OYSTAR A + F

Company Profile

The Oystar Group

Global Presence balanced international sales portfolio
One of the worlds leading providers of complete solutions in Packaging Process know-how in the key markets Dairy, Food, Pharmaceutical and Cosmetics Headquartered in Stutensee (Karlsruhe, Germany) Ten manufacturing plants and several Sales and Service companies worldwide Approx. 1,400 employees

Company Profile A+F | July 2013

Group Structure

OYSTAR - Holding

Dairy
Benhil Dairy Packaging ErcaFormseal Gasti Hamba Hassia Hassia India Final Packaging A+F Service Dairy

Pharma
Pharma Packaging IWK Service Pharma

Company Profile A+F | July 2013

Strategic Positioning BU Dairy

Leading provider of FS/FFS Cup Filling Lines, Filling & Wrapping Lines and End-of-Line Packaging Equipment Coverage of the complete value chain From Processing to Warehouse

Dairy

Food

Pharma

Consumer

Company Profile A+F | July 2013

OYSTAR Portfolio BU Dairy

Primary Packaging FS Cup (Fill-Seal) Gasti Hamba FFS Cup (Form-Fill-Seal) Hassia Erca Bottle / Jar Hamba Wrap Secondary Packaging Forming Sleeving A+F Tertiary Packaging Erecting Grouping Loading A+F Transport Packaging Palletizing

Benhil

A+F

Conveying Turn Key Solutions

Company Profile A+F | July 2013

History
1974 1978 1989 1995 2000 2004 Foundation of A+F Construction of A+F facilities in Kirchlengern A+F becomes part of the Jagenberg Group Successful ISO 9001 certification
Office Area

A+F becomes part of the IWKA Group Extension of current facilities totalling 8.000 m2 for design, production, service and administration A+F becomes part of the Oystar Group Approx. 175 employees, Turnover > 30M

Stock Engineering

Assembly

2007 Today

Sales Service Final Assembly & Test

Company Profile A+F | July 2013

Product Portfolio A+F

Primary Secondary
Formers

Tertiary
Erectors

Transport

Packaging Lines

Palletizers

Conveying Turn Key Solutions

Company Profile A+F | July 2013

Our Core Competencies

Forming of Outer Packaging from flat blanks Proven solution for handling and grouping of products Handling of high loads at high performance Compact design High functionality - minimal footprint Integration to Filler Lines Full range of conveying and palletizing systems Integrated Solutions High quality, robust design Format flexibility Quick changeover with immediate production start
Company Profile A+F | July 2013

Integrated / Turn Key Solution Provider

Whatever your requirements in packaging: The OYSTAR Group will provide you with integrated solutions from a single source to realize your complete packaging chain. OYSTARs project managers will lead interdisciplinary specialist teams during all project phases Analysis of your requirements Conceptual Phase System Engineering Management and Monitoring Ensuring a smooth comissioning Value-Added Services in operation
Engineering Procurement

Planning

Project Manager

Production

Implementation

Assembly

Company Profile A+F | July 2013

Large Installed Customer Base

Dairy

Food, Beverages, Consumer

Cosmetics, Pharma, Industry

Company Profile A+F | July 2013

Product Portfolio

High Level Introduction to A+Fs Product Offering

Company Profile A+F | July 2013

Formers and Erectors

More than 30 years of experience and know-how Features High dimensional accuracy of trays by rigid core principle Wide range of formats and shapes High format variability with fast, straightforward set-up Proven, reliable technology High quality, robust design

MultiFormer

Series 200

SpeedLine

Company Profile A+F | July 2013

A+F MultiFormer Compact carton and tray former

Forming of cartons and open trays from flat blanks Features Single- and multi-lane configurations Performance 40 to 150 cartons/min Integrated blank magazine for approx. 10 minutes of operation Performing of all folding operations in one singe step (stamp/funnel) High level of standardization with customized format kits Easy set-up and operation Integrated electrical/control cabinet High quality, robust design
Company Profile A+F | July 2013

Tray and Crate Erectors SpeedLine and Series 200

Forming of custom trays from flat blanks Features One dedicated station per folding operation High level of adaptation to customer requirements with multi-format / multishape capability Performance up to 60 trays/min High reliability and efficiency Straight-forward set-up and operation Integrated blank magazine for approx. 10 minutes of operation High quality, robust design
SpeedLine Model 216
Company Profile A+F | July 2013

Latest innovations

A+F CompactLine High quality entry level butter packer

Best automation choice to complement the Multipack 3000 Features Compact packer covering all packaging steps from flat blanks to ready trays High level of standardization with customized format kits to cover product range from 50g to 1.000g Output up to 150 packets/minute Short delivery time, installation and commissioning Attractive price positioning High quality, robust design

