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Service & Support

Flexible Assembly Systems, Inc. provides only the highest quality


products. That same quality extends when your product needs
replacement parts and service.

Our in house repair specialists can custom design preventive


maintenance programs for your air and electric tool(s). It is our goal
to design our repair procedures around your needs and requirements
so that our service center integrates seamlessly with your production.
Please call or email us to find out which maintenance program works
best for you.

• Quick turnaround (3-5 days for most items)


• Low cost evaluation & repair assessment
• Tool substitution available upon request
• 90 day parts & labor warranty
• Extended Warranty Packages
• On-site Services
• N.I.S.T Traceable Calibration
• N.I.S.T Certificates available on request
Submit your repair & calibration requests online!
Visit our online service department @ www.FlexibleAssembly.com/Service-Support

N.I.S.T Calibration
• Computer generated certificates of calibration and calibration labels
• Automatic recall notice for equipment approaching its calibration due date
• We offer NIST Traceable Calibration compliant with the requirements of ANSI/ISO/ASQ Q9001-2000

2 www.FlexibleAssembly.com (800) 696-7614


Why Flexible Assembly Systems? Table Of Contents
Compare Our Prices and Save BIG!
Lowest published prices online. Assembly Tools
Knowledgeable Customer Support Electric Screwdrivers 6-8
Our customer service staff is well trained to help Air Screwdrivers 9-10
answer technical questions and assist in making the Pulse Tools 11
right choices when ordering. Air Nutrunners 12
DC Controlled Tools 13
Largest selection of Assembly Equipment Cordless Screwdrivers 14-15
We offer the largest selection of assembly tools and Fastener Systems 16
assembly related equipment around. We make it easier
for you to find what you need.

Same Day Shipping Torque Instruments


Every in-stock item ordered by 1:30pm PST ships the
same day!
Desktop Torque Testers 18-19
Torque Analyzers 20
Reliability & Support Calibration Systems 21
All of our name brand products come with a minimum Torque Screwdrivers 22-23
one year warranty. Repair technicians are on hand to Adjustable Torque Wrenches 24
provide maintenance and support for your existing Interchangeable Heads 25
tools. Dial Indicating Torque Wrenches 26
Electronic Torque Wrenches 27
Torque Multipliers 28

How To Order:
1. Visit us online:
www.FlexibleAssembly.com
(24 Hours, 7 Days a week) Workplace Systems
2. Email us:
info@FlexibleAssembly.com Torque Reaction Arms 30
(24 Hours, 7 Days a week) Tool Support Systems 31
3. Fax us toll-free: Tool Balancers 32
(866) 587-9793 Workstation Components
Tool Accessories
33
34
(24 Hours, 7 Days a week)
4. Call toll-free:
(800) 696-7614 Bits & Fastener Tools
8:00 am - 4:30 pm PST

Impact Sockets 36
Choose your method of payment: Nutsetters 37
Adapters 37
Bit Sets 37
Power Bits 38

www.FlexibleAssembly.com (800) 696-7614 3


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4 www.FlexibleAssembly.com (800) 696-7614


Electric Screwdrivers 6-8
Air Screwdrivers 9-10
Pulse Tools 11
Air Nutrunners 12
DC Controlled Tools 13
Cordless Screwdrivers 14-15
Fastener Systems 16
www.FlexibleAssembly.com (800) 696-7614 3
Assembly Tools
Torque Controlled Electric Screwdrivers
Electric Screwdrivers

ES100T

Electric Screwdrivers ES60P


ES100T2S3
• Certified accuracies within +/- 5% ES50T & ESCB50
• Dynamic motor brake reduces torque reaction Units Include
• Shuts off automatically when desired torque is reached • Two brushes (ES60T-619)
• Precise torque control for more efficient and accurate production • Suspension bail (ES60T-365)
• Variable speed and soft start adjustment on lower torque models • Two Phillips bits
• Recommended for assembling where precise torque control is required
Model Model
Torque Range Free Power Supply Drive Length Weight Torque Adjustment Cover
Number Number
In Lb (Nm) Speed Required Size Inches Lbs Fits over torque adjustment
(Push To Start) (Lever Start)
to minimize tampering or
- ES50T 0.5 - 9.0 (.06 - 1.0) 500-650 ESCB50 1/4” 8.88 0.75 accidental turning once the
torque is set.
ES60P ES60T 4.0 - 17.0 (.5 - 1.9) 1000 115V 1/4” 10.0 1.53 • ES60T-TAC -For use with
ES60, ES70, ES80, ES90,
ES70P ES70T 10.0 - 26.0 (1.1 - 2.9) 700 115V 1/4” 10.0 1.53 and ES100 models
• ES50T-483 -For use
ES90P ES90T 6.0 - 16.0 (.5 - 1.8) 2000 115V 1/4” 10.0 1.53
with ES50T, EL1007B,
ES100P ES100T 15.0 - 40.0 (1.9 - 4.5) 400 115V 1/4” 10.0 1.68 EL0410B, EL0109B models

- ES60T2S3 6.0 - 23.0 (.68 - 2.6) 650 115V 1/4” 16.89 2.10

- ES90T2S3 6.0 - 19.0 (.68 - 2.2) 1300 115V 1/4” 16.89 2.10

- ES100T2S3 14.0 - 56.0 (1.6 - 6.3) 250 115V 1/4” 16.89 2.10
* Model ES50T includes two clutch springs (High & Low) to cover torque range (Tool is shipped with heavy spring installed).

