- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
• Type K probe liner thermocouple with 0108-BO- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
standard male plug
0110-BO- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
• Type K stack thermocouple with stan-
dard male plug With 28/12” Ball Joint O-ring / 14/35 Male Tapered End Liner
• Type “S” pitot Part Number Liner Material Item
0104-BOT- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Liner material: 0106-BOT- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
(P) Pyrex (Q) Quartz (S) 316 stainless 0108-BOT- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
steel (I) Inconel (Titanium) Titanium 0110-BOT- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 5/8” Chamfered End / 14/35 Male Tapered End Liner
Power Requirement: Part Number Liner Material Item
120V AC or 220V configurations are avail-
0104-T- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
able.
Method 5

0106-T- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe


0108-T- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0110-T- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
Clean Air Express Method 5 Heated Sampling Probes feature a unique sheathed design that allows quick and easy re-
placement of pitot, stack thermocouple, and liner. Geometric calibration of pitot is included: wind tunnel calibration is also
an option.
*Note: Standard probes use a flexible silicone heater (Max temp. 500 deg. F). Optional high temperature heaters are
available.
*Note: Lengths below indicate effective length. To determine overall length, add 12”. Custom probe lengths and materials
are available. Please specify liner material when ordering.
Clean Air Express
A Division of Clean Air Engineering
1-19 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
Easily replaced sample liner

Internal heating element not attached to liner


Type K probe liner 1" Liner sheath fits most modular sample case probe support arms
thermocouple with
standard male plug All stainless steel construction

Grounded, replaceable,
Type K stack thermocouple
with standard male plug

Thermocouple sealed with tube union Probe end completely welded shut
to prevent inaccurate thermocouple response to prevent any positive or negative
pressure loss
Method 5 Heated Sampling Probe Diagram

1-1/4" Sch. 5 outer sheath provides an excellent

Clean Air Express


surface for sealing probe to port while also 5/8" tube nut securely
adding superior protection and stability welded to liner sheath

Web site: www.cleanair.com


2" port adapter seal assembly helps to secure
and seal probe

A Division of Clean Air Engineering


Phone: (800) 223-3977 Fax: (847) 991-8924
SOURCE SAMPLING EQUIPMENT

"S" type, replaceable, adjustable,


one-piece pitot tube
®

Method 5 Method 5 Method 5

1-20
SOURCE SAMPLING EQUIPMENT ®
Method 5 Water-Cooled Sampling Probe
With 28/12 Ball Joint / 5/8” Chamfered End Liner
Part Number Liner Material Item
0104W-B- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Method 5

0106W-B- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe


0108W-B- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0110W-B- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 28/12” Ball Joint / 14/35 Male Tapered End Liner
Part Number Liner Material Item
0104W-BT- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
0106W-BT- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
0108W-BT- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0110W-BT- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 28/12 Ball Joint O-ring / 5/8” Chamfered End Liner
Sampling Probe Includes: Part Number Liner Material Item
• Heated Liner - 28/12 ball joint, 28/12
0104W-BO- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Method 5

ball joint o-ring, 14/35 male taper or


5/8” chamfered end. 0106W-BO- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
• Type K probe liner thermocouple with 0108W-BO- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
standard male plug 0110W-BO- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
• Type K stack thermocouple with stan- With 28/12” Ball Joint O-ring / 14/35 Male Tapered End Liner
dard male plug Part Number Liner Material Item
• Type “S” pitot
0104W-BOT- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
0106W-BOT- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
Liner material:
0108W-BOT- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
(P) Pyrex (Q) Quartz (S) 316 stainless
steel (I) Inconel (Titanium) Titanium 0110W-BOT- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 5/8” Chamfered End / 14/35 Male Tapered End Liner
Power Requirement: Part Number Liner Material Item
120V AC or 220V configurations are avail- 0104W-T- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Method 5

able. 0106W-T- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe


0108W-T- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0110W-T- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe

All Clean Air Express Method 5 water-cooled probes feature 316 stainless steel construction; a replaceable probe liner;
liner heater; pitot and stack thermocouple. Geometric calibration of pitot is included: wind tunnel calibration is optional.
*Note: Standard probes use a flexible silicone heater (Max temp. 500 deg. F). Optional high temperature heaters are
available.
*Note: Below lengths indicate effective length. To determine overall length, add 21 ¼”. Custom order lengths and materi-
als are also available. Please specify liner material when ordering.
Clean Air Express
A Division of Clean Air Engineering
1-21 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 5 Water-Cooled Sampling Probe Diagram

Method 5
Method 5
Method 5

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
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1-22
SOURCE SAMPLING EQUIPMENT ®
Method 5 Heated Probe Liners
With 28/12 Ball Joint / 5/8” Chamfered End Liner
Part Number Liner Material Item
0204-B- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Method 5

0206-B- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe


0208-B- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0210-B- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 28/12” Ball Joint / 14/35 Male Tapered End Liner
Part Number Liner Material Item
0204-BT- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
0206-BT- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
0208-BT- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0210-BT- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 28/12 Ball Joint O-ring / 5/8” Chamfered End Liner
Part Number Liner Material Item
0204-BO- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Method 5

0206-BO- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe


0208-BO- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0210-BO- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 28/12” Ball Joint O-ring / 14/35 Male Tapered End Liner
Heated Probe Liner:
Part Number Liner Material Item
• Liner Connection - 28/12 ball joint,
28/12 ball joint o-ring, 4/35 male taper 0204-BOT- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
or 5/8” chamfered end. 0206-BOT- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
0208-BOT- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
Liner material: 0210-BOT- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
(P) Pyrex (Q) Quartz (S) 316 stainless With 5/8” Chamfered End / 14/35 Male Tapered End Liner
steel (I) Inconel (Titanium) Titanium Part Number Liner Material Item
0204-T- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Method 5

Power Requirement: 0206-T- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe


120V AC or 220V configurations are avail-
0208-T- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
able.
0210-T- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe

Clean Air Express Method 5 Heated Probes Liners come in a variety of sizes and materials. Made for professionals and
designed for use in Clean Air Express Method 5 Probes but will fit all 5/8” OD probe liner applications
*Note: Standard probes use a flexible silicone heater (Max temp. 500 deg. F). Optional high temperature heaters are
available.
*Note: Lengths below indicate effective length of Method 5 Probe Assembly. Custom order lengths and materials are also
available. Please specify liner material when ordering.
Clean Air Express
A Division of Clean Air Engineering
1-23 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 5 Unheated Probe Liners
With 28/12 Ball Joint / 5/8” Chamfered End Liner
Part Number Liner Material Item
0224-B- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe

Method 5
0226-B- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
0228-B- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0230-B- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 28/12” Ball Joint / 14/35 Male Tapered End Liner
Part Number Liner Material Item
0224-BT- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
0226-BT- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
0228-BT- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
0230-BT- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 28/12 Ball Joint O-ring / 5/8” Chamfered End Liner
Part Number Liner Material Item
0224-BO- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
Unheated Probe Liner:

Method 5
0226-BO- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
• Liner Connection - 28/12 ball joint,
28/12 ball joint o-ring, 4/35 male taper 0228-BO- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
or 5/8” chamfered end. 0230-BO- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
With 28/12” Ball Joint O-ring / 14/35 Male Tapered End Liner
Liner material: Part Number Liner Material Item
(P) Pyrex (Q) Quartz (S) 316 stainless 0224-BOT- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
steel (I) Inconel (Titanium) Titanium 0226-BOT- (P), (Q), (S), (I),(Titanium) 6’ M-5 Probe
0228-BOT- (P), (Q), (S), (I),(Titanium) 8’ M-5 Probe
Clean Air Express Method 5 Unheated 0230-BOT- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe
Probes Liners come in a variety of sizes
With 5/8” Chamfered End / 14/35 Male Tapered End Liner
and materials.
*Note: Below lengths indicate effective Part Number Liner Material Item
length of Method 5 Probe Assembly. Cus- 0224-T- (P), (Q), (S), (I),(Titanium) 4’ M-5 Probe
tom order lengths and materials are also
available. Please specify liner material
0226-T-
0228-T-
(P), (Q), (S), (I),(Titanium)
(P), (Q), (S), (I),(Titanium)
6’ M-5 Probe
8’ M-5 Probe
Method 5
when ordering. 0230-T- (P), (Q), (S), (I),(Titanium) 10’ M-5 Probe

Stainless Steel Ball-Joint and Socket


Part Number Item
9603 Stainless Steel Ball-Joint with or without O-Ring
9604 Stainless Steel Socket Joint

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-24
SOURCE SAMPLING EQUIPMENT ®
Replacement Pitot for Probe Assemblies
Part Number Material Item
0304-P- (S),(I),(Titanium) 4’ Replacement Pitot
0306-P- (S),(I),(Titanium) 6’ Replacement Pitot
Method 5

0308-P- (S),(I),(Titanium) 8’ Replacement Pitot


0310-P- (S),(I),(Titanium) 10’ Replacement Pitot
0312-P- (S),(I),(Titanium) 12’ Replacement Pitot

Geometric calibration included with replacement pitot. Note: Lengths indicate effec-
tive length. To determine overall length add 6”. Custom order lengths are also avail-
able.
*Materials of construction: (S) stainless steel (I) Inconel (Titanium)

Method 5 Probe Rewrap Kits


Method 5

Part Number Item


01492 Silicone heater for 2’ effective probes
01495 Silicone heater for 3’-5’ effective probes
01496 Silicone heater for 6’ effective probes
01499 Silicone heater for 7’-9’ effective probes
014914 Silicone heater for 10’ effective probes
0150-2 Rewrap kit for 2’-10’ effective probes
0150-12 Rewrap kit for 12’-20’ effective probes
Kits include heating element, tape and connectors.

Stainless Steel Port Adapter Seal Assembly


Method 5

Part Number Item


0140 Port Adaptor Seal Assembly. 2” NPT
01404 Port Adaptor Plate – 4” flange
01406 Port Adaptor Plate – 6” flange

 01404SP 4” Dia. Silicon Plug
For use with Clean Air Express sheathed Method 5 probe.

Clean Air Express


A Division of Clean Air Engineering
1-25 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Sample Recovery Kit
Part Number Item
Sample recovery kit for 10’ probe contains:
• (1) 10’ Probe rod kit

Method 5
0156 • (5) Nozzle Brushes
• (2) 500 ml wash-bottles
• (12) 250 ml Polyethylene sample bottles
Sample recovery kit for 15’ probe contains:
• (1) 15’ Probe rod kit
0157 • (5) Nozzle Brushes
• (2) 500 ml wash bottles
• (12) 250 ml Polyethylene sample bottles

Probe Rod Kits and Probe Wash Bottles

Method 5
Probe Rod Kits Probe Wash Bottles
Part Number Item Part Number Item
0151-5 5’ Probe Rod Kit 0600-W 500 ml Poly wash bottle
0151-10 10’ Probe Rod Kit 0603 250 ml Poly wash bottle
0151-15 15’ Probe Rod Kit 0602-W 500 ml Teflon® wash bottle
0151-20 20’ Probe Rod Kit
0155-N Nylon Brush Kit includes Teflon® rod with rod guide and nylon brush.
0155-T Teflon® Patch Brushes can be ordered separately.

Sample Containers

Part Number Item Method 5


Amber Bottles with Teflon® Liner
0600 250 ml bottle, case of 12
0601 500 ml bottle, case of 12
0602 950 ml bottle, case of 12
Amber Bottles with Teflon® Liner
0603 250 ml bottle, case of 72
0604 500 ml bottle, case of 48

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-26
SOURCE SAMPLING EQUIPMENT ®
Method 5 Umbilical Cable

Part Number Item


Standard
Method 5

0360-25 25’ Length


0360-50 50’ Length
0360-100 100’ Length
With Quick Connect
0360-25QC 25’ Length
0360-50QC 50’ Length
0360-100QC 100’ Length

Lightweight umbilical line constructed of one gum rubber line, two


polyvinyl pitot lines, one five-conductor electrical line, and five ther-
mocouple extension wires. All sheathed in a durable flexible nylon
mesh. Available with or without stainless steel quick connects.
Method 5

Isokinetic Sampling Nozzle Accessories

Nozzle Accessories
Part Number Item
0421TU 5/8” Teflon union
®

0421TRU 5/8”-1/2” Teflon® reducing union


Method 5

0421SRU 5/8”-1/2” stainless steel reducing union


0421TF 5/8” Teflon® ferrules
0421G 5/8” Graphite ferrules
0421SU 5/8” Stainless steel union
0430 Nylon nozzle brush
99451100 Nozzle Case

Clean Air Express


A Division of Clean Air Engineering
1-27 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Isokinetic Sampling Nozzles

Clean Air Express Isokinetic Sampling Nozzles are avail-

Method 5
able in Pyrex, Quartz, Stainless Steel, or Inconel. When
using quartz or Pyrex nozzles, we suggest using a Teflon®
union. Please specify material when ordering.

Nozzles are available in the following materials:


Pyrex (P), Quartz (Q), 316 Stainless Steel (S), Inconel (I),
Tapered Quartz and Tapered Pyrex.

