Presentacion Motores

Rockwell Automation- Allen Bradley Motors
Allen Bradley Control Matched Motors

Mario Monsivais Application Engineer
Rockwell Automation- Allen Bradley
The Complete Line of Control Matched Motors
CM202 Motors CM203 Motors CM100 and CM110
CM300 and CM310
Custom Large AC
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Rockwell Automation-Allen Bradley
Specification Considerations
Issues and Information Required to quote motors Especially Variable Speed Motors
8-3

What is the basic rating required:
HP and Base speed in RPM
Torque is KEY concern based on HP& base speed
T RPM HP = 5252
T = Torque (ft-lbs.) RPM = Motor Rotation/minute 5252 = constant (33,000ft lbs/min/2() rad/rev)
Voltage/Power
460V, 230/460V, 208-230/460V, 575V 60Hz 380V, 400V, 415V, - 50 Hz
Efficiency Requirement
Energy Efficient (EE) Premium Efficient (PE) Nema Premium (NP)
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Is it going to be used on inverter or as a fixed speed motor (on sine wave)? For Inverter fed motors
What is the performance required below base speed (only valid for inverter fed motors)?
Constant Torque or Variable Torque (Pumps, Fans) CT 1000:1, CT 10:1, CT 4:1, CT 2:1, VT 2:1
Is there a need for a constant horse power range (CHP)?

Constant horsepower range is the speed above the base speed rating that motor will run and still have the rated amount of HP.
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Specification Considerations
Enclosures Application and Framing Considerations Insulation/Temperature Rise Ambient Altitude SF Constant Torque Range Environment, Modifications Severe Duty Features
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Motor Enclosures
Motor Construction Motor Cooling Method
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AC or DC Motor Totally Enclosed Non-Vent (TENV) Enclosure

Prevents entry of dust, grit or moisture Cooling only through radiation
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AC Totally Enclosed Fan Cooled (TEFC) Enclosure

Fan mounted on Opposite Drive End shaft Turns at the same speed as motor rotates Cooling air goes around the motor, not through the motor Prevents entry of dust, grit or moisture
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AC or DC Motor Totally Enclosed Blower Cooled (TEBC) Enclosure

Blower mounted on Opposite Drive End. Blower needs separate power feed with motor starter. Cooling air goes through channels in the frame of the motor. No cooling air goes through the stator of the motor. Prevents entry of dust, grit or moisture.
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AC TEAO-P/B Enclosure
(Totally Enclosed Air Over Piggy Back)
Can change TEBC Inline to TEAO-P/B in order to mount brake and encoder Prevents entry of dust, grit or moisture
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AC or DC Motor Drip Proof Separate Vent (DPFV) Enclosure

Most Compact Design Low Inertia for fast response Air goes through the center of the motor Most efficient cooling method Filters can be added on blower Blower can be removed, and customer provide clean air piped into motor (DPSV) Designed to accept accessories; Brakes, Encoders, etc.
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Motor Specifications
Application Requirements Framing Considerations Insulation/Temperature Rise Ambient Altitude SF Constant Torque Range
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Key Factors in Sizing Motors for an Application Torque/Speed Determines Standard Frame Size Specify Overload Torque Requirements at Specific Speeds and for Specific Durations Accelerations & Decelerations E-Stop Conditions Specify Continuous Torque Requirements through Specific Speed Range Fast Run Conditions Continuous Duty Slow Run Conditions Continuous Duty
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Frame Size Adjusted to Manage Temperature Components Potential to Over Size Frames to Manage Ambient Altitude Service Factor Constant Torque Range Frame Size is Largest Determining Factor in Cost
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Maximum Total Temperature C of Insulation Systems Based on Measurement by Resistance for AC Motors
Insulation Class A 105C B 130C F 155C H 180C
AC
Standard Insulation on CM202
Standard Insulation CM203
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AC Temperature Components (C)