EL1007B & EC24N

EP1510N

Electric Screwdrivers
• Certified accuracies within +/- 5%
EP4007N EL2612N2S3
• Brush Replacement Light
• Innovative Cord Connector
Units Include
• Dynamic motor brake reduces torque reaction
• Two brushes (ES60T-619)
• Shuts off automatically when desired torque is reached
• Suspension bail (ES60T-365)
• Variable speed and soft start adjustment on lower torque models
• Two Phillips bits
• Recommended for assembling where precise torque control is required
Pistol Grip Attachment
Model Model Convert your inline screw-
Torque Range Free Power Supply Drive Length Weight
Number Number driver to a pistol grip style
In Lb (Nm) Speed Required Size Inches Lbs
(Push To Start) (Lever Start) • DLW2100TP -For use
with trigger & push to start
- EL0109B 0.26 - 1.3 (.03 - .15) 650-950 EC24N 4mm 8.63 0.70
models ES60, ES70, ES80,
- EL0410B 0.44 - 4.79 (.06 - 1.2) 500-700 EC24N 1/4” 8.63 0.70 ES90, and ES100
• EP4007N-48 -For use with
- EL1007B 0.5 - 10.5 (.06 - 1.2) 500-700 EC24N 1/4” 8.63 0.70 trigger & push to start mod-
els 1510N, 1520N, 2612N,
EP1510N EL1510N 5.0 - 15.0 (.6 - 1.7) 1000 115V 1/4” 10.75 1.6 4007N
EP1520N EL1520N 5.0 - 15.0 (.6 - 1.7) 2000 115V 1/4” 10.75 1.6

EP2612N EL2612N 11.0 - 26.0 (.5 - 1.8) 1200 115V 1/4” 10.75 1.6

EP4007N ET4007N 18.0 - 40.0 (2.0 - 4.5) 700 115V 1/4” 10.75 1.6

- EL2612N2S3 17.0 - 40.0 (1.9 - 8.5) 800 115V 1/4” 17.64 1.73

- ET4007N2S3 27.0 - 60.0 (3.0 - 6.8) 450 115V 1/4” 17.64 1.73

* Model EL1007B includes two clutch springs (High & Low) to cover torque range (Tool is shipped with heavy spring installed). DLW2100TP EP4007N-48

6 www.FlexibleAssembly.com (800) 696-7614


Assembly Tools
Cleanroom & ESD Electric Screwdrivers

Electric Screwdrivers
El1007BC-ESD & EC24N-ESD
Soft Stop & ESD Screwdrivers
• Class 100 Clean Room rating
• Certified accuracies within +/- 3%
• ESD (Electro-Static Discharge) control, for use in ESD sensitive environments
– Grounded automatic shut-off clutch
– Fully grounded controller / power supply
– Carbon powder control cord with resin coating
– Carbon fiber impregnated housing, trigger, switches, and controller face
• Vacuum pick-up ready (optional accessory) ECM24N & ELM0107N
• Grounded bit-The bit holder assembly is grounded to route any existing charge to ground
• Reduces the clutch inertia & vibration to the workpiece to 1/10th of standard electric screwdrivers
• Long-lasting ESD resistant handle-material will maintain it’s integrity for the life of the handle, unlike coatings or paints
• Minimizes soft and hard failures to sensitive electronic equipment by limiting the motor inertia as the clutch begins to shut off
• Uniquely composed housing-handle and triggers material are constructed of uniquely composed plastic throughout, enabling any
charge received by the handle to be routed to ground
Model Model
Torque Range Power Supply Drive Length Weight
Number Number Free Speed
In Lb (Nm) Required Size Inches Lbs
(Push To Start) (Lever Start)

ESD Only

- ELM0107N 0.18 - 1.77 ( 0.02 - 0.20 ) 500-750 ECM24N 4mm 6.5 0.50

- ELM0110N 0.18 - 1.77 (0.02 - 0.20) 700-1000 ECM24N 4mm 6.5 0.05

- ELM0306N 1.33 - 3.54 (0.15 - 0.40 ) 450-600 ECM24N 4mm 6.5 0.05

- EL1007BC-ESD 1.7 - 10.4 ( 0.2 - 1.18 ) 500-700 EC24N-ESD 1/4” 10.5 0.90

Soft Stop & ESD

- EL0410BC-SS-ESD 2.2 - 4.8 ( 0.19 - 0.39) 700-1000 EC24N-ESD 4mm 10.5 0.90

- EL0510BC-SS-ESD 1.3 - 8.70 ( 0.24 - 0.54) 700-1000 EC24N-ESD 4mm 10.5 0.90

- EL0807BC-SS-ESD 3.9 - 8.2 ( 0.44 - 0.92) 500-7000 EC24N-ESD 4mm 10.5 0.90

- EL1007BC-SS-ESD 10.4 - 26.0 ( 1.17 - 2.9) 700-1000 EC24N-ESD 4mm 10.5 0.90

EPB2620N ELB2620N

Brushless Screwdrivers
• RoHS Compliant
• Certified accuracies within +/- 5%
• Ergonomically designed soft grip
• Torque adjustment cover included
• Recommended for assembling where precise torque control is required
• Heat generated by the motor and electricity consumption are reduced by up to 50%
• Suitable for cleanroon environments because the motor has no emission of carbon dust
• Designed for high production environments. Minimal heat build-up even when tool is operated continuously.
• High performance brushless motor design provides durability and reduces the standard maintenance cost for electric drivers

Model Model
Torque Range Power Supply Drive Length Weight
Number Number Free Speed
In Lb (Nm) Required Size Inches Lbs
(Push To Start) (Lever Start)