Button Hook Nozzle with 5/8” Shank


Part Number Material Nozzle Size
0401 (P), (Q), (S), (I) 1/8”

Method 5
0402 (P), (Q), (S), (I) 3/16”
0403 (P), (Q), (S), (I) 1/4"
0404 (P), (Q), (S), (I) 5/16”
0405 (P), (Q), (S), (I) 3/8”
0413 (P), (Q), (S), (I) 7/16”
0406 (P), (Q), (S), (I) 1/2"
Button Hook Nozzle with 14/35 Female Taper
Part Number Material Nozzle Size
N04T- (P), (Q) 1/8”
N06T- (P), (Q) 3/16”
N08T- (P), (Q) 1/4"
N10T- (P), (Q) 5/16”
N12T-
N14T-
(P), (Q)
(P), (Q)
3/8”
7/16”
Method 5
N16T- (P), (Q) 1/2"
Button Hook Nozzle Sets with 5/8” Shank
Part Number Material Nozzle Size
NS7- (P), (Q), (S), (I) 1/8,3/16,1/4,5/16,3/8,7/16,1/2
Button Hook Nozzle Sets with 14/35 Female Taper
Part Number Material Nozzle Size
NS7T- (P), (Q) 1/8,3/16,1/4,5/16,3/8,7/16,1/2

Clean Air Express


A Division of Clean Air Engineering
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Web site: www.cleanair.com
1-28
SOURCE SAMPLING EQUIPMENT ®
Method 5 Glassware
# 05003 Method 5 3” 28/12 Ball Joint Glassware Set Includes
Qty Part Number Item
1 0509B 3” filter assembly with clamp ring and glass frit
Method 5

1 0506L Double “L” connector


1 0513 Cyclone Bypass
1 05755 Impinger Assembly
3 05750 Modified Impinger Assemblies
3 0505 180° tube connectors
11 0507 Ball joint screw clamps
# 05003B Method 5 3” 28/12 Ball Joint O-Ring Glassware Set Includes
Qty Part Number Item
1 0509BTFE 3” filter assembly with clamp and Teflon® frit
1 0506L Double “L” connector
1 0504 Cyclone Bypass
1 05755 Impinger Assembly
Method 5

3 05750 Modified Impinger Assemblies


3 0505 180° tube connectors
11 0507 Ball joint screw clamps
# 05004 Method 5 4” 28/12 Ball Joint Glassware Set Includes
Qty Part Number Item
1 0501 4” filter assembly with clamp ring and glass frit
1 0506L Double “L” connector
1 0513 Cyclone Bypass
*Case Not Included 1 05755 Impinger Assembly
3 05750 Modified Impinger Assemblies
3 0505 180° tube connectors
11 0507 Ball joint screw clamps
Method 5

Glassware Shipping Case

Part Number Item


99451600 Shipping case for one set of M5 glassware
*Note: Custom designed shipping cases are available for all Glassware sets.

Clean Air Express


A Division of Clean Air Engineering
1-29 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Cateco Method 5 Glassware

# 0500C Method 5 Cateco 28/12 Ball Joint Glassware Set Includes


Qty Part Number Item
1 05755 Impinger Assembly

Method 5
3 05750 Modified Impinger Assemblies
3 0505 180’ Connectors
1 0508 #28 Socket - 3/8” Hose barb
9 0507 Ball joint screw clamps
#0500BC Method 5 Cateco 28/12 Ball Joint O-Ring Glassware Set Includes
Qty Part Number Item
1 05755 Ball-Joint O-ring Impinger Assembly
3 05750 Modified Ball-Joint O-ring Impinger Assemblies
3 0505 180’ Connectors
1 0508 #28 Socket - 3/8” Hose barb
9 0507 Ball joint screw clamps
*Filter for Cateco Set sold separately #0037

Method 5
Method 5 Glassware Diagram

Method 5 Glassware Cateco Method 5 Glassware


Double "L" Connector
Filter Outlet Double "L" Connector
28/12 #0506L
28/12 #0509M 28/12 #0506L 3" Frit
3" Frit
Glass #0509G
Glass #0509G 3" Clamp Ring
3" Clamp Ring Thermowell Teflon #0509T 180 Deg. Connector
Teflon #0509T 180 Deg. Connector 3" Clamp Ring
Cateco Filter Outlet #0505
#0505 #0509CR
3" Clamp Ring Cateco Filter Inlet 28/12 #0038O
Filter Inlet 90 Deg. 28/12 #0037I
#0509CR
28/12 #0509F Thermowell

3" Cateco M5 Filter Assembly


3" M5 Filter Assembly 28/12 # 0037
28/12 # 0509BTFE

Cyclone Bypass
28/12 #0504 Method 5
Impinger
Cyclone Impinger Bottle Only
28/12 #0504C Bottle Only #0502B
#0502B

Screw Clamp
28/12 #0507

Modified Impinger
Modified Impinger Insert Only
Screw Clamp Insert Only #0503I
28/12 #0507 #0503I

Modified Impinger
Modified Impinger Assembly #05750 Modified Impinger
Assembly #05750 Modified Impinger Insert Only
125 ml Flask
Insert Only #0503I Modified Impinger
28/12 #0504F
#0503I Modified Impinger Assembly #05750
Assembly #05750 Standard Impinger
Standard Impinger Assembly #05755
Assembly #05755

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-30
SOURCE SAMPLING EQUIPMENT ®
Individual Ball Joint Glassware and Clamps
28/12 Ball Joint O-Ring
Part Number Item
05750 Impinger w/ modified insert
Method 5

05750I Impinger insert only modified


0502-B Impinger bottle only
05755 Impinger assembly w/ standard insert
05755I Impinger insert only standard
0504 Cyclone bypass
0504-C Cyclone (not shown)
0504-F 125 ml flask (not shown)
0505 180º Tube connector
0506 90º Tube connector (not shown)
0506-L Double “L” connector
0507 Screw clamp 28/12
0508 Socket to 3/8” hose barb connector
Method 5

0510 Filter Bypass

0504 0505
05750I

05755I
0502B
05750

05755

0506-L 0507
Method 5

0508 0510

Teflon Impingers, Connectors and Filter Holders


®


 Part Number Item Part Number Item


0553 375 ml impinger with ½” ports 0552-L 90º Bend (long)
0553-T Transfer cap 0552-S 90º Bend (short)
0554 600 ml Impinger with 5/8” ports 0550 180º Tube Connector
0554-T Transfer Cap 0551 2.3 mm Orifice tip (1/2” tubing)
0558 47 mm Teflon Filter Holder
®

Clean Air Express


A Division of Clean Air Engineering
1-31 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Filter Holders, Frits and Clamp Rings
4” Filter 28/12 Glass Ball Joint O-Ring
Part Number Item
0501 4” Filter assembly (complete)

Method 5
0501-F 4” Filter inlet (90 Deg. Elbow 28/12 Ball Joint socket)
0501-M 4” Filter outlet
0501-G 4” Glass frit
0501-T 4” Teflon® frit
0501-CR 4” Clamp ring
0501 3” Filter 28/12 Glass Ball Joint with O-Ring
Part Number Item
0509-B 3” Filter assembly (complete)
0509-F 3” Filter inlet (90 Deg. Elbow 28/12 Ball Joint socket)
0509-M 3” Filter outlet
0509-G 3” Glass frit
0509-T 3” Teflon® frit

Method 5
0509-B 0509-CR 3” Clamp ring
3” Cateco Filter 28/12 Glass Ball Joint with O-Ring
Part Number Item
0037 3” Cateco Filter assembly (complete)
0038-I 3” Filter inlet (28/12 Ball Joint Cup)
0038-O 3” Filter outlet
0509-G 3” Glass frit
0509-T 3” Teflon® frit
0037 0509-CR 3” Clamp ring
3” Stainless Steel Filter
Part Number Item
00368 3” SS Filter assembly (complete)
0560-I1
0560-O1
3” SS Filter inlet (28/12 Ball Joint Cup)
3” SS Filter outlet
Method 5
0509-G 3” Glass frit
00368 0509-T 3” Teflon® frit
0509-CR 3” Clamp ring
0501-F 0501-M 0501-G 0501-T 0501-CR

0509-F 0038-I 0560-I1 0560-O1 0509-M 0509-G 0509-T 0509-CR


Clean Air Express
A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-32
SOURCE SAMPLING EQUIPMENT ®
Tared Filter Media
Method 5

Our laboratories are staffed by professionals who em-


ploy comprehensive quality control measures to assure
the highest quality results, guaranteed. We’re committed
to serving our customers with the highest value possible.
Our unique experience, gained from over 30 years of
environmental sampling and analysis, has placed us
among the leaders in our field. We continuously refine
existing methods while developing new test procedures
to meet the ever-changing needs of our business and
industrial clients.
Method 5

Clean Air Laboratory Facility Overview


Our labs are housed in a custom building incorporating state-of-the-art laboratory features including a specially
designed climate control system for optimal instrument performance.

Description Price
8.26 cm Dia. 934AH Glass Fiber $25.00
8.26 cm Dia. QAT UP Quartz Fiber $30.00
8.26 cm Dia. Teflon® Fiber $30.00
Method 5

4.7 cm Dia. 934AH Glass Fiber (w/SS Gaskets) $25.00


4.7 cm Dia. QAT UP Quartz Fiber $30.00
4.7 cm Dia. Teflon® Fiber $30.00
8” x 10” 934AH Glass Fiber $30.00
8” x 10” QAT UP Quartz Fiber $35.00
M17 Alundum Thimbles $100.00
37 mm Acetate $25.00

Clean Air Express


A Division of Clean Air Engineering
1-33 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Filters - Glass, Quartz and Teflon ®

Method 5
Clean Air Express Filters are available in a variety of ma-
terials and sizes. Different filter materials are used for
various types of method testing. If you are unsure which
kind of filter media to purchase, call your Clean Air Ex-
press customer service representative.

Technical Note:
Do not use glass filters if hydrofluoric acid or fluorine
compounds are present, as they may etch the glass.

Method 5
Filters are available in the following materials:
Glass, Quartz, Teflon® (Sizes specified in table below.)

Part Number
Filter Size
Glass Quartz Teflon®
47 mm 0620 0620Q 0620T
10 cm / for 4” Filter Holder 0610 n/a n/a
8.26 cm / for 3” Filter Holder
11 cm
0621.26
0622
0621.26Q
0622Q
0621.26T
0622T
Method 5
8x10 (100ct.) 0623 0623Q 0623T
8x10 (10ct) 0623A n/a n/a

Clean Air Express


A Division of Clean Air Engineering
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Web site: www.cleanair.com
1-34
SOURCE SAMPLING EQUIPMENT ®
Method 6 / Vost Control Console

Part Number 0080


Method 6

The Model 80 Control Console is a light, compact unit designed to


perform EPA methods 6, 6a, 6b, 15, 18, 26 and VOST. This unit is
suitable for use with any low flow sampling method that requires
accurate volume measurement. This rugged lightweight console
features built in digital temperature control and indication, vacuum
and pressure gauges, dual float rotometer, stainless steel fine and
coarse valves and internal diaphragm vacuum pump.

Specifications
• Sample Pump: Internal Diaphragm Vacuum Pump
• Dry Gas Meter: S-275 L/rev.
Method 6

• Rotometer: Dual Float Glass - 1.24 lpm and 2.54 lpm


• Timer: Digital LCD w/ Battery Backup (Displays h, m, s)
• Umbilical Power Input Connection: Amphenol 4-pin
• Auxiliary Power Output Connection: 3 pin 120 V receptacle
• Circuit Protection: Panel Mounted Circuit Breaker Switches
• Sample Inlet Connection: 1/4” Stainless Steel Quick-Connects
• Temperature Controllers: Solid State for Probe & Filter
• Temperature Monitor: LED readout w/ Four-Position Switch
• Thermal Couple Connection: K-Type Miniature Panel Mount
• Cabinet: 0.095” Welded Aluminum w/ Quick-Release Access
Doors
• External Dimensions (h x w x d): 14” x 14” x 11” (356 mm x 356
mm x 279 mm)
• Weight: 30 lbs. (13.6 kg)
Method 6

Method 6 / Vost Control Console Shipping Case

Part Number Item


0080VC Vost Meter Box Shipping Case
ATA style durable fiberglass and wood shipping case. Protects meter and pump
from damage.

Clean Air Express


A Division of Clean Air Engineering
1-35 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 6 Midget Sample Unit

Part Number Item

Method 6
0065 Midget sample unit
0066 Midget impinger tray
0067 Midget impinger tray holder

Midget sample unit comes complete with aluminum probe support arm; adjustable probe support arm slide; and insulated
impinger tray.

Method 6 Umbilical Cable

Method 6
Clean Air Express M-6 umbilicals are constructed of one
(1) one gum rubber line, three (3) type-K thermocouple
lines; and one (1) electrical power line, all wrapped in a
durable flexible nylon mesh material. Stainless steel quick
connects available.