Class B 40C 80C 10C 130C Class F 40C 105C 10C 155C Class H 40C 130C 10C 180C
Ambient Rise/Rest. Hot Spot Total
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Ambient Altitude Service Factor
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Constant Torque
For Force Vent, Blower Cooled and Non-Vent Enclosures Constant Speed Blower, no problem. For Fan Cooled Enclosures Fan turns at shaft speed At lower RPM lower fan speed less cooling Harder to dissipate heat generated from losses
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Environmental Modifications
Severe Duty Features Motor Features
Cast-iron construction - frame, conduit box, end shields, fan cover, inner caps (Frame for CM203 is Laminated Steel) PLS positive bearing lubrication system Silicone rubber sealed fits Diagonally split, neoprene-gasketed, rotatable conduit box with NPT threaded lead hole Conduit box-mounted, UL listed, clamp-type grounding lug Rust-inhibitive, nonwashing lubricant Antistatic, polypropylene, corrosion-resistant bidirectional fan Stainless steel nameplates with NEMA nominal efficiency, guaranteed efficiency, AFBMA bearing numbers and lubrication instructions Zinc-plated, hex-head hardware Stainless steel "T" drains in both end brackets Stator and rotor completely epoxy-coated for corrosion protection Nonmetallic, V-ring shaft slinger Alemite grease fittings with protective covers
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Environmental Modifications
IEEE 841XL Features
All Severe Duty Features PLUS
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Component Class
For use on inverter for variable torque and constant torque (less than 10:1) applications, no encoder capability, thermostats
Inverter Duty General Purpose Series
Inverter Duty Harsh Environment Series
Architecture Class
For use on inverter only for high performance applications, encoder capable, thermostats
Industrial Environment Series
Sine Wave Class

For use on sine wave power for fixed speed applications such as conveyors, blowers, pumps
or fans
General Purpose Series Harsh Environment Series
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Component Class
For use on inverter for variable torque and constant torque (less than 10:1) applications, no encoder capability, thermostats
Inverter Duty General Purpose Series

CM101 - Enclosed Energy Efficient Rolled Steel CM102 - Enclosed Energy Efficient Cast Iron CM103 Totally Enclosed EE, PE, NP CM106 Open Energy Efficient Rolled Steel CM107 Open EE, PE, NP
Inverter Duty Harsh Environment Series

CM111 Severe Duty
CM112 IEEE 841 XL
CM113 Aggregate Duty
CM115 Wash Down Duty
CM118 Stainless Steel
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CM113 841XL Cast Iron
EPAct Efficient, Premium Efficient, NEMA Premium Modifiable Severe duty 1/6 - 300 HP
CM111 Severe Duty

EE, PE, NP XT for harsh environ. Modifiable 1 - 300 HP
CM103
Price
EPAct Efficient Steel Frames Non-modifiable 1/4 - 30 HP
CM102
EPAct Efficient Cast Iron Frame Non-modifiable 1/4 - 50 HP
CM101 and CM106
Value
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CM101 and CM106 EPAct Compliant with Light Weight and Rugged Construction
Stock product only Heavy guage rolled steel frame 1.0 on VFD SF Class F Insulation Permanently lubricated for life bearings 10:1 VT, varying CT based on HP/Frame Insulation meets MG-1 part 31 for up to 480 volt VFD Oversize terminal box, rotatable in 90 degree increments Removable eyebolt for easy lifting
Available Features Mounting Enclosure Type Efficiency HP Range
Foot Mtd ODP EPACT 1/4 - 30
C-Face TEFC
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CM102 EPAct Compliant with Light Weight and Rugged Construction

Stock product only, limited modifications Cast Iron Frames 1.0 on VFD SF Class F Insulation 10:1 VT, varying CT based on HP/Frame Permanently lubricated for life bearings Insulation meets MG-1 part 31 for up to 480 volt VFD Oversize terminal box, rotatable in 90 degree increments Removable eyebolt for easy lifting
Available Features Mounting Enclosure Type Efficiency HP Range
Foot Mtd TEFC EPACT 1/4 - 50
C-Face TEFC
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CM103 - EE Cast Iron

Cast Iron frame and end brackets Stainless steel nameplate 1.0 on VFD Service Factor Insulation meets MG-1 part 31 for up to 480 volt VFD Bearing system (182-215T) Permanently Lubricated (250-449T) Re-greaseable
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CM103 PE and NP Cast Iron:

Highest Level of Energy Efficient Operation
Cast iron frame and end brackets Bearing Systems (140-449) regreaseable 1.0 SF on inverter Class F insulated Insulation meets MG-1 part 31 for up to 480 volt VFD Warranty 3 year
Available Features* Mounting Enclosure Type Efficiency Hp Range
Foot Mtd ODP Premium 3 - 350
C-Face D-Flange TEFC NEMA Premium
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CM111 Severe Duty Features: Meeting Tough Application Environments, IP54