Brushless

EPB2620N ELB2620N 3.5 - 26.5 ( 0.4 - 3.0) 2000 115V 1/4” 10.8 0.90

EPB2612N ELB2612N 3.5 - 26.5 ( 0.4 - 3.0) 1200 115V 1/4” 10.8 0.90

www.FlexibleAssembly.com (800) 696-7614 7


Assembly Tools
Torque Controlled Electric Screwdrivers

ESL327
ESL301
Electric Screwdrivers

ESD Electric Screwdrivers


• Certified accuracies within +/- 5%
• Wide torque range - single model versatility
• Low torque reaction, light and easy to handle
• ESD-safe ergonomic grip housing, CE / RoHS
• Push-to-start and lever operated styles available ECT320
ECT345
• Ergonomic soft cushion grip for operator comfort
• Externally replaceable brushes for ease of maintenance
• Precision shut-off clutch provides excellent torque repeatability
• External torque adjustment - easy to set up and secure with optional torque locking sleeve
Model Model
Torque Range Free Power Supply Re- Drive Length Weight
Number Number
In Lbs (Nm) Speed quired Size Inches Lbs
(Push To Start) (Lever Start)

ESL301P-ESD ESL301-ESD 4.0 - 19.0 (0.45 - 2.1) 1000 120V 1/4” 9.5 1.2

ESL302P-ESD ESL302-ESD 2.0 - 12.0 (0.2 - 1.4) 525 120V 1/4” 9.5 1.2

- ESL312-ESD 0.9 - 8.8 (0.1 - 1.0) 470/670 ECT320 or ECT345 1/4 8.9 0.7

ESL324P-ESD ESL324-ESD 3.0 - 16.0 (0.3 - 1.8) 700/1000 ECT320 or ECT345 1/4 9.4 1.1

ESL327P-ESD ESL327-ESD 6.0 - 23.0 (0.7 - 2.6) 600/850 ECT320 or ECT345 1/4 10.0 1.3

ESL329P-ESD ESL329-ESD 15.0 - 41.0 (1.7 - 4.6) 370/530 ECT320 or ECT345 1/4 10.5 1.8

* Model ECT345 is a dual power supply that can be utilized by up to two electric screwdrivers

Electric Screwdrivers
• Certified accuracies within +/- 5%
• Ergonomic hand grip and lightweight
• Push-to-start and lever operated styles available
• Shuts off automatically when desired torque is reached
• Precise torque control for more efficient and accurate production
• Low voltage requirement offers superior life and safe operation
• Designed for heavy-duty production and delivers reliability and precision torque
• Ensures accuracy in fastening with precision automatic shut-off clutch once preset torque is achieved
Model Model
Torque Range Free Power Supply Drive Length Weight
Number Number
In Lbs (Nm) Speed Required Size Inches Lbs
(Push To Start) (Lever Start)

BL Series

- BL-3000 0.25 - 1.69 (0.02 - 0.19) 960-1100 T-70BL 4.0mm 7.4” 0.7

- BL-5000 2.0 - 11.0 (0.22 - 1.24) 680-1000 T-70BL 1/4” 8.0” 0.8

- BL-7000 5.0 - 21.0 (0.56 - 2.37) 730-1050 T-70BL 1/4” 9.4” 1.4
CL Series

- CL-2000 0.17 - 1.69 (0.02 - 0.19) 490-680 CLT-50 4.0mm 6.5” 0.5

- CL-3000 0.19 - 1.56 (0.02 - 0.18) 670-1000 CLT-50 4.0mm 6.4” 0.8

- CL-4000 0.5 - 5.0 (0.05 - 0.56) 670-1000 CLT-50 1/4” 7.5” 0.9

CL-6000-PS CL-6000 1.7 - 8.5 (0.19 - 0.96) 500-790 CLT-50 1/4” 8.5” 1.3

CL-6500-PS CL-6500 1.2 - 14.0 (0.13 - 1.58) 600-910 CLT-50 1/4” 9.0” 1.5

CL-7000-PS CL-7000 2.5 - 20.0 (0.28 - 2.26) 500-750 CLT-50 1/4” 10” 1.7

VZ Series

VZ-1820-PS VZ-1820 3.5 - 16.0 (0.4 - 1.80) 2000 115V AC 1/4” 11” 1.5

VZ-3012-PS VZ-3012 8.0 - 26.0 (.9 - 3.00) 1200 115V AC 1/4” 11” 1.5

VZ-4506-PS VZ-4506 9.0 - 39.0 (1.0 - 4.50) 600 115V AC 1/4” 11” 1.5

8 www.FlexibleAssembly.com (800) 696-7614


Assembly Tools Assembly Tools
Torque Controlled Electric Screwdrivers Torque Controlled Air Screwdrivers

Air Screwdrivers
Air Screwdrivers
• 0.15 to 5.2 Nm torque range
• 19 different models available
• Square drive and quick change drives available
• Select from automatic shut-off and cushion clutch models
• Small ergonomic design provides continued comfort to operator
• Recommended for assembling where precise torque control is required
• Includes torque adjustment cover to prevent unauthorized torque adjustment
• Soft-touch grip and convenient control push to start or lever start models available

Model Model
Torque Range Free Overall Weight
Number Number Clutch Type
In Lbs (Nm)
Drive Size
Speed Length Lbs
Air Tool Accessories
(Push To Start) (Lever Start)

Straight Models

1RPLS1 - Shut Off 3.5 - 13 (.4 - 1.45) 1/4” Hex 2800 8.38” 1.1

1RPMS1 - Shut Off 2.5 - 20 (.30 - 2.25) 1/4” Hex 1650 8.75” 1.1 • FRL’s • Air Hoses
1RPNS1 1RLNS1 Shut Off 1.5 - 30 (.15 - 3.40) 1/4” Hex 1000 8.75” 1.1

1RPQS1 1RLQS1 Shut Off 1.5 - 45 (.15 - 5.10) 1/4” Hex 500 8.75” 1.1

1RPMC1 1RLMC1 Cushion 2.5 - 20 (.30 - 2.25) 1/4” Hex 1650 8.75” 1.1

1RPNC1 1RLNC1 Cushion 1.5 - 30 (.15 - 3.40) 1/4” Hex 1000 8.75” 1.1
• Air Tool Oil • Fittings
Pistol Grip Models SEE PAGE 34
1RTMS1 - Shut Off 2.5 - 20 (.30 - 2.25) 1/4” Hex 1650 8.56” 1.5