Part Number Item

0362-10
Standard
10’ Umbilical cable Method 6
0362-25 25’ Umbilical cable
0362-50 50’ Umbilical cable
With Quick Connect
0362-10QC 10’ Umbilical cable
0362-25QC 25’ Umbilical cable
0362-50QC 50’ Umbilical cable

Clean Air Express


A Division of Clean Air Engineering
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Web site: www.cleanair.com
1-36
SOURCE SAMPLING EQUIPMENT ®
Method 6 Individual Glassware
Method 6

0525 0526

0524B
0523I

0524I
0523

0524

0527 0528

Part Number Item


0523 Midget modified impinger assembly
0523-I Midget modified impinger insert
0524 Midget impinger assembly
0524-I Midget impinger insert
Method 6

0524-B Midget bottle


0525 Midget 90º connectors
0526 Midget 180º connectors
0527 Pinch clamp
0528 28/12 to 12/5 Socket adapter

Method 6 Glassware Accessories


Method 6

Part Number Item


0034-6 Impinger outlet
0066 Midget impinger tray
0067 Midget impinger tray holder

Clean Air Express


A Division of Clean Air Engineering
1-37 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Midget Impinger Set

Method 6
# 050012 The Midget Impinger Set Includes
Qty Part Number Item
1 0524I Midget Ball-Joint O-ring Insert (Std.)
3 0523I Midget Ball-Joint O-ring Insert (Mod.)
1 0525 Midget 90’ Connectors
3 0526 Midget 180’ Connectors
8 0527 Midget 12/5 Pinch Clamps

Method 6
4 0524B Midget Impinger Bottle
11 0507 Ball joint screw clamps
The Midget Glassware Set includes all components for Method 6, 26, and more.
*Filter sold separately

Method 6 Heated Sampling Probe

12/5 Ball Joint With O-Ring Connection


Item Part Number
Pyrex Quartz 316 Stainless Steel
2’ Probe
3’ Probe
0102-6-BP
0103-6-BP
0102-6-BQ
0103-6-BQ
0102-6-BS
0103-6-BS
Method 6
4’ Probe 0104-6-BP 0104-6-BQ 0104-6-BS
5’ Probe 0105-6-BP 0105-6-BQ 0105-6-BS
6’ Probe 0106-6-BP 0106-6-BQ 0106-6-BS
1” stainless steel outer sheath with internal heating element liner and type-K probe thermocouple. Probe liners are available
in 316 stainless steel, quartz and Pyrex. Also available in 220V configuration.

Clean Air Express


A Division of Clean Air Engineering
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Web site: www.cleanair.com
1-38
SOURCE SAMPLING EQUIPMENT ®
The Controlled Condensation System consist of:
Qty Part Number SO3 Probes and Liners
0514P 4 ft. Stainless Steel Heated Probe (600 °F) with 4 ft. Quartz Liner
0516P 6 ft. Stainless Steel Heated Probe (600 °F) with 6 ft. Quartz Liner
0518P 8 ft. Stainless Steel Heated Probe (600 °F) with 8 ft. Quartz Liner
1 Probe 05164 4 ft. Stainless Steel Heated Probe (600 °F) with Cable Heater, No Liner
Method 8

1 Liner
05161 6 ft. Stainless Steel Heated Probe (600 °F) with Cable Heater, No Liner
Spare Liners
Recommended 051618 8 ft. Stainless Steel Heated Probe (600 °F) with Cable Heater, No Liner
05501 4 ft. Quartz Glass Probe Liner 18/9 Ball Joint
05502 6 ft. Quartz Glass Probe Liner 18/9 Ball Joint
05507 8 ft. Quartz Glass Probe Liner 18/9 Ball Joint
Qty Part Number SO3 Sample Train Glassware and Connectors
1 05504 Quartz 90° Connector 18/9 Ball & Socket Joint
1 05503 Quartz Glass Filter Holder 18/9 Ball & Socket Joint
1 Water Bath 05162 Temperature Regulated Water Bath (150 °F) with Quartz Glass Condenser Tube
1 Condenser 05162A Temperature Regulated Water Bath (150 °F) No Condenser Tube
Tube 05505 Quartz Glass Condenser Tube 18/9 Socket Joint
2 05503S Filter Holder Springs
Method 8

1 0618Q 37 mm Quartz Filter Media 100/pk


3 050718 18/9 Glassware Clamps
1 9905 Quartz Glass Wool
1 05503P 18/9 Ball Joint Plug (for leak checking)
1 05503HB 18/9 Ball Joint to ¼” Hose Barb
1 05503PMP Purge Pump
1 0419T 1/2”x3/8” Teflon® Reducing Union
10 ft. 0769375 3/8” Teflon Tubing
1 05503IB 28/12 Socket to ¼” Hose Barb
4 05750 Impinger with Modified Stem (straight)
4 0505 180° Connector 28/12 Socket
Qty Part Number SO3 Hardware
Method 8

1 051621 SO3 Heated Filter Box (550 °F)


1 0725RNT Universal Temperature Controller
1 0028 Method 5 Control Console and Pump
1 0033 4 Impinger Compartment
1 0034 28/12 Impinger Outlet
051615QC 15 ft. SO3 Electrical Umbilical
1
051650QC 50 ft. SO3 Electrical Umbilical
051515 15 ft. SO3 Sample Umbilical
1
051550 50 ft. SO3 Sample Umbilical
Clean Air Express
A Division of Clean Air Engineering
1-39 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
8A & SO3 Controlled Condensation System Diagram

SO 3 Sampling Train

Method 8
18/9 Ball Plug
18/9 Glassware Clamp
Filter Spring
SO 3 Heated Filter Box
SO 3 37mm Filter Holder SO 3 Water Bath
37mm
90 Deg. Connector Filter Media
18/9 Ball & Socket SO 3 Condenser Tube

1/2" x 3/8" Teflon Reducing Union

Purge Pump

3/8" Teflon Tube

Glass Wool 18/9 Ball to 1/4" Hose Barb


SO 3 Probe
180 Deg.
Connector
SO 3 Liner 28/12

Method 8
Impinger outlet
28/12 Sockes to
28/12
1/4" Hose Barb
SO 3
Electical Umbilical

Modified Impinger
Method 5
Control Console

8888

PO WER PUMP VALVES + LEAK CHECK

8888

8888 PRO BE

8888 FI LTER
F INE

I MP.
STACK PRO BE FI LTER O UTLET AUXI LI ARY 10
1 2 3 4 5
F LOW CO NTROL 9
8
COARSE 7
6
O PEN CLO SE 5

Universal VAC UUM


4
3
2
1 4 Impinger
P

Temperature A
U
X
U
M
P
PITOT Compartment
SAM PLE

Controller LO O SEN
VACUUM PRESSURE + I NLET

Method 8
PUMP
-
I .G.S.

8888
SO 3 Sample Umbilical

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
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1-40
SOURCE SAMPLING EQUIPMENT ®
8A & SO3 Heated Filter Box

The Clean Air Express SO3 Controlled Condensation System is de-


Method 8

signed to allow the separation of H2SO4 from SO2 by cooling the


gas stream below the dew point of H2SO4 but above the H2O dew
point. Applicable for method 8A Determination of Sulfuric Acid Vapor
or Mist (including Sulfur Trioxide) and Sulfur Dioxide Emissions from
Kraft Recovery Furnaces. The condenser utilizes a straight quartz
tube filled with quartz wool surrounded by a temperature regulated
water bath. No recirculation pump or external water heaters are re-
quired. The system works in conjunction with standard Method 5 Iso-
kinetic Control Consoles and Heater Controllers. Temperature Regu-
lator Water Bath sold seperately.

Part Number Item


Method 8

051621 SO3 Heated Filter Box (550 °F)

8A & SO3 Probes and Liners

SO3 Probe Includes:


• Type K probe liner thermocouple with standard male plug
• Type K stack thermocouple with standard male plug
• Stainless Steel Sheath
*Power Requirement: 120V AC or 220V configurations are available.

Part Number SO3 Probes and Liners


Method 8

0514P 4 ft. Stainless Steel Heated Probe (600 °F) with 4 ft. Quartz Liner
0516P 6 ft. Stainless Steel Heated Probe (600 °F) with 6 ft. Quartz Liner
0518P 8 ft. Stainless Steel Heated Probe (600 °F) with 8 ft. Quartz Liner
05164 4 ft. Stainless Steel Heated Probe (600 °F) with Cable Heater, No Liner
05161 6 ft. Stainless Steel Heated Probe (600 °F) with Cable Heater, No Liner
051618 8 ft. Stainless Steel Heated Probe (600 °F) with Cable Heater, No Liner
05501 4 ft. Quartz Glass Probe Liner 18/9 Ball Joint
05502 6 ft. Quartz Glass Probe Liner 18/9 Ball Joint
05507 8 ft. Quartz Glass Probe Liner 18/9 Ball Joint

Clean Air Express


A Division of Clean Air Engineering
1-41 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
8A & SO3 Sample Train Glassware and Connectors

Method 8
05504 05503 05503S 050718
05750
05162

05505

9905 05503P 05503HB 0419T

05503IB 0505

Method 8
Part Number SO3 Sample Train Glassware and Connectors
05504 Quartz 90° Connector 18/9 Ball & Socket Joint
05503 Quartz Glass Filter Holder 18/9 Ball & Socket Joint
05162 Temperature Regulated Water Bath (150 °F) with Quartz Glass Condenser Tube
05162A Temperature Regulated Water Bath (150 °F) No Condenser Tube (not shown)
05505 Quartz Glass Condenser Tube 18/9 Socket Joint
05503S Filter Holder Springs
0618Q 37 mm Quartz Filter Media 100/pk (not shown)
050718 18/9 Glassware Clamps
9905 Quartz Glass Wool
05503P 18/9 Ball Joint Plug (for leak checking)
05503HB 18/9 Ball Joint to ¼” Hose Barb
05503PMP Purge Pump (not shown) Method 8
0419T 1/2”x3/8” Teflon® Reducing Union
0769375 3/8” Teflon® Tubing (not shown)
05503IB 28/12 Socket to ¼” Hose Barb
05750 Impinger with Modified Stem (straight)
0505 180° Connector 28/12 Socket

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
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1-42
SOURCE SAMPLING EQUIPMENT ®
Method 17 Probes with Removable Liner
Part # Item Part # Item Part # Item
1172H 2’ Heated M-17 Probe 11710H 10’ Heated M-17 Probe 1177 7’ Unheated M-17 Probe
1173H 3’ Heated M-17 Probe 11711H 11’ Heated M-17 Probe 1178 8’ Unheated M-17 Probe
Method 17

1174H 4’ Heated M-17 Probe 11712H 12’ Heated M-17 Probe 1179 9’ Unheated M-17 Probe
1175H 5’ Heated M-17 Probe 1172 2’ Unheated M-17 Probe 11710 10’ Unheated M-17 Probe
1176H 6’ Heated M-17 Probe 1173 3’ Unheated M-17 Probe 11711 11’ Unheated M-17 Probe
1177H 7’ Heated M-17 Probe 1174 4’ Unheated M-17 Probe 11712 12’ Unheated M-17 Probe
1178H 8’ Heated M-17 Probe 1175 5’ Unheated M-17 Probe
1179H 9’ Heated M-17 Probe 1176 6’ Unheated M-17 Probe
Clean Air Express Method 17 Probes feature Stainless Steel construction, Silicone Heating Element, Calibrated “S”
Type Pitot, Stainless Steel Probe Liner, Stainless Steel Union and Type “K” Probe and Stack Thermocouples.
*Standard lengths available up to 20’ call your CleanAir representative for price and availability
Method 17 Probes
Part Number Item Part Number Item
0102-17 2’ Stainless Steel M-17 Probe 0108-17 8’ Stainless Steel M-17 Probe
Method 17

0103-17 3’ Stainless Steel M-17 Probe 0109-17 9’ Stainless Steel M-17 Probe
0104-17 4’ Stainless Steel M-17 Probe 0110-17 10’ Stainless Steel M-17 Probe
0105-17 5’ Stainless Steel M-17 Probe 0111-17 11’ Stainless Steel M-17 Probe
0106-17 6’ Stainless Steel M-17 Probe 0112-17 12’ Stainless Steel M-17 Probe
0107-17 7’ Stainless Steel M-17 Probe
Clean Air Express Method 17 probes feature Stainless Steel Construction, Sample Drier, Calibrated “S” Type Pitot and
Type “K” Probe and Stack Thermocouple.
Method 17 Umbilical Cables
Clean Air Express Method 17 Um- Part Number Description
bilical Cables feature highly flexible 036125 25’ Method 17 Umbilical Cable
3/8” ID Gum Rubber Tubing, PVC 036150 25’ Method 17 Umbilical Cable
Pitot Lines, 2 Type “K” Thermocou- 036175 25’ Method 17 Umbilical Cable
ple Extension Wires with Standard 0361100 25’ Method 17 Umbilical Cable
Method 17

Plugs *Add QC to end of part number for Stainless Steel Quick connects

Nozzles, Filter Holders and Associated Items


Part Number Item Part Number Item
0594 30x100 Alundum Filter Holder 0400NS Stainless Steel Nozzle Set
0595 30x100 Alundum Thimble O500317 M-17 Glassware Set
0596 Shepherd Hook 0500 Knock –Out Jar set
0561 47 mm Filter Holder
Clean Air Express carries an extensive line of sampling accessories to help complete your projects. Our large inventory
allows us to ship any of these items overnight to your testing location.
Clean Air Express
A Division of Clean Air Engineering
1-43 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 17 Sampling Train Diagram
Method 17 Sampling Train