56-140 Plated steel frame, fan cover, and conduit box Cast iron endshields Double sealed bearings 180-440 Cast iron frame, fan cover, conduit box and endshields Available Features PLS bearing system Mounting Enclosure Type 56-440 Efficiency Class F Insulation & 1.15 SF Horsepow er Range Stainless steel nameplate Stainless steel T-drain Neoprene lead separator gasket Epoxy coated rotor and stator Shaft slinger
All TEFC TENV EE, PE, NP 1/4-400
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CM112 841XL: Exceeds the IEEE 841 Standard for Chemical Duty
1.15SF with class B rise Quiet operation -- below 90dba sound power Reduced vibration (.08in/sec max) Precision cast and machined frame Lead lugs Available Features All cast iron construction Mounting Enclosure Type Bearing isolators both ends Efficiency Horsepower Range PLS -- Positive lubrication system Routine & vibration test report 5 year conditional warranty
Foot Mtd TEFC Premium 1-250
C-Face D-Flange
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Per NEC 2005 Adjustable speed drive system shall protect against motor over temp conditions. Achieved through use of thermostats in the motors, or special circuitry in the drives. All CM100 and CM200 are provided standard with thermostats Thermostats can be removed from the CM100 motors by using the modification code to deduct them
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Architecture Class
For use on inverter only for high performance applications, encoder capable
CM201 Vector Duty Enclosed Small AC Motors

1000:1 CT Capable, TENV and TEFC Enclosures
CM205 DC Motors
CM202 Vector Duty Totally Enclosed Cast Iron NEMA AC Motors

1000:1 Capable, TEFC and TENV Enclosures
Industrial Environment Series
Designed with laminated square frame for more performance in smaller frames DPG-FV and TEFC enclosures
CM206 Small DC Motors

Designed for reliability and long life in variable speed applications, TEFC and TENV Enclosures
CM203 Vector Duty Laminated AC Motors

1000:1 Capable; DPFV, TEBC, TENV, and TEFC Enclosures
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CM202 - Performance & Price in a Cast Iron Variable Speed Motor

Vector Duty TE Cast Iron NEMA AC Motor
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CM202 Vector Duty TE Cast Iron NEMA AC Motor

Blower Cooled Performance in a Fan Cooled (TEFC) Motor Constant Torque from 0 to Base Speed (1000:1) 2 HP to 450 HP in NEMA Standard Fixed Speed TEFC & TENV Frames Catalog Numbers for 1800 and 1200 rpm Base Speeds
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All Cast Iron Frames & End Shields From 180T to L440T Three Thermostats - One Per Phase 200% Overload Torque for 1 Minute Optimized Electrical Designs for Inverter Power, not for Across the Line Power Design A
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Constant Horsepower Operation to 1.5 Times Base Speed Encoder Mounting Provisions Class F Insulation Class F Temperature Rise 40 deg C Ambient 1.0 Service Factor on Inverter Power
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Re-greaseable Bearings Stainless Steel Nameplate Insulated Bearing on Opposite Drive End is Standard on All 440T Frames Starts with 100 HP @ 1200 rpm Reduces shaft currents and increases bearing life.
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CM202 TEFC & TENV Enclosures Cost Less to Install & Increases Reliability Does Not Require the Customer to Purchase, Install and Interlock a Blower Motor Starter. Does Not Require Installation of Three Phase Power Leads for Blower Motor
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Designed Specifically for Hollow Shaft Encoders
No Machined Fan Covers Required Install Stub Shaft Kit, Slide Hollow Shaft Encoder Over Stub Shaft and Attach Anti-Rotational Arm to Standard Fan Cover Encoders Available through Stock Modification Center or Production: BEI, Avtron and Lakeshore
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Many Traditional Modifications Available from Stock Center or Production
XT, Extra-Tough Features 841XL Mechanical Features C-Face and D-Flanges Special Encoders Brakes
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2 to 20 HP Stocked with C-Face & Feet 3 to 300 HP, 1800 rpm, - Stocked Catalog numbers assigned for 2 to 450 HP, 1200 & 1800 rpm Standard NEC Full Load Amp Ratings Warranty 3 years from date of manufacture or 2 years of operation, whichever occurs first
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New for 2005 CM202 - Division 2 Self Certified
Self Certified - Athens production motors only (stock mod coming soon). 1000:1 CT in Standard Frame Sizes (No Constant HP range) Division 2, Class 1 Groups A,B,C & D Temperature code T2A (280 degree C) through T2C (230 degree C) environments. N/P T2C Class F rise with class F sealed thermostats, 40 degree C ambient. PWM (IGBT) drive with 2 kHz carrier or higher.
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New for 2005 CM202 - Division 2 Self Certified
The following will appear on customer quotations:
Attention: The internal and external surface temperatures of the motor will not exceed 230 degree C when the motor is operated properly within the rated conditions (HP, SF, Voltage, Frequency) shown on the nameplate on the PWM inverter power with a minimum carrier frequency of 2 KHz. For all other conditions see user manual.
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CM203 Vector Duty Laminated Frame AC Motors
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If you could start with a clean piece of paper : How would you design a motor for Variable Speed, Inverter Duty operation?
Make it square
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CM203 is a laminated frame design that is optimized for operation on inverter power supplies. The only laminated frame AC inverter duty motor made in North America Concept first introduced on D-C in 1967
Today, third generation of square laminated frames on CM205
AC -Evolved to meet high performance DC variable speed market needs Similar benefits on A-C Inverter Drives
Ability to be standard or custom design
Special base speeds, high speeds, custom flanges, brakes and feedback devices
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Clamp laminations in a high pressure press Permanently riveted with eight through-studs to cast iron end rings Frame is now a rigid single structure
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Rugged, High Mechanical Performance
Mounting feet located on the end brackets Short, direct path from bearing load Inherent planity with the mounting surface for greater vibration resistance and stability Improved mechanical stiffness, higher critical speeds, enables high speed operation
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Rockwell Automation-Allen Bradley Motors