1RTNS1 - Shut Off 1.5 - 30 (.15 - 3.40) 1/4” Hex 1000 8.56” 1.5

1RTQS1 - Shut Off 1.5 - 45 (.15 - 5.10) 1/4” Hex 500 8.75” 1.5

- 1RAMC1 Cushion 2.5 - 20 (.30 - 2.25) 1/4” Hex 1650 8.56” 1.5

- 1RANC1 Cushion 1.5 - 30 (.15 - 3.40) 1/4” Hex 1000 8.56” 1.5

Angle Head Models *Angle head side to center distance = 1.3” (33mm”)

- 1RLM2S5 Shut Off 4.0 - 30 (.45 - 3.40) 1/4” Sq 1100 8.4” 1.7

- 1RLN2S5 Shut Off 2.2 - 46 (.25 - 5.20) 1/4” Sq 700 8.7” 1.7

- 1RLN2S3 Shut Off 2.2 - 46 (.25 - 5.20) 1/4” Hex 700 8.7” 1.7

High Torque Models


• High torque models 15 - 100 In Lb torque ranges
• Includes ergonomic “Skinsulate” housing
• Select from automatic shut-off models
• For assembling where precise torque control is required

Model Model
Torque Range Free Overall Weight
Number Number Clutch Type Drive Size
In Lbs (Nm) Speed Length Lbs
(Push To Start) (Trigger Start)

Pistol Grip Models

41PA8PSQ4 - Shut Off 15 - 100 (1.7 - 11.3) 1/4” Hex 800 9.8” 3.0

- 41PA8TSQ4 Shut Off 15 - 100 (1.7 - 11.3) 1/4” Hex 800 9.8” 3.0
Straight Models

41SA8PSQ4 - Shut Off 15 - 100 (1.7 - 11.3) 1/4” Sq 800 10.9” 2.7

- 41SA8LPQ4 Shut Off 15 - 100 (1.7 - 11.3) 1/4” Sq 800 10.9” 2.7

www.FlexibleAssembly.com (800) 696-7614 9


Assembly Tools Assembly Tools
Torque Controlled Air Screwdrivers Torque Controlled Pulse Tools
Air Screwdrivers

Air Screwdrivers
• Choices of speeds for flexibility
• External simple torque adjustment
• Quick shut-off for minimum torque reaction
• Very little wear on internal parts, for long life
• Precise repeatability to improve your quality
• Additional clutch spring specifications available
• Best choice for industrial torque control applications
• Midrange air motor provides high speed during entire cycle
• Oil free rotor blades provide a clean, slick-free environment
• Easy to operate locking reverse button makes disassembly simple
Model Model
Clutch Torque Range Free Overall Weight
Number Number Drive Size
Type In Lbs (Nm) Speed Length Lbs
(Push To Start) (Lever Start)

Straight Models

US-LT20B-10 - Shut Off 1.3 - 9.5 (.15 - 1.08) 1/4” Hex 2800 7.1” 0.7

US-LT30B-17 US-LT30BL-17 Shut Off 3.5 - 13.0 (.39 - 1.47) 1/4” Hex 1100 7.2” 0.9

US-LT30B-11 US-LT30BL-11 Shut Off 3.5 - 18.5 (.39 - 2.10) 1/4” Hex 1700 7.2” 0.9

US-LT40B-08 US-LT40BL-08 Shut Off 8.7 - 34.7 (.98 - 3.92) 1/4” Hex 800 8.1” 1.4

US-LT50B-17 - Shut Off 13.0 - 23.0 (1.47 - 2.60) 1/4” Hex 1700 9.4” 2.2

US-LT50B-05 - Shut Off 13.0 - 91.1 (1.47 - 10.3) 1/4” Hex 480 9.4” 2.2

Pistol Grip Models

- US-LT31PB-05 Shut Off 8.7 - 44.0 (.98 - 5.0) 1/4” Hex 500 7.9” 1.9

- US-LT41PB-08 Shut Off 8.7 - 34.7 (.98 - 3.92) 1/4” Hex 800 7.2” 1.8

- US-LT51PB-05 Shut Off 13 - 91.1 (1.47 - 10.3) 1/4” Hex 480 8.5” 2.6

- US-LT60P-03P Shut Off 60.0 - 147.6 (6.8 - 16.7) 3/8” Sq 320 9.4” 3.7

Angle Models

- US-LT30B-17C Shut Off 3.5 - 13.0 (.39 - 1.47) 1/4” Hex 1700 10.7” 1.5

- US-LT40B-05C Shut Off 20.0 - 49.5 (2.26 - 5.60) 1/4” Hex 500 13” 2.1

- US-LT40-03C Shut Off 43.4 - 86.8 (4.90 - 9.80) 1/4” Sq 315 14.2” 2.4
*Each model is equipped with its standard and alternate clutch spring
*Air Hose Size: 1/4” I.D. for US-LT20B - US-LT40B Series Air Inlet: 1/8” for US-LT20B Series
3/8” I.D. for US-LT50B Series 1/4” for US-LT30B - US-LT50B Series

Polyurethane Spiral Hose


• Lightweight Complete Filter Regulator & Lubricator (FRL)
• Non-Kinking
• Abrasive Resistant
• Removes debris
• Thread Sealant on all male fittings
• Removes moisture
• Polycarbonate Bowl
Model Dimensions Max • Includes mounting bracket
NPT Fitting
Number ODxIDxLength Pressure • Includes pressure guage
• Applies constant lubrication
TB-14-10-RS 3/8” x 1/4” x 8’ 160 PSI 1/4”
• Extends the life of your air tools
TB-14-15-RS 3/8” x 1/4” x 12’ 160 PSI 1/4”
Max
Model Number Air Flow NPT Fitting
TB-14-25-RS 3/8” x 1/4” x 20’ 160 PSI 1/4” Pressure