Method 17
Offset Type S Pitot Tube

SS Nozzle Unheated Method 17 Probe

Modified Impinger Assembly


#05750
47 mm SS In-Line Filter Holder
#0561
30 mm x 100 mm SS Thimble Holder 180 Deg. Connector 28/12
#0594 Socket to Hose Barb #0505
Connector 28 \12
#0508
Impinger Outlet 28 \12
#0034

Method 17 Umbilical
Cable Extension

Method 17
Standard Type S Pitot Tube

SS Shepards Hook (For vertical Sampling)


4 Impinger Compartment
*0104S17
#0033

Method 17 Umbilical Cable

Rubber Stopper
#0611 Isokinetic Control Console
#0028

8888

250

Method 17
250

250

Knock Out Jars #


(Alternate M17 Glassware)

Clean Air Express


A Division of Clean Air Engineering
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1-44
SOURCE SAMPLING EQUIPMENT ®
Method 23 Sampling Train

Part Number 0100-23


Method 23

The Clean Air Method 23 Train is suited to perform test-


ing for Polychlorinated Dibenzo-P-Dioxins and Polychlo-
rinated Dibenzofurans from Stationary Sources. Other
pollutants can be collected in the impinger portion of the
system providing the proper reagent is utilized.
Method 23

Part Number Item


0028 Isokinetic Control Console with Pump
0032 Sample Oven Compartment
0030 Impinger Compartment
050023S Method 23 Glassware Set Ball Joint or Ball Joint O-Ring
0034 Stainless Steel Impinger Outlet
036050QC 50’ Umbilical Cable with Stainless Steel Quick Connects
0106BP 6’ Stainless Steel Heated Method 5 Probe with Glass Liner and Geometric Calibration Report
0140 Stainless Steel Probe Port Adaptor Seal Assembly
Method 23

0400NP Complete Set of Borosilicate Nozzles (1/8”, 3/16”, 1/4", 5/16”, 3/8”, and 1/2") with nuts and ferrules
0158 Sample Recovery Kit
0621 8.5cm Glass Fiber Filters (Box of 100)
9900 Recirculation Pump 120V (Submersible)

• Power Requirement: 120V and 220V configurations in stock


• Thermocouple connections: Type K
• Cabinets: Welded Aluminum Detachable/Stackable Meter and Pump
• Temperature Controllers: Solid State with 6 Channel Selector
• *Method 23 Train Components Also Sold Separately

Clean Air Express


A Division of Clean Air Engineering
1-45 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 23 Sampling Train Diagram
Method 23 Sampling Train

Method 23
Coil Condense
28/12 #0516B

Sorbent Trap
Monorail Support 28/12 #0517B

180 Deg.Connector
28\12 #0505
"S" Connector
3" M5 Filter Assembly 28/12 #0532B Impinger Outlet 28\12
28\12 #0509BTFE #0034
Cyclone Bypass 28\12
#0504

Port Seal Adapter


#0140

M5 Probe, Liner and Nozzle

Method 23
M5 Sample Oven
#0032

Stack Wall
MM-5 Hybrid Bottle
Recirculation Pump 28/12 #05682
#9900
8 Impinger Compartment
#0030
Standard Impinger Assembly
(Greenburg Smith) #05755

Modified Impinger Assembly


Method 5 Umbilical #05750

8888

Isokinetic Control Consol


#0028
250

250

Method 23
250 FI NE

10
F LOW CONT ROL 9
8
CO ARSE 7
6
5
4
3
2
V ACUUM 1
P
A
U
U
M
X
P

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
1-46
SOURCE SAMPLING EQUIPMENT ®
Method 29 Sampling Train

Part Number 0100-29


Method 29

The Clean Air Method 29 Train is suited to perform test-


ing for Metals Emissions from Stationary Sources. Other
pollutants can be collected in the impinger portion of the
system providing the proper reagent is utilized.
Method 29

Part Number Item


0028 Isokinetic Control Console with Pump
0032 Sample Oven Compartment
0030 Impinger Compartment
050029 or
Method 29 Glassware Set Ball Joint or Ball Joint O-Ring (050029M = Mercury Metals Glassware Set)
050029M
0034 Stainless Steel Impinger Outlet
036050QC 50’ Umbilical Cable with Stainless Steel Quick Connects
0106BP 6’ Stainless Steel Heated Method 5 Probe with Glass Liner and Geometric Calibration Report
0140 Stainless Steel Probe Port Adaptor Seal Assembly
Method 29

0400NP Complete Set of Borosilicate Nozzles (1/8”, 3/16”, 1/4", 5/16”, 3/8”, and 1/2") with nuts and ferrules
0158 Sample Recovery Kit
0621 8.5cm Glass Fiber Filters (Box of 100)

*Tapered or Barrel style liners and nozzles are stock items


• Power Requirement: 120V and 220V configurations in stock
• Thermocouple connections: Type K
• Cabinets: Welded Aluminum Detachable/Stackable Meter and Pump
• Temperature Controllers: Solid State with 6 Channel Selector

Clean Air Express


A Division of Clean Air Engineering
1-47 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 29 Sampling Train Diagram
Method 29 Sampling Train

Method 29
Monorail Support

180 Deg.Connector
28\12 #0505

3" M5 Filter Assembly Double "L" Connector Impinger Outlet 28\12


28\12 #0509BTFE 28/12 #0506L #0034
Cyclone Bypass 28\12
#0504

Port Seal Adapter


#0140

M5 Probe, Liner and Nozzle

Method 29
M5 Sample Oven
#0032

(Optional)
Stack Wall Short Stem Impinger Assembly
28/12 #05507S

8 Impinger Compartment
Standard Impinger Assembly #0030
(Greenburg Smith) #05755
Modified Impinger Assembly
#05750

Method 5 Umbilical

8888

Isokinetic Control Consol


#0028
250

250

Method 29
250 FI NE

10
F LOW CONT ROL 9
8
CO ARSE 7
6
5
4
3
2
V ACUUM 1
P
A
U
U
M
X
P

Clean Air Express


A Division of Clean Air Engineering
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1-48
SOURCE SAMPLING EQUIPMENT ®
Method 30B Sample Console with Digital Display

Part Number 1030


Method 30B

The purpose of Method 30B is to measure total vapor phase mer-


cury (Hg) emissions from coal fired sources. Knowledge of Meth-
ods 1, 4, and 5 is recommended. The testing should be done after
the stack gas has passed through all pollution control devices, i.e.
with a stream that is low in particulates. Method 30B is used to
test the accuracy of current vapor phase Hg constant emissions
monitoring systems (CEMS) and can also be used to test for the
compliance of mercury emissions standards. The method requires
a minimum of two simultaneous sampling trains.

Specifications
• Sample Pump: Internal Diaphragm Vacuum Pump
• Dry Gas Meter: S-275 L/rev.
Method 30B

• Rotometer: Dual Float Glass - 1.24 lpm and 2.54 lpm


• Timer: Digital LCD w/ Battery Backup (Displays h, m, s)
• Umbilical Power Input Connection: Amphenol 4-pin
• Auxiliary Power Output Connection: 3 pin 120 V receptacle
• Circuit Protection: Panel Mounted Circuit Breaker Switches
• Sample Inlet Connection: 1/4” Stainless Steel Quick-Connects
• Temperature Controllers: Solid State for Probe & Filter
• Temperature Monitor: LED readout w/ Four-Position Switch
• Thermal Couple Connection: K-Type Miniature Panel Mount
• Cabinet: 0.095” Welded Aluminum w/ Quick-Release Access
Doors
• External Dimensions (h x w x d): 14” x 14” x 11” (356 mm x
356 mm x 279 mm)
• Weight: 30 lbs. (13.6 kg)
Method 30B

SK25 Dry Gas Meter

Part Number Item


9822 SK25 Dry Gas Meter

SK25 dry gas meters are available for use in many of today’s systems. The SK25 dry
gas meter is used in Method 30B control console. Clean Air Express can also rebuild
and calibrate your present meter control console.

Clean Air Express


A Division of Clean Air Engineering
1-49 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 30B Heated Probe Train Diagram

Method 30B
Method 30B
Method 30B Unheated Probe Train Diagram

Method 30B

Clean Air Express


A Division of Clean Air Engineering
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1-50
SOURCE SAMPLING EQUIPMENT ®
Method 30B Sample Gas Conditioner
Method 30B

Part Number 1030GC

The purpose of Method 30B is to measure total vapor phase


mercury (Hg) emissions from coal fired sources. Knowledge
of Methods 1, 4, and 5 is recommended. The testing should
be done after the stack gas has passed through all pollution
control devices, i.e. with a stream that is low in particulates.
Method 30B is used to test the accuracy of current vapor
phase Hg constant emissions monitoring systems (CEMS)
and can also be used to test for the compliance of mercury
emissions standards. The method requires a minimum of two
simultaneous sampling trains.
Method 30B

Specifications
• Sample Inlet Connection: 1/4” Male Stainless Steel
Quick Connect with Stainless Steel Valves
• Sample Outlet Connection: 1/4” Female Stainless Steel
Quick Connect with Stainless Steel Valves
• Gas Conditioner : 115V 60 Hz 2 Pass
• Cabinets: Welded Aluminum
• Quick-Release: Access Doors
• External Dimensions (h x w x d): 17.5” x 12” x 18.5 “
• Weight: 37 lbs. (17 kg)

MET 30B Probe


Method 30B

Part Number Item


1030PS MET 30B Probe (6’, 8’, or 10’)
*1 10304HH MET 30 Heated Quad Head
0m 10304UH MET 30 Unheated Quad Head
m
an
d6
mm Clean Air Express Method 30B Heated Sampling Probes feature
Tr a unique sheathed design that allows quick and easy replacement
aps
Av of sorbent traps, stack thermocouple, and heated and unheated
aila sample line connections.
ble
Clean Air Express
A Division of Clean Air Engineering
1-51 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®
Method 30B Umbilical Extension
Part Number Item
1030UE10A Umbilical Extension 10’ Blue/Green

Method 30B
1030UE10B Umbilical Extension 10’ Red/Yellow
Clean Air Express Method 30B umbilical extensions are constructed
of three (3) type-K thermocouple lines and two (2) teflon lines (with
quick connects) all wrapped in a durable flexible nylon mesh mate-
rial.

Method 30B Impinger/Condenser Assembly

Part Number Item


050030 Impinger/Condenser Assembly

Method 30B
Method 30B Calibration Kit
Part Number Item
1030CK Method 30B Calibration Kit
Clean Air Express Method 30B calibration kit includes three orifice
sets with fittings, hardware and case. The orifices range from 0.5
liters to 1.0 liters to 2.0 liters.

Method 30B Data Logger

Part Number Item

Method 30B
1030DL Method 30B Data Logger

Method 30B Heated and Unheated Umbilical/Probe Assembly

Part Number Item


1030U25 25’ Unheated Umbilical/Probe
980183030B 25’ Heated Hose/Probe

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1-52
SOURCE SAMPLING EQUIPMENT ®

Method 30B Sorbent Traps


Method 30B

RATA Short-term Traps, 6mm Glass


Description Size: O.D. x L (mm) Sections Sorbent/Section Ends Spike (ng) Cat. No.
• 50 • 226-215
RATA Vapor-spiked Iodin- • 100 • 226-216
6 x 200 2 200 mg GO
ated Charcoal Traps • 150 • 226-217
• 200 • 226-218
Rata Unspiked Iodinated
6 x 200 2 200 mg GO None • 226-219
Charcoal Traps
RATA Short-term Traps, 10 mm Glass
Sorbent per
Description Size: O.D. x L (mm) Sections Ends Spike (ng) Cat. No.
Section
• 50 • 226-235
Method 30B

RATA Vapor-spiked Iodin- • 100 • 226-236


10 x 240 2 300 mg GO
ated Charcoal Traps • 150 • 226-237
• 200 • 226-238
Rata Unspiked Iodinated
10 x 240 2 300 mg GO None • 226-239
Charcoal Traps
Unspiked Long-term Traps for Quantification of Stack Emissions
Sorbent per
Description Size: O.D. x L (mm) Sections Ends Spike (ng) Cat. No.
Section
Unspiked Iodinated Char-
coal Traps for Quantification
10 x 240 2 200 mg GO None • 226-223
of stack emissions prior to
Appendix K sampling
Appendix K Long-term Compliance Traps
Sorbent per
Method 30B

Description Size: O.D. x L (mm) Sections Ends Spike (ng) Cat. No.
Section
• 1,000 • 226-224
• 2,500 • 226-225
• 5,000 • 226-220
Appendix K vapor-spiked
• 7,500 • 226-226
Iodinated Charcoal Traps
• 10,000 • 226-227
10 x 240 3 0.5 gm GO
• 15,000 • 226-221
Custom Spiking Avail-
• 20,000 • 226-228
able!
• 25,000 • 226-229
• 30,000 • 226-222
• 40,000 • 226-230
Clean Air Express
A Division of Clean Air Engineering
1-53 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
SOURCE SAMPLING EQUIPMENT ®

PM10 Cyclone Package

Method 201A
The PM10 cyclone is built to meet EPA specifications
for method 201A testing, and is designed for in-stack
measurement of particulate matter equal to or less than
10µm. Designed by experienced field testers, its heavy-
duty construction can sustain rigorous use. For greater
adaptability with various stack sampling equipment, the
shank locks down with any 5/8” compression fitting. The
PM10 cyclone kit includes: PM10 cyclone, eleven (11)
nozzles, flat wrenches and anti-seize lubricant; all en-
cased in a lifetime warranty shipping case.

