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Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 19.27 859.56 1 0.03 1.50 CA SP 819.71 1.43 10.68 0.019 WATER/BINDER M.SILICA VMA 141.81 40.18 1.722 0.247 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.14 859.56 819.71 574.02 0.25 143.51 0.3 0.25 0.0124
MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 28.00 852.02 1 0.05 1.48 CA SP 812.52 1.42 10.84 0.019 WATER/BINDER M.SILICA VMA 144.32 40.18 1.722 0.251 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.13 852.02 812.52 574.02 0.25 143.51 0.3 0.25 0.0180
MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 36.73 844.48 1 0.06 1.47 CA SP 805.32 1.40 10.99 0.019 WATER/BINDER M.SILICA VMA 146.83 40.18 1.722 0.256 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.12 844.48 805.32 574.02 0.25 143.51 0.3 0.25 0.0236
MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 45.47 836.94 1 0.08 1.46 CA SP 798.13 1.39 11.15 0.019 WATER/BINDER M.SILICA VMA 149.34 40.18 1.722 0.260 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.11 836.94 798.13 574.02 0.25 143.51 0.3 0.25 0.0293
MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 14.48 859.56 1 0.03 1.50 CA SP 819.71 1.43 10.59 0.018 WATER/BINDER M.SILICA VMA 142.94 40.18 1.722 0.249 0.07 0.003 10 2.631 1498 2.61 1450 3.01 2.19 1 52/48 1.09 1.25% 70 80.395 1.14 859.56 819.71 574.02 0.25 143.51 0.4 0.25 0.012
MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 21.04 852.02 1 0.04 1.48 CA SP 812.52 1.42 10.71 0.019 WATER/BINDER M.SILICA VMA 145.49 40.18 1.722 0.253 0.07 0.003 10 2.631 1498 2.61 1450 3.01 2.19 1 52/48 1.09 1.25% 70 80.395 1.13 852.02 812.52 574.02 0.25 143.51 0.4 0.25 0.018
MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 27.60 844.48 1 0.05 1.47 CA SP 805.32 1.40 10.83 0.019 WATER/BINDER M.SILICA VMA 148.05 40.18 1.722 0.258 0.07 0.003 10 2.631 1498 2.61 1450 3.01 2.19 1 52/48 1.09 1.25% 70 80.395 1.12 844.48 805.32 574.02 0.25 143.51 0.4 0.25 0.024
MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 34.16 836.94 1 0.06 1.46 CA SP 798.13 1.39 10.95 0.019 WATER/BINDER M.SILICA VMA 150.60 40.18 1.722 0.262 0.07 0.003 10 2.631 1498 2.61 1450 3.01 2.19 1 52/48 1.09 1.25% 70 80.395 1.11 836.94 798.13 574.02 0.25 143.51 0.4 0.25 0.029
MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Fly Ash = Specific Gravity of Water = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with Fly Ash for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the Fly Ash content: Ratio of Weight of Water and Fly Ash = W/F= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of F)) + ((1*Ratio of W/F* Wpm)/(1000*SG of W))) =0.0008Wpm. From this Wpm in kg/m 3 = Weight of Fly Ash in kg/m3= Wf = 5. Determine the mixing water content required for Fly Ash: Water content for Fly Ash in kg/m3 = Wwf= 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wf+Wggbs) in kg/m 3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwf-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT FLY ASH FA 574.02 40.73 829.40 1 0.07 1.44 CA SP 790.94 1.38 11.07 0.019 WATER/BINDER M.SILICA 153.16 40.18 0.267 0.07 10 2.631 1498 2.61 1450 3.01 2.19 1.1 52/48 1.09 1.25% 70 80.395 1.1 829.40 790.94 574.02 0.25 143.51 0.4 0.25 0.035
MIX DESIGN FOR M70 CONCRETE Size of Coarse Aggregate in mm = Specific Gravity of Coarse Aggregate = Bulk Density of Coarse Aggregate in kg/m3 = Specific Gravity of Fine Aggregate = Bulk Density of Fine Aaggregate in kg/m3 = Specific Gravity of Cement = Specific Gravity of Water = Specific Gravity of GGBS = Volume ratio of FineAggregate to Coarse Aggregate = Specific Gravity of Super Plasticiser = Air content in SCC= PROCEDURE: Characterisic Strength in MPa = Target mean strength in MPa = fck + (K*S) =Refer table 10.4 & 10.3 for K & S values 1.Determine the amount of FA & CA : Let Packing Factor(PF) = Amount of Fine Aggregate needed per unit volume of SCC in kg/m3= Ws =B.D of FA*PF*%of FA= Amount of Coarse Aggregate needed per unit volume of SCC in kg/m3= Wg =B.D of CA*PF*%of CA= 2.Determine the Cement content @ 7.14 kg per Mpa =C=(7.14* Target mean strength)= 3. Mixing Water content required by Cement : W/C ratio of SCC produced with GGBS for obtaining 80.395 MPa. Is = Amount of mixing water in kg/m3 = Wwc = 4. Determine the GGBS content: Ratio of Weight of Water and GGBS = W/S= Ratio of Water and Cement = W/C= Vpf + Vpb = 1- ((Wg/(1000*SG of CA)) +(Ws/(1000*SG of FA)) +(C/(1000*SG of C)) + (Wwc/(1000*SG of W))+ Air content)= (((1*Wpm)/(1000*SG of GGBS)) + ((1*Ratio of W/GGBS*Wpm)/(1000*SG of W))) =0.0006Wpm . From this Wpm in kg/m3 = Weight of GGBS in kg/m3= Wggbs= 5. Determine the mixing water content required for GGBS: Water content for GGBS in kg/m3 = Wwb = 6. Determine the SP dosage: General dosage of SP based on previous engineering experience is 1.8%. Wsp=0.018*(C+Wggbs) in kg/m3 7. Adjustment of mixing water content needed in SCC: Let Solid content of SP is 30% = Amount of Water in SP=Wwsp= (1-0.30)*Wsp in kg/m3 = Amount of mixing water needed in SCC in kg/m3 = W =(Wwc+Wwb-Wwsp) MIX PROPORTION: QUANTITY(kg/m3) PROPORTION CEMENT GGBS FA 574.02 54.20 829.40 1 0.09 1.44 CA SP 790.94 1.38 11.31 0.020 WATER/BINDER M.SILICA VMA 151.85 40.18 1.722 0.265 0.07 0.003 10 2.631 1498 2.61 1450 3.01 1 2.91 52/48 1.09 1.25% 70 80.395 1.1 829.40 790.94 574.02 0.25 143.51 0.3 0.25 0.0349
SCC TEST RESULTS FOR M70 GRADE CONCRETE(WITH DIFFERENT W/C) W/C W/B F.ASH/m3 S.Flow(mm) T50(sec) V.Funnel(SEC) T-5min(sec) L-Box U-Box(mm) C.Strength(7days) 0.23 0.246 44.03 600x600 610x610 0.24 0.251 36.45 0.25 0.26 0.27 0.257 0.265 0.278 28.89 21.32 13.75 660x660 680x680 700x700 3.82 3.32 2.5 8 7.95 6.89 10.66 10.23 9.95 0.97 0.97 0.98 6 5 4
3.94 3.88 8.5 8.35 11.89 10.92 0.96 0.96 9 7 53.11N/mm2 52.44N/mm2
Range