TB-38-15-RS 9/16” x 3/8” x 12’ 160 PSI 3/8” C28121-800 44 CFM 250 PSI 1/4”

TB-38-25-RS 9/16” x 3/8” x 20’ 160 PSI 3/8” C28231-800 100 CFM 175 PSI 3/8”

10 www.FlexibleAssembly.com (800) 696-7614


Assembly Tools
Torque Controlled Pulse Tools

Pulse Tools
Auto Shut Off Pulse Tools
• Low noise and vibration
• Pulse unit eliminates all torque reaction
• Faster pulsing under load for the fastest cycle times
• New design reduces friction in pulse motor for longer tool life
• Automatic shutoff function available for reduced operator influence
• More power in a smaller package, in addition to an air motor redesign
• Feather touch trigger with interchangeable direction lever (for right or left handed operators)
• Incorporated driving blade rollers reduce friction inside the pulse unit, maximizing the power in a smaller package
Model Torque Range Free Overall Weight
Clutch Type Drive Size
Number Ft Lbs (Nm) Speed Length Lbs

Pistol Grip Models

ULT-30D 1.9 - 4.1 (2.5 - 5.5) 3800 Shut Off 1/4” Hex 6.4” 1.9

ULT-40(D) 3.3 - 5.9 (4.5 - 8.0) 3600 Shut Off 1/4” Hex or 3/8 Sq 6.4” 2.0

ULT-50(D) 5.2 - 11.5 (7.0 - 15.5) 4400 Shut Off 1/4” Hex or 3/8 Sq 6.4” 2.0

ULT-60(D) 11.0 - 24.0 (15.0 - 32.0) 6700 Shut Off 1/4” Hex or 3/8 Sq 6.8” 2.1

ULT-70 22.0 - 33.0 (30.0 - 45.0) 6000 Shut Off 3/8” Sq 7.0” 2.3
Air Tool Accessories
ULT-90 37.0 - 63.0 (50.0 - 85.0) 5700 Shut Off 1/2” Sq 7.5” 3.2

ULT-100 52.0 - 96.0 ( 70.0 - 130.0) 5200 Shut Off 1/2” Sq 7.8” 3.7

Straight Models

ULT-30SD 1.8 - 4.0 (2.5 - 5.5) 3700 Shut Off 1/4” Hex 8.7” 1.6 • FRL’s • Air Hoses

ULT-40S(D) 3.3 - 5.9 (4.5 - 8.0) 3600 Shut Off 1/4” Hex or 3/8 Sq 8.7” 1.7

ULT-50S(D) 5.0 - 11.4 (7.0 - 15.5) 5000 Shut Off 1/4” Hex or 3/8 Sq 8.7” 1.7

ULT-60S(D) 11.0 - 24.0 (15.0 - 32.0) 5700 Shut Off 1/4” Hex or 3/8 Sq 9.1” 1.8

ULT-70S 22.0 - 33.0 (30.0 - 45.0) 6000 Shut Off 3/8” Sq 9.4” 2.1
* Model numbers ending in “D” come standard with 1/4” Hex quick-change chuck. Please specify when ordering. • Air Tool Oil • Fittings
SEE PAGE 34

Non Shut Off Pulse Tools


• New Mechanism design improves sealing characteristics
• Improved motor efficiency means more power with less air
• Specially coated blades last 2 times longer than conventional blades QC100 & QC200 Qualifier
• Lighter, smaller, quieter, lower trigger force, vibration and reaction force
• Lube free self-lubricating blades and cylinder reduce oil mist in the environment
• Recommended for the majority of applications where speed and ergonomics are important

Model Torque Range Free Overall Weight


Clutch Type Drive Size
Number Ft Lbs (Nm) Speed Length Lbs

Pistol Grip Models (Non Shut Off)

Q70PQ1 15.0 - 20.0 (20.0 - 28.0) 7000 Non-Shut Off 1/4” Hex 5.2” 1.76 • OK / NOK Signal
• Batch/Gang Timing
Q70P3 18.0 - 25.0 (24.0 - 35.0) 7000 Non-Shut Off 3/8 Sq 5.2” 1.76 • Batch/Gang Counting
• Networking Capabilities
Q80PQ1 18.0 - 25.0 (24.0 - 35.0) 7000 Non-Shut Off 1/4” Hex 5.4” 1.87
• Error Proofing Detects
- Rehits
Q80P3 25.0 - 36.0 (33.5 - 50.0) 7000 Non-Shut Off 3/8 Sq 5.4” 1.87 - Cross Threads
- Early Throttle Release
Q90P3 35.0 - 48.0 (47.0 - 65.0) 6500 Non-Shut Off 3/8 Sq 5.8” 2.14
• Shutoff Capability for Non-Shutoff Tools
Q110P4 48.0 - 74.0 (65.0 - 100.0) 5500 Non-Shut Off 1/2” Sq 6.5” 3.04

www.FlexibleAssembly.com (800) 696-7614 11


Assembly Tools
Torque Controlled Air Nutrunners

Air Nutrunners
• Non-lube motor
• Ergonomic grip for operator comfort
• 2-year warranty on anglehead and clutch
• Ideally positioned reversering for ease of use
• Adjustable shutoff clutch or stall versions available
• Clutch tested to over 1 million cycles without failure
Air Nurunners

• Extensive torque range coverage from 4.4 to 166 Ft Lbs


• Longer service life through precision machining and heat treatment
• Add a QC100 or QC200 Air Tool Qualifier for cycle & batch counting
• Quick, precise clutch shutoff limits scatter and torque reaction to the operator
• Angle head models feature a unique 360-degree indexing for easy adaptability
• Single or multi-spindle fixtured systems available to increase productivity and improve joint quality