Company Profile A+F | July 2013

ModuLine Multi-Purpose Packer

Multi-purpose packer with more than 1.000 units installed worldwide Features Compact packer covering all steps from flat blanks to ready trays Configurations for cups, tubs, butter packs, beverage cartons Wide range of standard and customized options Wrap-Around option Wide application range through adaptation to customer requirements Output up to 32 trays / minute High quality, robust design

Company Profile A+F | July 2013

ContiLine High Performance Packer

Continuous packer for high performance requirements Features Wrap-Around Designed for operation in wet environments Easy wash-down cleaning Separation between working and drive levels Servo controls for quick changeover High quality, robust design

Company Profile A+F | July 2013

SetLine Integrated Sleeving Line

Multi-functional line for secondary and final packaging of cups, cups sets, bottles, glasses and other products Features Integration to filler lines Configurable to customer requirements Superior top sleeving principle Operation with or without sleeves and with variation of sleeve shape and size Substantial reduction in footprint against individual sleever / packer Smooth operation by belt transport and servo drive Ergonomic operation and easy set-up

Company Profile A+F | July 2013

SetLine Integrated Sleeving Line

Multi-functional line for secondary and final packaging of cups, cups sets, bottles, glasses and other products Features Integration to filler lines Configurable to customer requirements Superior top sleeving principle Operation with or without sleeves and with variation of sleeve shape and size Substantial reduction in footprint against individual sleever / packer Smooth operation by belt transport and servo drive Ergonomic operation and easy set-up
Full Sleeve FFS - Cup 2x2x1 with butterfly lock Full Sleeve FFS - Cup 2x5x1 cups Full Sleeve FFS - Cup 2x4x2 with bottom lock Full Sleeve FS - Cup 1x2x1 Full Sleeve FS - Cup 2x2x1 Full Sleeve FS - Cup 2x4x1 Head Sleeve FS - Cup 1x2x1 Head Sleeve FS - Cup 1x4x1 Drop-in-Sleeve FS - Cup 2x2x1

Company Profile A+F | July 2013

Palletizing Solutions

Conventional Palletizers Heavy Loads High performance up to 240 layers/hour Robot Palletizers High Flexibility Serving of multiple lines or palletizing cells High format flexibility and variability

Company Profile A+F | July 2013

Conveying Solutions

Key elements to interconnect single modules to an integrated solution Wide range of conveying modules Product supply to packaging line Tray supply line Transport of completed packs to palletizer Empty / full pallet handling
Vertical Buffers Buffer Table Transport Conveyors Stacker Elevators and S-Conveyors

Horizontal Buffers

Pallet Magazine

Company Profile A+F | July 2013

Service

Technology Operations - Productivity

Company Profile A+F | July 2013

Technology
Conversions Upgrades Refurbishments Pre-owned Equipment Obsolete Technology Replacement

Operations
Field Service Spare Parts Inspection Agreements Remote Services Relocation Rental Equipment Operations Support

Productivity
Auditing Training Operative Support Consulting

Technological Improvements

Productivity Assistance

Company Profile A+F | July 2013

Technological Improvements
Products Conversions Upgrades Refurbishments Description Change or add products and package styles (e.g. format parts and equipment adjustments required) Add capabilities to the equipment (e.g. exchange of mechanical main drive through servo) Return the equipment to the original as-sold condition by exchanging all consumables and wear parts Sell used equipment fully refurbished and upgraded to meet the new owners requirements

Pre-owned Equipment

Obsolete Technology Exchange equipment components for which spare Replacement parts and other Services can no longer be provided

Company Profile A+F | July 2013

Operations Support

Company Profile A+F | July 2013

Productivity Assistance
Products Auditing Training Operative Support Consulting Description Evaluate customer staff capabilities (operator and maintenance) with additional focused coaching Train customer teams how to best operate and maintain the equipment Provide temporary operative on-site support including training on the job for customer teams Improve processes and applications through innovative solutions

Company Profile A+F | July 2013

Fact Sheet OYSTAR Top Service

1.400 Knowledgeable experts 17 World Wide Service Centres and authorized trading partners throughout the world Engineered Upgrades and Refurbishments for existing equipment 80.000 parts ready for immediate shipment In excess of 250 certified Service Engineers strategically located around the world Standardized or Customized Training Programs and audits for existing machinery

Technological Improvements

Operations Support

Productivity Assistance

Company Profile A+F | July 2013

OYSTAR A + F
Thank You!