Method 201A
Method 201A
Part Number Item
0040-K PM10 cyclone package
0040 PM10 cyclone
0040-NS Isokinetic nozzle set (11)
0561 47 mm Stainless Steel Filter Holder

Clean Air Express


A Division of Clean Air Engineering
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1-54
Clean Air Engineering Express designs and
manufactures a variety of gas sampling sys-
tems and CEM accessories. These include
integrated gas conditioning systems, extractive
and dilution flow panels and custom gas extrac-
tion probes, designed for rugged service and
high reliability.

We specialize in solving difficult gas sampling


problems for a variety of industries. Call us To-
0036
day.
CEM Equipment

0517SS

07202

Clean Air Express


A Division of Clean Air Engineering
2-1 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
CONTINUOUS EMISSIONS MONITORING ®

CEM EQUIPMENT
Page
NOX Analyzers ...................................................... 2-3
ECO Physics NOX Analyzer................................. 2-3
CEM Probes .......................................................... 2-4
JCT Heated Filter Probe ..................................... 2-4
CEM Heated Filter Probe .................................... 2-5
Heated CEM Probes ........................................... 2-6
CEM Equipment ................................................... 2-7

CEM Equipment
Cateco CEM Heated Filter Unit ........................... 2-7
Large Cateco CEM Heated Filter Unit ................ 2-8
RATA & CEM Equipment ...................................... 2-8
CEM Heated 3 Point Probe ................................. 2-8
Heated Sample Line ........................................... 2-9
Temperature Controllers ..................................... 2-10
Universal Temperature Controller ....................... 2-10
Multiple Zone Temperature Controller ................. 2-10
Rack Mount Temperature Controller ................... 2-10
0725RNT
Sample Gas Conditioners ................................. 2-11
MAK 10 Gas Conditioner .................................. 2-11
SGC4000 Gas Conditioner ............................... 2-12
Stainless Steel Coil Condenser ........................ 2-12
CEM Control Panels ........................................... 2-13
Dilution Control Panel ....................................... 2-13
FLW6 Flow Panel .............................................. 2-13
5 Channel Calibrator ......................................... 2-14
Sample Gas Distribution Module ...................... 2-14

0724

Clean Air Express


A Division of Clean Air Engineering
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Web site: www.cleanair.com
2-2
CONTINUOUS EMISSIONS MONITORING ®
Eco Physics NOx Analyzers
CEM Equipment

No matter where and at what concentrations nitrogen oxides have to be detected, you can depend on ECO PHYSICS
analyzers to handle the job quickly, reliably and with precision that is unmatched anywhere in the world. Whether at trace
CEM Equipment

levels in a clean room environment or for the analysis of exhaust gases directly at the source, you will find the type of che-
miluminescence detector (CLD) to perfectly suit you.

*Each and every CLD NOx analyzer must pass an extensive test procedure before it leaves the factory. Test procedures
and test equipment comply with ISO 9001 standards and are documented in accordance with international regulations.
Call Clean Air Express for detailed product data sheets for any ECO PHYSICS analyzer.
Model Range Feature Component(s)
70S 0-5,000 ppm Large Range NOx (NO)
70E 0-500 ppm High Sensitivity NOx (NO)
82S 0-5,000 ppm 0.2 ppm, compact NOx (NO)
84S 0-500 ppm 0.02 ppm, compact
822S 0-5,000 ppm 2 Channel Compact NO, NO2, NOx
824MMd 0-5,000 ppm & 0-500 ppm Dual Sample Inlets NO, NO, NOx, NOx
CEM Equipment

844CMh 0-500 ppm NH3, Heated Head NOx, NH3, Noxamin


700EL 0-10,000 ppm 2 Channel Analyzer NO, NO2, NOx
700ELHT 0-10,000 ppm Heated Tubing NO, NO2, NOx
700LEVHT 0-500 ppm Low Noise NO, NO2, NOx
88SP 0-5 ppm With Flow Measurement NO
86NOP 0-50 ppm Low Level Ambient NO
700AL 0-100 ppm Measures to 1 ppb NO, NO2, NOx
88NOP 0-5 ppm Low Level Ambient NO
88CYP 0-5 ppm Ambient Ammonia NOx, NH3, total NOx-amines
PLC860 0-5,000 ppb Photolytic Converter NO2
780TR Limit 10 ppt Atmospheric Research NO, NOy
790SR Limit 1 ppt Atmospheric Research NO, NO, (Noy)
Clean Air Express
A Division of Clean Air Engineering
2-3 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
CONTINUOUS EMISSIONS MONITORING ®
Jct Heated Filter Probe

CEM Equipment
JES 300 Filter Probe includes:
• Filter Probe Assembly
• Thermal-insulated enclosure with
temperature controller
• 2” FPT Mount

Power Requirement: 115VAC/60Hz,


Weight: 25 lbs

CEM Equipment
The JES 300 series heated gas sample probes are designed for continuous use with extractive sampling systems—even
where the sample contains dust, aerosols, water vapor and corrosive gases and in situations where the gas must be
kept free of contaminants prior to hot analysis or sample conditioning. The JES 300 incorporates a non-corrosive heated,
replaceable ceramic filter element with a filter porosity of 2 microns. The filter is mounted in an electrically heated, stain-
less steel housing. The filter housing is thermally insulated and enclosed in a weatherproof case. The JES 300 uses a
microprocessor-based temperature controller. The temperature controller is user-selectable from 32° F to 375° F.

CEM Equipment
Part Number Item
0730J Heated Filter Probe
0730FE Replacement 2 micron Silicone-Carbide filter element

Clean Air Express


A Division of Clean Air Engineering
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2-4
CONTINUOUS EMISSIONS MONITORING ®
CEM Heated Filter Probe
CEM Equipment
CEM Equipment

CAL SAMPLE
POWER OUT

The Clean Air Express CEM Heated Filter Probe has an integral filter chamber that will accept a glass fiber filter cartridge
or a stainless steel sintered frit. Two stages of filtration may be achieved by using an in-stack course 20-micron SS frit on
the probe end and a fine .02-micron filter in the chamber. The probe and filter chamber are heated by the same reliable
high temperature cable heater eliminating the need for multiple temperature controllers. An optional in-line self-regulating
(275 °F) temperature control may be incorporated into the power cord making the heated filter probe totally self contained
and easy to use.
CEM Equipment

• Max Temp: (w/SS frit 750 °F) (w/Inconel frit 1100 °F)
• Voltage: 120/240 Vac

Part Number Item


07202 2’ Effective CEM Heated Filter Probe with 20-micron SS Frit, Fiber Filter stem
07204 4’ Effective CEM Heated Filter Probe with 20-micron SS Frit, Fiber Filter stem
07206 6’ Effective CEM Heated Filter Probe with 20-micron SS Frit, Fiber Filter stem
07208 8’ Effective CEM Heated Filter Probe with 20-micron SS Frit, Fiber Filter stem
07275 In-Line Self-Regulating (275 °F) Temperature Control

Clean Air Express


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2-5 Phone: (800) 223-3977 Fax: (847) 991-8924
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CONTINUOUS EMISSIONS MONITORING ®
Heated Gas Sample Probes with Attached Frit

CEM Equipment
Part Number 07416

The Single Point Heated CEM Probe is available with a 1/4” Specifications
or 3/8” stainless steel heated liner with a 1” O.D. protective • Length: 2ft - 10ft
stainless steel sheath and type K thermocouple. The probe • Voltage Requirement: 120V/240V
comes in various lengths and can handle temperatures up • Power Requirement: 100-800W Depending on length
to 400 °F (1200 °F with optional high temperature heater). • Power Connection: Male Receptacle
120v and 220v available. Add HT to end of part number for • Thermocouple Connection: Type-K
high temperature option.

Heated Gas Sample Probes


Part Number 07396

CEM Equipment
Specifications
• Length: 2ft - 10ft
• Voltage Requirement: 120V/240V
• Power Requirement: 100-800W Depending on length
• Power Connection: Male Receptacle
• Thermocouple Connection: Type-K

Unheated Gas Sample Probes with Attached Frit


Part Number 07406F

Specifications
• Length: 2ft -10ft
• Construction: 304 or 316 Stainless Steel

CEM Equipment
• Tubing: 3/8” OD.
• Calibration Tee: 3/8”

Unheated Gas Sample Probes


Part Number 07406

Specifications
• Length: 2 ft -10ft
• Construction: 304 or 316 Stainless Steel
• Tubing: 3/8” OD.
• Calibration Tee: 3/8”
Clean Air Express
A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
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2-6
CONTINUOUS EMISSIONS MONITORING ®
CEM Cateco Assembly
CEM Equipment

Part Number 0035RNT

CEM Cateco Assembly Includes:


• 0035A - Cateco CEM Control Umbilical
• 0035B - Cateco CEM Heated Filter Unit
• 0035C - Dual Heater Controller

CEM Cateco Control Umbilical


Part Number 0035A
Specifications
• Umbilical Power Input Connection: Amphenol 4-pin Female/Male
• Auxiliary Power Output Connection: 3 pin 120V receptacle
CEM Equipment

• Thermocouple Connection: K-Type Plug (0316M x 3 0316F x 1)


• Length: 2 Feet
• Weight: 1 lbs. (0.45 kg)

CEM Cateco Heated Filter Unit


Part Number 0035B
Specifications
• Voltage Requirement: 120V
• Power Requirement: 300W
• Umbilical Power Input Connection: Amphenol 4-pin (9412)
• Auxiliary Power Output Connection: 3 pin 120V receptacle
• Thermocouple Connection: K-Type panel mount (0316-SM)
• External Dimensions (h x w x d): 7.5” x 9.25” x 6.25”
• Internal Dimensions (h x w x d): 6.25” x 7.25” x 7.25”
CEM Equipment

• Weight: 7 lbs. (3.2 kg)

Dual Heater Controller


Part Number 0035C
Specifications
• Voltage Requirement: 120V
• Umbilical Connection: Amphenol 4-pin (9418)
• Temperature Controllers: 1/32 DIN, Fuzzy Logic (91301)
• Thermocouple Connection: K-Type panel mount (0316-SM)
• External Dimensions (h x w x d): 3.15” x 4.76” x 7.75”
• Weight: 3 lbs. (1.36 kg)
Clean Air Express
A Division of Clean Air Engineering
2-7 Phone: (800) 223-3977 Fax: (847) 991-8924
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CONTINUOUS EMISSIONS MONITORING ®
Large CEM Cateco Assembly

CEM Equipment
Part Number 0036

Specifications
• Voltage Requirement: 120V
• Power Requirement: 300W
• Umbilical Power Input Connection: Amphenol 4-pin (9412)
• Auxiliary Power Output Connection: 3 pin 120V receptacle
• Thermocouple Connection: K-Type panel mount (0316-SM)
• External Dimensions (h x w x d): 9.5” x 10.5” x 9.5”
• Internal Dimensions (h x w x d): 8.25” x 9.25” x 8.75”
• Weight: 12 lbs. (5.4 kg)
The double-wall aluminum constructed heated filter unit is an excellent choice for CEM applications that require heated
filters or valves. The case is extremely lightweight and durable, and heats quickly with its small heating area. The probe
is mounted through an aluminum arm identical to those used on the Modular Sample Unit. A strain relief is provided for a
stable heated sample line connection. Electrical connections are compatible with those used in the industry. An optional

CEM Equipment
quick mount dual heater controller (# 0035C) is available to control probe and box heaters.

Part Number Item


0035LC Large CEM Cateco Heated Filter Unit

CEM Heated 3 Point Probe


Part Number 073123
Specifications
• Voltage Requirements: 120 VAC
• Power Requirement: 5.1 Amps (full load)
• Circuit Protection: 15 Amp Breaker
• Control Umbilical Connection: 6-pin Amphenol
• Ball Valve: 316 Stainless Steel, 5 Way

CEM Equipment
• Oven Filters: 3 x 304 Stainless Steel Filter Holder
• Probe Filters: 3 x 316 Stainless Steel Frit
• Probe: 24” x 2” Dia. 304 Stainless Steel
• Probe Length Adjustment: Add Desired Length of 3/8”
• Stainless Steel Tubing to Each Point
• Oven Internal Dimensions (h x w x d): 9 ¼” x 8 ½” x 8 ¾”
• Weight: 34 lbs.
The 3 Point Probe makes CFR Part 60 & Part 75 RATA sampling as easy as 1,2,3. The electrically actuated stainless steel
ball valve allows 1 of 3 user defined traverse points to be sampled. A calibration gas tee is included on point1. Sample
points 1, 2, or 3 can be selected manually at the probe (Local Mode) or from remote dry contacts or data logger (Remote
Mode). Built in digital controllers maintain oven and probe at desired temperature. 3 stainless steel fritted filters on the
probe and 3 glass fiber filters in the oven keep the sample clean. A strain relief is provided for a steady heated sample line
connection.
Clean Air Express
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Phone: (800) 223-3977 Fax: (847) 991-8924
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2-8
CONTINUOUS EMISSIONS MONITORING ®
Heated Sample Line
CEM Equipment

These flexible lines feature an electrically heat traced and insu-


lated 3/8” Teflon® sample line with a stainless steel over braid
and stainless steel tube ends, a ¼” Teflon® calibration line, 3 pin
Amphenol power connector, and 2 type K thermocouples. Pro-
tected by a durable scuff resistant extruded polyurethane jacket.
*Temperature controller optional.