Model
Clutch Torque Range Free Drive Length Weight
Number cfm NPT
(Lever Start)
Type Ft Lbs (Nm) Speed Size Inches Lbs QTA Series Torque
Reation Arm
Inline Models

QA4ASLS012NP41S06 Shut Off 4.4 – 8.8 (6 – 12) 1050 3/8” 18.3 3.22 27 1/4”

QA4ASLS020NP41S06 Shut Off 7.4 – 14.8 (10 – 20) 600 3/8” 18.3 3.22 27 1/4”

QA4ASLS046NP41S06 Shut Off 14.8 – 33.9 (20 – 46) 250 3/8” 18.8 3.73 27 1/4”

QA6ASLS055NP41S08 Shut Off 18.4 – 40.6 (25 – 55) 325 1/2” 18.8 5.09 36 3/8”

QA8ASLS090NP41S08 Shut Off 33.2 – 66.4 (45 – 90) 255 1/2” 21.3 6.33 41 3/8”

QA8ASLS150NF41S08 Shut Off 55.3 – 110.6 (75 – 150) 165 1/2” 21.3 7.50 41 3/8”

QA8ASLS180NF41S08 Shut Off 66.4 – 132.8 (90 – 180) 140 1/2” 21.3 7.50 41 3/8”
Angle Head Models

QA4AALS011NP25S06 Shut Off 3.7 – 8.5 (5 – 11) 1025 3/8” 13.5 3.17 27 1/4”

QA4AALS020NP28S06 Shut Off 7.4 – 14.8 (10 – 20) 625 3/8” 14.3 3.35 27 1/4”

QA6AALS040NP35S08 Shut Off 14.8 – 29.5 (20 – 40) 430 1/2” 16.9 5.07 36 3/8”

QA8AALS090NP43S08 Shut Off 33.2 – 66.4 (45 – 90) 255 1/2” 17.5 5.40 41 3/8”
SEE PAGE 30
QA8AALS150NP48S08 Shut Off 55.3 – 110.6 (75 – 150) 145 1/2” 19.2 6.88 41 3/8”

QA8AALS225NF56S12 Shut Off 92.2 – 166.0 (125 – 225) 90 3/4” 20.0 8.86 41 3/8”
* Torque ranges listed are based off of a rating @ 90 psi. Lower torque ranges can be acheived at a minimum 77 psi.

Open End Tubenuts & Ratchet Wrenches


• Allows access to fastening in tight spaces URW-8N
• Custom heads are available upon request
• Specify hex size of gear socket when ordering
• Reverse rotation obtained by simply turning tool over
• Designed for silent operation and longer tool life with the all-gear drive mechanism
UOW-11-14
• Wide variety of socket sizes, head thickness, and tool lengths allow access to many difficult applications
Model Maximum
Clutch Free Drive Size Length Weight
Number
Type
Torque
Speed Inches (mm) Inches Lbs
cfm NPT Air Tool Accessories
(Lever Start) Ft Lbs (Nm)

Open End Tubenuts

UOW-11-10 Stall 9.4 (12.7) 400 1/4 - 7/16 (7 - 12) 11.7 3.1 12.5 1/4”

UOW-11-14 Stall 11.6 (15.7) 260 3/8 - 5/8 (10 - 17) 12.2 4.0 12.5 1/4” • FRL’s • Air Hoses
UOW-11-30 Stall 23.1 (31.4) 135 5/8 - 1-3/16 (17-32) 13.6 5.5 12.5 1/4”
Ratchet Wrenches

URW-8N Stall 11.6 (15.7) 220 1/4 - 9/16 (6 - 15) 11.8 4.0 19.5 1/4”

URW-9N Stall 23.1 (31.4) 200 1/4 - 9/16 (6 - 15) 15.0 5.0 23.7 1/4”

URW-12N Stall 43.4 (58.8) 150 5/16 - 7/8 (12 - 22) 15.6 5.9 25.0 1/4” • Air Tool Oil • Fittings
SEE PAGE 34
* Torque ranges listed are based off of a rating @ 85 psi.

12 www.FlexibleAssembly.com (800) 696-7614


Assembly Tools
Torque Controlled DC Electric Tools

DC Controlled Tools
DC Controlled Tools
• Verifies proper fastening (torque & angle)
• Programming from PC or keypad
• Counts fasteners for batch counting GEA40-CORD
• Accept / Reject indication on all rundowns
• Visual and audible signals for fastening status
• Simple setup & minimal training requirements
• Communicates with your PLC and computer network
• Precisely control and monitor your fastening process
• Detects fastening errors (Cross-thread, double hits, and premature trigger release)
• Advanced multispindle fastening strategies, remote monitoring, and data archiving IC1M
IC1D
• Enables ODBC-compliant database archiving, searching, and statistics processing
• Allows operators to program advanced fastening strategies including yield and prevailing torque control
• Enables programming of multiple IC1D and IC1M controllers connected through a local area network (LAN) or direct connection
• Advanced programming & management of a network of up to 500 IC1D or IC1M controllers using QE tools, QM spindles, or multispindle systems

Model Model
Torque Range Free Drive Length Weight
Number Number Controller Required
Ft Lbs (Nm) Speed Size Inches Lbs
(Push to Start) (Lever Start)