Higher power density for better space utilization
More copper & magnetic steel in square frame design Inactive Cast Iron Frame - Reduced Heat transfer between stator and frame Larger rotor diameter produces higher torque
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HP @1750 Standard RPM A-C RPM A-C
RPM 5 10 20 30 75 125 150 250 400 500 1000
TEFC 215 250 280 360 440 440 440 440 500 580
TEBC
DPFV -
Frame Size Comparison

CM203 vs Standard NEMA TEFC
250 320 360 360 400 440 440 250 280 280 320 360 400 440
1000 Hp in 440 frame
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Rugged, High Mechanical Performance
PLS (Positive Lubrication System) Use cooler operating open bearings protected against contamination Bearing cavity designed to provide proper lubrication regardless of mounting position Designed to prevent damage from over greasing Generously-sized bearings for long service life
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High Dynamic Performance
Lower Rotor Inertia than round frame motor of same HP provides better torque to inertia ratios for faster response to speed changes Optimized square frame, more active material and Through-theframe ventilation design dissipates heat faster and more efficiently than round frame motors High grade materials and an advanced rotor design minimize hot spots for maximum performance
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Motor Insulation System
Insulation is required anywhere in the motor where there is a difference of electrical potential between two conductors. Insulation system consists of Magnet wire insulation Resin insulation Slot insulation Coil head insulation (phase paper)
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Insulation System
A-C controller designs use fast-switching IGBTs Inverter grade insulation system designed and tested for full compatibility on adjustable frequency power Meets and exceeds NEMA MG1 Part 31 Minimum 1600V peak CIV for 460v systems, at rated operating temperature (higher for 575v)
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Insulation System
Class H materials Copper magnet wire with high film build Multiple dips and bakes of Class H varnish VPI option
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Versatile Operations
1000:1 constant torque on vector controller Provides 100% full load torque to zero speed continuously on a vector control. Wide selection of base speeds - RPM - to optimize your variablespeed application requirements
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DPG-FV/TESV
Most compact vector 5-1000 HP Lowest inertia Wide speed range 1000 : 1 constant torque, wide c. HP 100% Torque @ Zero Speed Continuous Coolest bearings Replace AC and DC Match anyones shaft height and footprint
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TEBC, Totally Enclosed Blower Cooled, In line Blower
Wide speed range 1000 : 1 constant torque, wide c. HP 100% Torque @ Zero Speed Continuous Replace AC and DC Match shaft height and footprint
Through - the frame cooling ducts

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Totally-enclosed, air-over, blower cooled enclosures
Available with either an in-line or piggy-back blower Accommodates mounting accessories at either end of motor
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Totally-enclosed, nonventilated enclosures
Prevents entry of dust, grit or moisture Available with XT (Extra Tough) features for severe environments Modifications available for outdoor or washdown duty
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Sine Wave Class
For use on sine wave power for fixed speed applications such as conveyors, blowers, pumps or fans
General Purpose Series