*Custom lengths, voltage, and configuration available


Part Number Voltage Watts Length/FT
0723-10 120 300 10
0723-25 120 750 25
0723-50 120 1500 50
0723-100 120 2500 100
*0723-100HD 120 3000 100
CEM Equipment

0725RNT Universal Temperature Controller


*HD series offers 3000w and triple insulation. Manufactured to have a continuous operating temperature of 400°F at -20°F
ambient temperature.
Self Regulating Heavy Duty Heated Sample Line
Clean Air Engineering heavy duty heated sample lines consist
of heat traced Teflon® with insulation and nylon braid. Industrial
Strength heated sample lines consist of heat traced Teflon® with
insulation, nylon braid and silicone jacket. Sample lines are con-
structed of heavy wall (.0625”) PTFE outside diameters. Termi-
nations and standard thermocouple are included. *Temperature
controller optional.
• Heated Sample Line - Length - Tube O.D. - Option
• Example: 0722104678 (10’ 5/8” Heated Sample Line with (6) armored end, (7) strain relief & (8) thermostatic control)
Part Number Length/Ft PTFE Part Number Length/Ft PTFE
CEM Equipment

072254 5’ 072252 5’
0722104 10’ 0722102 10’
0722154 15’ 5/8” 0722152 15’ 3/8”
0722204 20’ 0722202 20’
0722254 25’ 0722252 25’
072253 5’ 072251 5’
0722103 10’ 0722101 10’
0722153 15’ 1/2” 0722151 15’ 1/4”
0722203 20’ 0722201 20’
0722253 25’ 0722251 25’
Clean Air Express
A Division of Clean Air Engineering
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CONTINUOUS EMISSIONS MONITORING ®
Universal Temperature Controller
Part Number 0725RNT

CEM Equipment
Specifications
• Voltage Requirement: 120 V
• Power Requirement: Up to 25 amps
• Overload Protection: 25A Manual Reset Circuit Breaker
• Sample Line Power Output Connection: Amphenol 3-pin
• Temperature Controller: 1/32 DIN Temperature Controller
• Thermocouple Connection: K-Type panel mount
The Universal Temperature Controller is used to control heated sample lines, ovens, heated head pumps, filters, and
probes. This Controller can be adapted to control almost any type of heating load. The standard unit features a program-
mable digital temperature controller, 25 amp circuit breaker, 25 amp solid state relay output, type K thermocouple input,
and a 3 pin Amphenol electrical connector housed in a compact NEMA aluminum enclosure.
*Call for options on thermocouple type, voltage, and power requirements
Multiple Zone Temperature Controller
Part Number 0725PM

CEM Equipment
Specifications
• Voltage Requirement: 120 V
• Power Requirement: Up to 25 amps
• Overload Protection: 25A Manual Reset Circuit Breaker (4)
• Sample Line Power Output Connection: Receptacle Outlets (4)
• Temperature Controller: 1/32 DIN Temperature Controller (4)
• Thermocouple Connection: K-Type panel mount (4)
Multiple zone temperature controllers are an excellent choice for controlling multiple instruments simultaneously such as
heated sample lines, ovens, heated head pumps, filters, and probes. The standard unit features four programmable digital
temperature controllers, four 25 amp circuit breaker switches, 25 amp solid state relays, type K thermocouples, and four
receptacle outlets. Call a Sales Representative for custom configurations and availability.
*Call for options on thermocouple type, voltage, and power requirements
Rack Mount Temperature Controller

CEM Equipment
Part Number 0725R
Specifications
• Voltage Requirement: 120 V
• Power Requirement: Up to 25 amps
• Overload Protection: 25A Manual Reset Circuit Breaker
• Sample Line Power Output Connection: Amphenol 3-pin
• Temperature Controller: 1/32 DIN Temperature Controller
• Thermocouple Connection: K-Type panel mount
The Rack Mount Temperature Controller is commonly used to control heated sample lines, ovens, heated head pumps,
filters, and probes. This Controller can be adapted to control almost any type of heating load. The standard unit features a
programmable digital temperature controller, 25 amp circuit breaker switch, 25 amp solid state relay output, type K thermo-
couple input, and a 3 pin Amphenol electrical connector housed in a sub-rack mountable aluminum enclosure.
*Call for options on thermocouple type, voltage, and power requirements
Clean Air Express
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2-10
CONTINUOUS EMISSIONS MONITORING ®
MAK 10-2 Sample Gas Conditioner
CEM Equipment

• Two gas paths


• Two heat-exchangers
• Two condensate pumps
• One 3-pole alarm contact MAK

MAK 10-1 Mobile Sample Gas Conditioner


• One gas path
• One heat-exchangers
• One condensate pump
• One Teflon-depth filter
CEM Equipment

• One 3-pole alarm contact MAK


• One electronic control with one 3-pole alarm contact for external moisture sensor
• One flow meter with needle valve
• Two handles for mobile operations

MAK 10-4-PS2-TF2-EC2 Sample Gas Conditioner


• Two gas paths
• Two pre-seperators for Dp in > 65°
• Two heat-exchangers
• Four condensate pumps
• Two Teflon-depth filters
• One 3-pole alarm contact MAK
• Two electronic control with one 3-pole alarm contact for external moisture sensor
CEM Equipment

MAK 10-4 19” Rack Sample Gas Conditioner


• Two gas paths
• Two pre-seperators for Dp in > 65°
• Two heat-exchangers
• Four condensate pumps
• One Teflon-depth filters
• One 3-pole alarm contact MAK
• One electronic control with one 3-pole alarm contact for external moisture sensor
• One flow meter with needle valve

Clean Air Express


A Division of Clean Air Engineering
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CONTINUOUS EMISSIONS MONITORING ®
SGC4000 Sample Gas Conditioner

CEM Equipment
Part Number 0700
Specifications
• Cooling capacity: 120 to 200 BTU/Hr @ 35 °F Plate Temperature
• Cooler Plates: Hastelloy
• Flow Channels: Kynar
• Moisture Removal: 0 to 30% @ 5LPM
• Sample Pump Flow Rate: 5LPM
• Voltage: 120 VAC
• Operating Temperature: 1 to 45 °C
• Condensate Removal: Peristaltic Pump
• Water Intrusion Monitor: Disables sample pump when moisture is detected.
• Temperature Control: 1/16 DIN, Digital
• Weight: 30lb.
• Dimensions: 15” x 17” x 6.5”
The SGC4000 is designed to transfer sample gas to extractive analyzers for CEM and process control applications. The

CEM Equipment
sample gas flows through a thermoelectric (Peltier cell) sample gas cooler to ensure a constant stream of dry gas is sup-
plied to the analyzers.

Part Number Item


0704 Cooling unit
0705S Single Power Supply
0706 Temperature Controller Assembly
0707R Rebuild Kit for KNF Pump (0711R) (not shown)
0710 Water Intrusion Monitor
0711R KNF Sample Pump

CEM Equipment
9771-BA Double Head Peristaltic Pump

Stainless Steel Coil Condenser


Part Number 0517SS
Specifications

Material: Stainless Steel 304 or 316

Weight: 4 lbs

Dimensions: 15” x 4” x 5”
The Clean Air Express Stainless Steel Coil Con-
denser is made from 304 or 316 3/8” stainless steel
tubing.
Clean Air Express
A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
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2-12
CONTINUOUS EMISSIONS MONITORING ®
Dilution Control Panel
CEM Equipment

Part Number 0735

The #0735 Dilution Control Panel is designed to be used with the #0732D Dilution Probe for monitoring gaseous emissions
with EPA reference method analyzers. The control panel features flow control of calibration gas and blow back air, adjust-
able dilution air pressure, digital gauges and 0 - 2 vdc analog output for dilution air pressure and orifice vacuum. With this
system, continuous in-situ sample extraction has low flow rates, longer filter life, eliminates the need for heated sample
lines and transports the sample at positive pressure.

FLW6 Flow Panel


Part Number 0772
CEM Equipment

Features
• Manual Control with interlocking push buttons and 24 status outputs for
flagging data.
• Remote Control 13 Functions from your data acquisition and control sys-
tem for automated calibrations.
• 4 Sample Outputs A,B,C,D with rotometers and needle valves for flow
control.
• 13 Calibration Gas Inputs High, Medium, and Low range plus a zero gas.
• Individual Channel Calibration allows other channels to stay on line.
• Probe Tip Calibration with rotometers and needle valves for flow control.
• Separate Pressure Regulators for sample and calibration gas provides
reliable calibrations.
• Water Intrusion Monitor engages when moisture is detected in system.
• Back purge Function allows blow back of probes and filters.
• Internal Sample Filter for protection of flow panel and analyzers.
CEM Equipment

• Stainless Steel Solenoids and Fittings top of the list of premium quality
parts.
The Clean Air Express FLW6 Flow Panel is a 3RD generation 19” rack mount panel designed to control sample and cali-
bration gases to extractive analyzers for CEM and process control applications. Design features include an auto mode for
remotely controlling up to 13 functions from your data acquisition and control system for automated calibrations. Manual
control is simplified with interlocking push button switches and status outputs for flagging data. Three calibration gas inputs
(High, Mid, Low) for each channel and a separate zero gas input. Adjustable flow rate for probe tip calibration and sample
out (A,B,C,D). Separate pressure regulators for both sample and calibration gas provide reliable calibrations by match-
ing pressure and flow. Individual channel calibration allows other channels to stay online. Water intrusion alarm light and
contact output for disabling sample pump if moisture is detected in system. Back purge function controls air and remote
solenoid contacts for blowback of sample probe and filter.
Clean Air Express
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CONTINUOUS EMISSIONS MONITORING ®
5 Channel Calibrator

CEM Equipment
Part Number 0724

Features
• Flow meter with stainless steel needle valve provides indication and con-
trol of calibration gas flow rate from 1 to 10 lpm.
• AUTO Mode allows a data acquisition system equipped with a dry contact
closure to control the calibration points remotely.
• A 12 VDC output signal is provided for use by the control system via an
• Amphenol connector located on the rear of the calibrator. Sub-Rack De-
sign for installation into a standard 19” instrument rack.

The 5 Channel Calibrator is designed to interface CEM analyzers with five individual calibration gasses. The gasses can
be controlled manually or remotely to flow through one of two calibration ports. Sub-Rack designed for installation into a

CEM Equipment
standard 19” instrument rack. Flow-meter with stainless steel needle valve provides indication and control of calibration
gas flow rate from 1 to 10 lpm. Auto Mode allows a data acquisition system equipped with a dry contact closure to control
the calibration points remotely. A 12VDC output signal is provided for use by the control system via an Amphenol connector
located on the rear of the 5 Channel Calibrator.

Sample Gas Distribution Module


Part Number 9742
Features
• Flowmeters: with stainless steel needle valve provides indication and
control of sample gas flow rate from 0 to 1.0 lpm. and a 0-10 lpm. flow
meter for sample vent flow.
• Back Pressure Regulator: provides consistent sample flow rates.
• Sample Inlet Filter: mounted on back panel for easy access.

CEM Equipment
• CAL Mode: allows a data acquisition system equipped with a dry contact
closure to
• control the calibration port remotely. A status output is also provided when
in manual cal mode.
• Sub-Rack Design: for installation into a standard 19” instrument rack.

The Sample Gas Distribution Module is designed to interface CEM analyzers with four individual sample gas streams. A
back pressure regulator controls the sample pressure to provide a consistent flow rate to the analyzers. In calibration mode
the sample gas is bypassed to the vent and a calibration gas port is routed to the analyzers for internal calibration. The
calibration mode can be controlled manually by front panel push button or remotely from your data acquisition system. A
sample inlet filter is mounted on the back panel for easy access. The Sample Gas Distribution Module combined with a
Calibration Module can make controlling sample and calibration gases to your analyzers as simple and easy as it can be.
Clean Air Express
A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
2-14
Clean Air Engineering Express supplies a vari-
ety of portable gas analyzers to our customers.
The portable analyzers are manufactured by
Testo and Ecom.

We specialize in solving difficult gas sampling


problems for a variety of industries. Call us To-
day.

33051
Portable Analyzers

088071

Clean Air Express


A Division of Clean Air Engineering
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PORTABLE ANALYZERS ®

Portable Analyzers
PORTABLE ANALYZERS
Page
Portable Gas Analyzers ....................................... 3-3
ECOM-AC Plus ................................................... 3-3
Testo 350 ............................................................ 3-4
Testo 330 ............................................................ 3-5
Testo 335 ............................................................ 3-5
Portable Analyzers .............................................. 3-6
Testo 880 ............................................................ 3-6

0035XL

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
3-2
PORTABLE ANALYZERS ®
ECOM-AC (Plus)
Portable Analyzers

Part Number 0703AC


Portable Analyzers

The ECOM-AC (Plus) is a portable unit for the quick measurement of O2, CO, temperature, NO and NO2. The micro-
processor will calculate CO2 and combustion efficiency. NO and NO2 sensors make simple determinations of these
parameters. This instrument has a high flow pump assembly with an in-line water trap and particulate filter for proper
conditioning of short-term samples.