Inline Models

QE4TS010R11S04 QE4SL010B21S04 0.74 - 7.40 (1.0 - 10.0 Nm) 1820 IC1D or IC1M 1/4” 13.4 2.5

QE4TS020R11S04 QE4SL020B21S04 1.48 - 14.80 (2.0 - 20.0 Nm) 900 IC1D or IC1M 1/4” 13.4 2.5

- QE6SL028B41S06 2.0 - 20.65 (2.8 - 28.0 Nm) 1360 IC1D or IC1M 3/8” 19.7 4.6

- QE6SL050B41S06 3.70 - 37.0 (5.0 - 50 Nm) 750 IC1D or IC1M 1/2” 19.7 4.6
Pistol Grip Models

- QE4PT010P11S04 0.74 - 7.40 (1.0 - 10.0 Nm) 1820 IC1D or IC1M 1/4” 9.2 2.8

- QE4PT015P11S04 1.1 - 10.0 (1.5 - 15.0 Nm) 1220 IC1D or IC1M 1/4” 9.2 2.8

- QE4PT020P11S06 1.48 - 14.80 (2.0 - 20.0 Nm) 900 IC1D or IC1M 3/8” 9.2 2.8

- QE4PT025P11S06 1.84 - 18.4 (2.5 - 25.0 Nm) 710 IC1D or IC1M 3/8” 9.2 2.8

Angle Head Models

- QE4AT013PA2S06 0.95 - 9.6 (1.3 - 13.0 Nm) 1200 IC1D or IC1M 3/8” 14.6 2.8

- QE4AT034PA4S06 2.5 - 25.0 (3.4 - 34.0 Nm) 470 IC1D or IC1M 3/8” 14.6 2.8

- QE6AT055PA5S08 4.0 - 40.5 (5.5 - 55.0 Nm) 650 IC1D or IC1M 1/2” 17.3 4.1

- QE8AT115PA6S08 8.4 - 84.8 (11.5 - 115.0) 660 IC1D or IC1M 1/2” 20.3 6.4

*Not all DC tool models are listed. If you have a specific torque range not included by the tools above please contact us for product availability.
Parameter Transfer Key
Specialty Head Attachments
Easily upload program
Socket Trays
• Off Sets
changes to the controller by
• Crow Feet
use of a USB flash drive. Senses when the next socket is picked up and
the controller automatically switches to the next • Tube Nuts
run down configuration. 4 position (shown) or 8 • Hold & Drive
position socket tray models available.

ICS Software Suite


ICS software provides operators the ability to access and program advanced and basic fastening strategies. Optimizing
your system is as simple as selecting one of four packages: ICS Connect, ICS Network, ICS MultiSync, ICS Enterprise.
All packages are different levels of the ICS software that are available to meet the various technical requirements.

www.FlexibleAssembly.com (800) 696-7614 13


Assembly Tools
Torque Controlled Cordless Screwdrivers
Cordless Screwdrivers

Auto Battery Shutoff


• Shuts off the tool when battery
capacity is less than 5%
• Ensures consistent fastening
torque
Indication Lamp and Beeper
• Precision sensor indicates
fastening sufficiency and bat-
tery power conditions with light
and/or beeping

Cordless Torque Screwdrivers


• Certified accuracies within +/- 5%
• Torque range from 4.4 In Lbs - 30.0 Ft Lbs
• Auto battery shutoff ensures consistent fastening torque
• Available in both pistol grip or angle models to improve ergonomics
• Less energy consumption to power cordless tools then pneumatic tools
• Indication lamp and beeper notifies the user of pass or no pass rundown
• Torque set window allows the operator to view the desired torque setting
• Built-in L.E.D lamps activate when trigger is pulled for low-light conditions
• Once the preset desired torque is achieved, the tool automatically stops
• More flexibility in confined workspace or non-close quarters fastening applications
• More freedom to work in multiple workstations without being tethered to a fixed position
• Greater maneuverability in confined workspaces or on close-quarters fastening applications

Model Torque Range Battery Drive Free Overall Weight


Voltage
Number In Lbs (Nm) Requiered Size Speed Length Lbs

Pistol Grip Models

BFT020FZ 4.4 - 17.7 (0.5 - 2) 9.6V 193531-1 or 193536-7 1/4” Hex 540 9-7/8” 2.9

BFT040FZ 8.9 - 35.4 (1 - 4) 9.6V 193531-1 or 193536-7 1/4” Hex 950 9-7/8” 2.9

BFT080FZ 26.6 - 70.8 (3 - 8) 9.6V 193531-1 or 193536-7 1/4” Hex 540 9-7/8” 2.9

BFT081FZ 26.6 - 70.8 (3 - 8) 12V 193929-8 or 193931-1 1/4” Hex 700 9-7/8” 3.5

BFT122FZ 44.3 - 106.0 (5 - 12) 9.6V 193531-1 or 193536-7 1/4” Hex 320 9-7/8” 2.9

BFT123FZ 44.3 - 106.0 (5 - 12) 12V 193929-8 or 193931-1 1/4” Hex 390 9-7/8” 3.5

Angle Models

BFL080FZ 17.7 - 70.8 (2 - 8) 9.6V 193531-1 or 193536-7 3/8” Sq 450 17” 3.3

BFL081FZ 17.7 - 70.8 (2 - 8) 12V 193929-8 or 193931-1 3/8” Sq 700 16-1/4” 3.5

BFL121FZ 44.3 - 106.0 (5 - 12) 12V 193929-8 or 193931-1 3/8” Sq 410 17” 3.3

BFL200FZ 71.0 - 177.0 (8 - 2) 12V 193929-8 or 193931-1 3/8” Sq 220 17” 3.3

BFL300FZ 142.0 - 266.0 (16 - 30) 14.4V 193992-1 or 193355-1 3/8” Sq 400 20” 5.3

BFL400FZ 221.0 - 354.0 (25 - 40) 14.4V 193992-1 or 193355-1 3/8” Sq 260 20-1/4” 5.5

Batteries
Model Amp Hour
Voltage Cell Type
Number (Ah)

Battery Models

193531-1 9.6V 2.0 (Ni-MH)