CM301 - Enclosed Energy Efficient Rolled Steel CM302 - Enclosed Energy Efficient Cast Iron CM303 Totally Enclosed EE, PE, NP CM306 Open Energy Efficient Rolled Steel CM307 Open EE, PE, NP
Harsh Environment Series

CM311 Severe Duty
CM312 IEEE 841 XL
CM313 Aggregate Duty
CM315 Wash Down Duty
CM318 Stainless Steel
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CM300 Sine Wave Motors General Purpose Series

CM301 & CM306 Rolled Steel, Most Economical motor choice CM302 Most Economical Cast Iron TE motor, limited modifications CM303 & CM307 Energy Efficient, Premium Efficient, and NEMA Premium for General Purpose Applications TE and Open motors
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CM310 Sine Wave Motors Harsh Environment Series

CM311 Severe Duty Features Designed with features for long life in severe environments such as chemical plants, petroleum refineries, and paper mills CM312 IEEE 841XL Exceeds IEEE841 mechanical requirements. Built extra tough for durability in harsh environments
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Rockwell Automation-Allen Bradley motors
Large AC Custom Motors
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LAC Motors Custom Motors

Approximately 300 to 3500 HP AC induction machines Frame sizes from 449 to 9600 Voltages up to 7kV Random and Form wound windings Horizontal and vertical mounting Sleeve and anti-friction bearings available Single speed, multi-speed or variable speed designs Open, totally enclosed and explosion proof enclosures
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Voltage
Low (Form/Random Wound) Up to 1000V Medium (Form Wound) 1.1kV - 5kV High (Form Wound) 5.1kV - 7kV Anti-Corona protection std
Frequency
60Hz & 50Hz Special Hz on request Variable Frequency from VFDs
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Complete Product Line (and growing) HPs, Enclosures, Complexity, etc. Premium Insulation System that passes H2O test True TEFC capability to 2250 HP High quality cast rotors Extensive variable speed product/application capability
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Thank You for Your Attention
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Rockwell Automation- Allen Bradley Motors

Allen Bradley Control Matched Motors

Rockwell Automation- Allen Bradley

The Complete Line of Control Matched Motors

CM202 Motors CM203 Motors CM100 and CM110

CM300 and CM310

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

Is there a need for a constant horse power range (CHP)?

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

AC or DC Motor Totally Enclosed Non-Vent (TENV) Enclosure

Rockwell Automation-Allen Bradley

AC Totally Enclosed Fan Cooled (TEFC) Enclosure

Rockwell Automation-Allen Bradley

AC or DC Motor Totally Enclosed Blower Cooled (TEBC) Enclosure

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

AC or DC Motor Drip Proof Separate Vent (DPFV) Enclosure

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

Standard Insulation on CM202

Standard Insulation CM203

Rockwell Automation-Allen Bradley

AC Temperature Components (C)

Ambient Rise/Rest. Hot Spot Total

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

Rockwell Automation-Allen Bradley

Rockwell Automation- Allen Bradley Motors

Inverter Duty General Purpose Series

Inverter Duty Harsh Environment Series

Industrial Environment Series

Sine Wave Class

General Purpose Series Harsh Environment Series

Rockwell Automation- Allen Bradley

Inverter Duty General Purpose Series

Inverter Duty Harsh Environment Series

CM112 IEEE 841 XL

CM113 Aggregate Duty

CM115 Wash Down Duty

CM118 Stainless Steel

Rockwell Automation- Allen Bradley

CM111 Severe Duty

EPAct Efficient Steel Frames Non-modifiable 1/4 - 30 HP

CM101 and CM106

Rockwell Automation- Allen Bradley Motors

Available Features Mounting Enclosure Type Efficiency HP Range

Foot Mtd ODP EPACT 1/4 - 30

Rockwell Automation- Allen Bradley Motors

CM102 EPAct Compliant with Light Weight and Rugged Construction

Available Features Mounting Enclosure Type Efficiency HP Range

Foot Mtd TEFC EPACT 1/4 - 50

Rockwell Automation- Allen Bradley Motors

CM103 - EE Cast Iron

Rockwell Automation- Allen Bradley Motors

CM103 PE and NP Cast Iron:

Available Features* Mounting Enclosure Type Efficiency Hp Range