The ECOM-AC (Plus) is capable of downloading into a computer for remote monitoring. The probe is 12” in length and
has a 1/4” outer diameter with 10 ft. flexible high temperature hose. It also has an automatic fresh air purge. The built-in
printer in this unit can automatically print at predetermined time intervals.

Parameter Range
O2 0-21%
Portable Analyzers

CO 0-4000 ppm
NO 0-4000 ppm
SO2 (option on some models) 0-5000 PPM
NO2 0-500 PPM
Draft 0-40.00 in. H2O
Temperature 0-1500°C
Detection Method: Electro Chemical Sensors
Power Requirement: 120 V AC, 30 watts; or Lead-Acid Rechargeable Batteries
Approx. Shipping Weight: 30 lbs

Clean Air Express


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3-3 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
PORTABLE ANALYZERS ®
Testo 350 XL Portable Flue Gas Analyzer

Portable Analyzers
Part Number 0035XL

The new version of the Testo Model 350 is the most innovative portable
combustion analyzer to date. Features include interchangeable, pre-cal-
ibrated sensors with temperature control; a CO sample dilution system
for test range expansion; complete onboard sample conditioning; and an
abundance of opportunities to interface with the entire system. The cells
can be easily replaced or exchanged for greater testing flexibility

Part Number Item


350XLO2 02 replacement sensor - 300/350
350XLCOL CO low replacement sensor (0-500 ppm, H2 compensated, 0.1 ppm res.)
350XLCO CO replacement sensor (0-10,000 ppm, H2 compensated)
350XLNO2 NO2 replacement sensor (0-500 ppm)

Portable Analyzers
350XLSO2 SO2 replacement sensor (0-5,000 ppm)
350XLNOL NO low replacement sensor (0-300 ppm, 0.1 ppm res.)
350XLNO NO replacement sensor (0-3,000 ppm)
350XLHC HC replacement sensor 0-4% - 300
350XLH2S H2S replacement sensor - 300 (0-300 ppm)

Parameter Range
O2 0-25%
CO 0-10000 ppm H2 compensated
CO Low 0-500 ppm (@0.1PPM) H2 compensated
NO 0-3000 ppm
NO Low 0-300 ppm (@0.1 PPM)
NO2 0-500 ppm
SO2 0-5000 ppm

Portable Analyzers
CxHy 0-4% (@ 0.01% resolution)
H2S 0-300 ppm (@0.1PPM)
Dilution System CO only (adjustable to 40:1)
CO Rinse Automatic over-range protection
Purge Valve Manual & auto fresh air & long term testing
Differential Pressure +/- 80” H2O (add pitot tube for velocity and flow)
Detection Method: Electrochemical Sensors
Power Requirement: 110 –230, 90-260V, or rechargeable battery
Approx. Shipping Weight: 30 lbs.
Dimensions: actual 16” x 11” x 4”

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
3-4
PORTABLE ANALYZERS ®
Testo 330 Portable Flue Gas Analyzer
Portable Analyzers

Specifications
• Constituents Measured: Temperature, Draft Pressure, O2, CO, NO, NO-LOW
• Power Requirement: 110-230V, 90-260V or rechargeable battery
• Approximate Weight: 1.5 lbs.
Portable Analyzers

Part Number Item


33021 Testo 330-2 LL Kit #1 with O2, CO
33022 Testo 330-2 LL Kit #2 with O2, CO, NO & Printer

Testo 335 Portable Flue Gas Analyzer


Portable Analyzers

Specifications
• Constituents Measured: Temperature, Draft Pressure, O2, CO, NO, NO-LOW
• Power Requirement: 110-230V, 90-260V or rechargeable battery
• Approximate Weight: 1.30 lbs.

Part Number Item


33051 Testo 335 Kit # 1 with O2 plus choice of 1 Sensor
33052 Testo 335 Kit # 2 Standard Kit 02, CO
33053 Testo 335 Kit # 3 Engine Kit O2, CO, NO
33054 Testo 335 Kit # 4 NO (x) Kit O2, CO, NO

Clean Air Express


A Division of Clean Air Engineering
3-5 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
PORTABLE ANALYZERS ®
Testo 880 Portable Infrared Thermal Imager

Portable Analyzers
Specifications
• Store Capacity : 1 GB SD Card (Holds 1000 images)
• Battery Type: Fast Charging, LI-ion Battery, Field Replaceable
• System Requirement: Windows XP, Windows Vista
• Approximate Weight: 2.0 lbs.

The Testo 880 infrared Thermal Imager camera takes a digital picture
of heat loss through walls, doors, windows, port holes and other sealing

Portable Analyzers
devices. The Thermal Imager can be used to identify faulty electrical
connections by locating hot spots. The Testo 880 allows the user to see
beyond the range of visible light and to capture images of object tem-
peratures. The camera uses thermography technology that allows the
user to acquire thermal imaging of multiple devices

Part Number Item


088071 Testo 880 Basic Thermal Imager
088074 Testo 880 Expert Thermal Imager

Part Number Item


0563 0880 71 880-1 Thermal Imager (9Hz) with integrated digital camera
0563 0880 73 880-3 Thermal Imager (33Hz) with integrated digital camera

Portable Analyzers
880-3 Expert Set Thermal Imager (33Hz) with integrated digital camera,
0563 0880 74 including telephoto lens, battery charger, additional battery and display
sunshield
Please contact service deptartment Retrofit telephoto lens (for testo 880-3 only)
0554 8801 External Two-bay Charger
0554 8802 Additional battery
0554 8804 Aluminum tripod
0554 8805 Protective lens
0554 8806 Display Sunshield
0554 0051 Adhesive emissivity tape

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
3-6
Clean Air Engineering Express carries an ex- 0769250
tensive line of sampling accessories to help
complete your projects. Our large inventory al-
lows us to ship any of these items overnight to
your testing location. No more worries about
down-time thanks to our 24-hour, 7 days-a-
week emergency service.

Contact one of our account team members for


more information on our source sampling ac-
cessories or emergency service
Parts and Accessories

01492

Clean Air Express


A Division of Clean Air Engineering
4-1 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
PARTS AND ACCESSORIES ®

PARTS & ACCESSORIES


Page
Filter Holders & Frits ........................................... 4-3
47 mm Stainless Steel Filter Holder ................... 4-3
47 mm Teflon Filter Holder .................................. 4-3
Cartridge Style Stainless Steel Filter Holder ....... 4-3
Fritted Holder ...................................................... 4-3
Disposable In line Filter ........................................ 4-3
Peristaltic Pumps and Sample Pumps ............... 4-4
ADI Pumps .......................................................... 4-4
Gast Pumps ........................................................ 4-4
KNF Pumps ......................................................... 4-4
Masterflex Pumps ............................................... 4-4

Parts and Accessories


Thomas Pumps ................................................... 4-4
Clean Air Pumps ................................................. 4-4
Regulators ............................................................ 4-5
Brass Regulators ................................................ 4-5
Stainless Steel Regulators .................................. 4-5
Heating Element ................................................... 4-6
Silicone Heaters .................................................. 4-6
High Temperature Glass Heaters ........................ 4-7
High Temperature Cable Heaters ........................ 4-7
Cartridge, Strip & Tubular Heaters ...................... 4-7
Temperature Controllers ..................................... 4-8
Fuji Controllers .................................................... 4-8
Watlow Controllers .............................................. 4-8
Clean Air Controllers ........................................... 4-8
Tubing and Pipe ................................................... 4-9
Stainless Steel Tubing and Pipe ......................... 4-9
Inconel Tubing and Pipe ..................................... 4-9
0914
Titanium Tubing and Pipe ................................... 4-9
Flexible Tubing .................................................. 4-10
Teflon® Tubing .................................................... 4-10
Accessories ........................................................ 4-11
Tube Compression Fittings ............................... 4-11
Amphenol Connector Parts ..................................4-8
Flowmeters, Solenoids & Solid State Relays .... 4-12
Manometers and Replacement Parts ............... 4-12
Quick Wire Connectors & Equipment Fans ...... 4-14

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
4-2
PARTS AND ACCESSORIES ®
Parts and Accessories

47 mm Stainless Steel In-Line Filter Holder


Part Number 0561
Lightweight umbilical construct-
ed of two polyethylene pitot 47 mm Replacement Filter Media
lines and one polyvinyl-coated Part Number Item
thermocouple extension wire, 0620 47 mm Glass
wrapped in nylon mesh material. 0620Q 47 mm Quartz
0620T 47 mm Teflon®

47 mm Teflon In-Line Filter Holder


®

Part Number 0558


Parts and Accessories

The 47 mm Teflon® in-line filter holder has 1/4” compression


connections and includes a TFE support screen.

Cartridge Style Stainless Steel Filter Holder


Part Number Item
9974 Cartridge Style Stainless Steel Filter Holder
9975 Replacement micro-fiber filter cartridge

The cartridge style stainless steel filter holder has 1/4” NPT
connections and uses a micro-fiber filter cartridge.

Stainless Steel Fritted Filter


Part Number 0740F
Parts and Accessories

The Sintered Stainless Steel Fritted Filter is an excellent


choice for keeping particulate out of your probes and lines.
These 20 micron frits are cleanable and feature durable long
lasting stainless steel construction with 1/4” NPT connection
or connection of your choice.

Disposable Inline Filter


Part Number 0715PF

The disposable inline filter has a semi-transparent Kynar


housing with 1/4” O.D. tube ends and a micro-fiber filter.
Clean Air Express
A Division of Clean Air Engineering
4-3 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
PARTS AND ACCESSORIES ®

Parts and Accessories


Peristaltic Pumps and Sample Pumps

9769T1 9937 9771BA

99390 9711L 9021

Parts and Accessories


0711R 99372 9900

97691 9769
Part Number Item
9769T1 ADI Dia-Vac Pump, SS TFE Coated Head, TFE Diaphragm, 26 LPM, 24”Hg ,120 Vac.
9937 Gast Lubricated Rotary-vane Pump 120 / 240 Vac. 26.5” Max Vac. 4.5cfm open flow

Parts and Accessories


Double Head Peristaltic Pump, 3 Roller Design, 120 Vac. 26ml per min, steel gears, continuous heavy
9771BA
duty motor
99390 Heated Head Pump, SS TFE Coated Head, TFE Diaphragm, 9 LPM, 120 Vac.
9711L KNF Diaphragm Pump (operates in any position) 115V/60Hz single head .03A
9021 Masterflex Double Head Peristaltic Pump, 3 Roller Design, 120 Vac
0711R KNF Sample Pump, TFE Diaphragm, 5.5 LPM, 25”Hg, 120V w/ thermal reset
99372 KNF Sample Pump, 120 Vac. 115V/60Hz
9900 Submersible re-circulation Pump 120 Vac. 1/50 HP
97691 Thomas Pump, TFE Coated Head, TFE Diaphragm, 120 Vac.
9769 ADI Mini Dia-Vac Pump, TFE Coated Head, TFE Coated Diaphragm, 22 LPM, 22 “Hg, 120 Vac.

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
4-4
PARTS AND ACCESSORIES ®
Parts and Accessories

Cylinder Regulators

• Single Stage Brass Barstock Body


• Six Port Configuration 316L Stainless Steel Diaphragm
• Custom CGA fittings and pressure ranges available.
Parts and Accessories

Brass Single Stage Regulators with Needle Valve and ¼” NPT Outlet
Part Number CGA Inlet Gauge Delivery Pressure
9764B350 350 0 – 4000 PSI 0 – 50 PSI
9764B580 580 0 – 4000 PSI 0 – 50 PSI
9764B590 590 0 – 4000 PSI 0 – 50 PSI

• Single Stage 316L Stainless Steel Barstock Body


• Six Port Configuration 316L Stainless Steel Diaphragm
• Custom CGA fittings and pressure ranges available.
Parts and Accessories

Stainless Steel 316 Regulators with Needle Valve and ¼” NPT Outlet
Part Number CGA Inlet Gauge Delivery Pressure
9764S330 330 0 – 4000 PSI 0 – 50 PSI
9764S660 660 0 – 4000 PSI 0 – 50 PSI
9764S705 705 0 – 4000 PSI 0 – 50 PSI

Clean Air Express


A Division of Clean Air Engineering
4-5 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
PARTS AND ACCESSORIES ®

Parts and Accessories


Silicone Heaters

Parts and Accessories


Silicone Rubber: Two layers of silicone rubber infused with fiberglass are vulcanized together and enclose the multiple
strand wire resulting in a rugged yet flexible sheath with excellent moisture, chemical and wear resistance. Maximum
temperature rating for the heat tape is 500 °F. The thickness of the flexible silicone rubber heater is 0.06”. The industrial
heaters have silicone insulated wire leads of 2’ @ 18AWG. The silicone rubber heater is used in the majority of probes
manufactured by Clean Air Express. The flexible heaters length ranges from 35” thru 600”. The silicone rubber heaters
power supply ranges from 120 volt to 240 volt.

Part Number (120 Volt) Part Number (240 Volt) Width (Inches) Length (Inches) Total Watts
01492 01482 1 35 175w
01495 01485 1 72 360w
01496 01486 1 80 400w

Parts and Accessories


01499 01489 1 120 600w
014914 014814 1 140 700w
014915 014815 1 180 900w
014918 014818 1 216 1080w
014920 014820 1 240 1200w
014925 014825 1 300 1500w
014930 014830 1 360 1800w
014940 014840 1 480 2400w
014950 014850 1 600 3000w

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
4-6
PARTS AND ACCESSORIES ®
Parts and Accessories

High Temperature Glass Heaters 1400°F max temperature


Part Number Item
0491 2ft. 110v Insulated Heater 156w .5in width
0494 4ft. 110v Insulated Heater 312w .5in width
0495 6ft. 110v Insulated Heater 468w .5in width
0496 8ft. 110v Insulated Heater 624w .5in width
0699 10ft. 110v Insulated Heater 520w .5in width
04914 12ft. 110v Insulated Heater 234w .5in width
* Heavy Insulated Heating Tape can tolerate tem- 04916 16ft. 110v Insulated Heater 312w .5in width
peratures up to 1400 °F. 0516PH 6ft. 110v Heater (no insulation) 312w .5in width
0518PH 8ft. 110v Heater (no insulation) 416w .5in width

High Temperature Cable Style Heaters


Parts and Accessories

Part Number Item


97862 112 inch 110v Cable Heater 302w .094”dia.
97863 188 inch 110v Cable Heater 503w .094”dia.
97223 223 inch 110v Cable Heater 3000w .125”dia.

Cartridge Heaters

Part Number Item


97851 400w 110v ¼”NPT fitting

Strip Heaters
Parts and Accessories

Part Number Item


9120 Strip Heater 110v 300w
91201 Strip Heater 240v 300w
9739 Finned Strip Heater 110v 500w

Tubular Heaters
Part Number Item
9142 Tubular Heater 110v 500w
91421 Tubular Heater 240v 500w

Clean Air Express


A Division of Clean Air Engineering
4-7 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
PARTS AND ACCESSORIES ®

Parts and Accessories


Temperature Controllers

Part Number Item


Fuji Electric PXR3 series Fuzzy Logic Controller 1/32 DIN with PID Auto-tune, Nema 4x faceplate, 100-
91301
240v AC input power (50/60Hz), 8 segment ramp/soak programming, relay or SSR outputs.
Fuji Electric PXR3 series Fuzzy Logic Controller 1/32 DIN with PID Auto-tune, Nema 4x faceplate24v
91304 AC/DC input power (50/60Hz), 8 segment ramp/soak programming, relay or SSR outputs and retrans-
mission (4-20mA DC).
Watlow Temperature Controller microprocessor based 1/16 DIN, single input, dual output 4 digit display,
9130M

Parts and Accessories


NEMA 4x rating, electromechanical relay, from C, 5A, CE complaint, without contact suppression.
Watlow Temperature Controller microprocessor base 1/16 DIN, single input, dual output 4 digit display,
9130 NEMA 4x rating, switched dc output, non insulated, from C, 5A, CE compliant, for use with solid state
relay.
9131R Clean Air Express 6 Channel replacement indicator. Rugged and dependable.

Amphenol Connector Parts


3 Pin Amphenol Connector Parts
Part Number Item
9402E 9402E 3 Pin Flanged Box Receptacle with Female Insert
9403
9403 3 Pin Cable Plug (Shell Only)
94031
94031 3 Pin Male Insert
94032 3 Pin Cable Clamp

Parts and Accessories


94032
94033 3 Pin Female Insert
94033 4 Pin Amphenol Connector Parts
Part Number Item
9409
9409 4 Pin Cable Clamp
9410
9410 4 Pin Cable Receptacle (shell only)
9411 4 Pin Cable Plug (shell only)
9411
9412 9412 4 Pin Flanged Box Receptacle with Male Insert
9416 4 Pin Female Insert
9417 4 Pin Male Insert
9417 9418 4 Pin Flanged Box Plug with Female Insert
9416
9418
Clean Air Express
A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
4-8
PARTS AND ACCESSORIES ®
Parts and Accessories

Stainless Steel Tubing and Pipe


Part Number Item
9304 1/4" x .035 Welded 304 SS
9305 3/8” x .035 Welded 304 SS
9305065 3/8” x .065 Welded 304 SS
9314A 3/8” Sch40 304 SS
9308 1/2" x .035 Welded 304 SS
9308085 1/2" x .085 Welded 304 SS
9316 1” x .035 Welded 304 SS
9319 1” x .065 Welded 304 SS
9319083 1” x .083 Welded 304 SS
9318 1 1/4" SCH 5 304 SS
93232 2 1/4" x .120 304 SS
Parts and Accessories

93233 4” x .083 304 SS


9302 1/4” x 035 316 SS
9306 3/8” x .035 316 SS
9312 5/8” X .035 316 SS Seamless
9317 1” X .035 316 SS
9322 2” x .065 316 SS

Inconel Tubing and Pipe


Part Number Item
9304I 1/4" .035 Inc 600
9306I 3/8” .035 Inc 600
9307I 3/8” .049 Inc 600
9317I 1” .035 Inc 600
Parts and Accessories

92534I 1 1/4" .065 Inc 600


92538 1 1/2" sch80 Inc 600

Titanium Tubing and Pipe


Part Number Item
9302T 1/4" .035 Seamless
9308T 1/2" .039302T5 Seamless
9312T 5/8” .035 Seamless
9317T 1” .035 Seamless
9319T 1 1/4" .035 Seamless
Clean Air Express
A Division of Clean Air Engineering
4-9 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
PARTS AND ACCESSORIES ®

Parts and Accessories


Teflon Tubing
®

Clean Air Express Teflon® Tubing:


Description: Teflon® tubing is flexible tubing that is resistant to
crimping and blockage. This is the preferred teflon® tubing for
emissions measurement below 500F. For tube diameters or colors
not listed here, please call. Material: Heavy Wall Polyester (PTFE)
Teflon® Tube.

Teflon® is a registered trademark of DuPont. Teflon® is the brand


name for the Dupont fluoropolymer plastic resins PTFE, FEP, and
• * Teflon Tubing Colors Stocked are Green, PFA. These three are very similar in composition, temperature
Blue, Red & Yellow. If you need another color limit and chemical resistance but have slightly different mechani-

Parts and Accessories


or size please call. cal properties that make each one better suited for some specific
• ** Teflon Tubing Bend radius is for room tem- applications. PTFE is best for most most gas sampling.
perature bends. Heating tube to soft point prior
to bending is best for permanent bends.
Tube OD Tube ID Tube Wall Part Number Color Bend Radius **
1/8” 1/16” -0.031 0769125 Natural <0.3”
1/4” 1/8” -0.062 0769250 Natural <0.5”
1/4” 1/8” -0.062 0769250C Specify * <0.5”
3/8” 1/4” -0.062 0769375 Natural <1.0”
1/2” 3/8” -0.062 0769500 Natural <2.0”
5/8” 1/2” -0.062 0769625 Natural <4.0”

Flexible Tubing

Parts and Accessories


Part Number Item
9326 Gum Rubber Tubing 1/4 inch ID. X 3/16 inch wall
93261 Gum Rubber Tubing 3/8 inch ID. X 3/16 inch wall
9325 Flexible PVC 3/16 inch ID. X 5/16 inch OD.
93252 Flexible PVC 1/8 inch ID. X 1/4 inch OD.
9716 Neoprene Tubing 1/8 inch ID. X 3/8 inch OD.
9012 Peristaltic Pump Tubing
932511 Polyethylene Tubing 1/4 inch ID. X 3/8 inch OD.
1126 Silicone Tubing 1/4 inch ID. X 3/8 inch OD.

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
4-10
PARTS AND ACCESSORIES ®
Parts and Accessories

Tube Compression Fittings


U RU UE UT UC BU

Union Reducing Union Union Elbow Union Tee Union Cross Bulkhead Union Needle Valve
Tube Ends

TC MC ME MBT MRT PLG CAP

Thermocouple Male Male Elbow Male Branch Male Run Plug Cap
Connector Connector Tee Tee

FC FE FRT PC RPC TEMA TEBA


Parts and Accessories

Female Female Elbow Female Run Port Connector Reducing Port Tube End Male Tube End
Connector Tee Connector Adapter Bulkhead Adapt

FQCB MQCB FQC MQC N F

Female Quick Male Quick Female Quick Male Quick Coarse Valve Nut Ferrule
Connect Connect Connect Connect Tube Ends
Bulkhead Bulkhead

1 2 3
Example: 0418 – S - UT (¼” Stainless Steel Tee)
1 2 3
Size Material Configuration

0417 = 1/8” S = Stainless Steel U = Union


0418 = ¼” B = Brass RU = Reducing Union
0419 = 3/8” G = Graphite UE = Union Elbow
0420 = 1/2” T = Teflon UT = Union Tee
0421 = 5/8” K = Kynar (PVDF) UC = Union Cross
0422 = ¾” BU = Bulkhead Union
Parts and Accessories

0423 = 1” TC = Thermocouple Connector


MC = Male Connector
ME = Male Elbow
MBT = Male Branch Tee
MRT = Male Run Tee
PLG = Plug
CAP = Cap
FC = Female Connector
FE = Female Elbow
FRT = Female Run Tee
PC = Port Connector
RPC = Reducing Port Connector
TEMA = Tube End Male Adapter
TEBA = Tube End Bulkhead Adapter
FQCB = Female Quick Connect Bulkhead
MQCB = Male Quick Connect Bulkhead
FQC = Female Quick Connect
MQC = Male Quick Connect
N = Nut
F = Ferrule

Clean Air Express


A Division of Clean Air Engineering
4-11 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
PARTS AND ACCESSORIES ®

Parts and Accessories


Flowmeters
Rate-Master Flowmeters with SS Valve Through-panel mounting
Part Number Range
0756 100 – 1000 cc/min
0757 .1 – 1 LPM
97482 1 – 10 LPM
97483 2 – 25 LPM
65mm Glass Single and Dual Float Flow meter Non Valve
Part Number Range
9969 Steel = 0 – 2.52 LPM Glass = 0 – 1.25 LPM
00151 Glass = 0 - 1.25 LPM
Visi-Float Flowmeters with SS Valve Flush - panel mounting

Parts and Accessories


Part Number Range
9746 .15 – 1 LPM
9747 .6 – 5 LPM
9748 1 – 10 LPM
Visi-Float Flowmeters Non Valved Flush - panel mounting
Part Number Range
97471 .6 – 5 LPM
97481 1 – 10 LPM

Manometer and Replacement Parts

9100F 9100M

Parts and Accessories


Part Number Item
00588 Dual Column Panel Mount Manometer 0-8” H2O
00588M Dual Column Panel Mount Manometer 0-200mm H2O
0058A Manometer Adjustment Knob
0058R

0058Y

00588C Manometer Type C Plug


0058R Manometer Oil Red
0058Y Manometer Oil Yellow
9100F Manometer Female Quick Connect
005588 0058A 0058C 9100M Manometer Male Quick Connect

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
4-12
PARTS AND ACCESSORIES ®
Parts and Accessories

Solenoid and Pinch Valves

Part Number Item Voltage


9762 ASCO Pinch Valves 110 – 220 –24VDC
9761 Stainless Steel 2-way 12VDC
9759 Stainless Steel 3-way 12VDC
9127 Stainless Steel norm/close 3-way 125psi 120V
91275 Stainless Steel 3-way multi purpose 120V
91271-1 Stainless Steel norm/closes 2-way 45psi 12VDC
91271 Stainless Steel norm/close 3-way 125psi 240V
Parts and Accessories

We stock many types of pinch and solenoid valves. Please call a Sales Represen-
tative for price and delivery.

Solid State Relays


Part Number 9129

Crydom Solid State Relays offer state-of-the art Surface


Mount Technology. These relays deliver proven reliability in
the most demanding applications. 25A 240VAC DC
Parts and Accessories

Part Number 0914

Crouzet Solid State Relays offer state-of-art Din Rail Mount


Technology. These relays deliver proven reliability in the most
demanding applications. Features include: Input LED, Din
Rail Mountable, and Current Regulated Input

Clean Air Express


A Division of Clean Air Engineering
4-13 Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
PARTS AND ACCESSORIES ®

Parts and Accessories


Quick-Wire Connectors

Part Number Item


91351 Straight Blade Plug 5-15 125VAC 15AMP
9135A Straight Blade Plug 6-15 250VAC 15AMP
91361 Plug Receptacle 5-15 125VAC 15AMP

Hinged impact resistant nylon housing provides easy access for

Parts and Accessories


wiring. Both are 2 pole 3 wire (3 blades –2 power plus 1 ground)
Color is high-visibility yellow; 5-15 and 5-20 NEMA models Meet
Fed. Spec. WC596 and are UL listed

Equipment Cooling Fan

Part Number Item


9142 Tubular Heater 110v 500w

Parts and Accessories


91421 Tubular Heater 240v 500w

Compact and ready to install, these fans are a popular choice for
cooling heat-sensitive equipment.

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com
4-14
ORDERING NOTES ®

Date Item Ordered Size Qty Shipping Date Project #/ Name

Clean Air Express


A Division of Clean Air Engineering
Phone: (800) 223-3977 Fax: (847) 991-8924
Web site: www.cleanair.com