193536-7 9.6V 3.3 (Ni-MH)


Battery Charger
193929-8 12V 2.0 (Ni-MH)
Model Amp Hour
Voltage
Number (Ah) 193931-1 12V 3.3 (Ni-MH)
9.6V to 24V Charger 193992-1 14V 2.7 (Ni-MH)
DC18RA 115V AC 1.3 - 3.3 193355-1 14V 3.3 (Ni-MH)

14 www.FlexibleAssembly.com (800) 696-7614


Assembly Tools
Wireless Communication Screwdrivers

Wireless Screwdrivers
Wireless Communication Screwdrivers
• Tool Recognition through Wireless Receiver
- Time/Date Stamp
- Rundown Rotations
- Tool ID Recognition
- Batch Achievement
- Fastening Angle Values
- Fastening Torque Values
- OK-NOK Parameter Achievement
• Programming Interactivity through PC Software
- Calibration Ability
- Tool Brake Options
- Soft Start Adjustment
- Tool Lock Down Mode BFL201RZ
- Angle Value Tolerance Range
- Torque Value Tolerance Range

) ))
- Batch Management (PLC-Based)
- Rundown Rotation Min/Max Settings

)
)
• Certified accuracies within +/- 5%
• Wireless communication via Bluetooth
• Extreme Accuracy and Long-life Reliability
)))
• Provides Theft Deterence via Disabling Function

( (((
• Each tool includes a built-in Bluetooth transmitter
• Confirmation of Individual Parameter Achievement
• Auto battery shutoff ensures consistent fastening torque
• Wireless Communication of Torque, Angle and Rotation Values
BFT041RZ
))) )
• Brushless Motor Design Reduces Engergy Consuption by up to 50%
• Valuable Tool in Troubleshooting Manufacturing Fastening Processes
• Traceability through Communication of Individual Fastening Characteristics RCV-02

Model Torque Range Battery Drive Free Overall Weight


Voltage Tool Recognition
Number In Lbs (Nm) Requiered Size Speed Length Lbs

Pistol Grip Models

BFT041RZ 8.9 - 35.4 (1 - 4) 14.4V BL1430 (Lithium-Ion) 1/4” Hex 800 9-7/8” 2.9 OK-NOK (Only)

BFT082RZ 35.4 - 70.8 (4 - 8) 14.4V BL1430 (Lithium-Ion) 1/4” Hex 860 9-7/8” 2.9 All Parameters

BFT124RZ 44.3 - 106.0 (5 - 12) 14.4V BL1430 (Lithium-Ion) 1/4” Hex 600 9-7/8” 2.9 All Parameters
Angle Models

BFL201RZ 88.5 - 177.0 (10 - 20) 14.4V BL1430 (Lithium-Ion) 3/8” Sq 360 17” 3.3 All Parameters

BFL301RZ 141.6 - 265.5 (16 - 30) 14.4V BL1430 (Lithium-Ion) 3/8” Sq 260 17” 3.5 All Parameters

BFL402RZ 221.3 - 354.0 (25 - 40) 14.4V BL1430 (Lithium-Ion) 3/8” Sq 200 17” 3.3 All Parameters
*All Makita Wireless System Tools Utilize a Makita-Built, Brushless Motor
*BFT041RZ does not recognize torque, angle and rotation figures Cordless Tool Impact Protectors

Battery Charger
Model Amp Hour Model
Voltage Color Compatible Models
Number (Ah) Number

9.6V to 24V Charger 418425-8 Red BFT020FZ, BFT040FZ, BFT041RZ, BFT080FZ, BFT081FZ,
BFT082RZ, BFT120FZ, BFT122FZ, BFT123FZ, BFT124RZ
DC18RA 115V AC 1.3 - 3.3
418424-0 Blue BFT020FZ, BFT040FZ, BFT041RZ, BFT080FZ, BFT081FZ,
BFT082RZ, BFT120FZ, BFT122FZ, BFT123FZ, BFT124RZ

418423-2 Yellow BFT020FZ, BFT040FZ, BFT041RZ, BFT080FZ, BFT081FZ,


BFT082RZ, BFT120FZ, BFT122FZ, BFT123FZ, BFT124RZ
Battery
418065-2 Red BFL080FZ, BFL081FZ, BFL120FZ, BFL121FZ, BFL200FZ,
Model Amp Hour BFL201RZ,
Voltage Cell Type
Number (Ah)
418064-4 Blue BFL080FZ, BFL081FZ, BFL120FZ, BFL121FZ, BFL200FZ,
Battery Models BFL201RZ,

BL1430 14.4V 3.0 (Li-Ion) 418032-7 Yellow BFL080FZ, BFL081FZ, BFL120FZ, BFL121FZ, BFL200FZ,
BFL201RZ,

www.FlexibleAssembly.com (800) 696-7614 15


Assembly Tools
Automated Fastener Systems

Torque Products
Automatic Screw Feed Systems
These Automatic Screw Feed Systems are customized for your fasteners and specific applications, are
Automated Fastener Systems
completely automated, and deliver the fastener directly to the workpiece eliminating the manual handling
of screws. The drive end can be outfitted with either pneumatic, electric, pistol grip, or inline (straight)
tools.
Fastener Systems

• Up to two screws per second


• Extra capacity hopper available
• Soundproof enclosure provided
• Includes automatic bowl shutoff
• Optional torque & angle feedback for process verification
• Screw presence sensor available as an added option

**Please note we offer custom designed systems so please call us for additional assistance.
Automatic Screw Presenter
Models include a modular design! A simple rail change and readjustment is
all that’s necessary to change a unit for use with a variety of screw sizes.
Change from one fastener to another in less than five minutes.

• Presents fastener to operator for easy magnetic or vacuum pickup


• For #0 - #10 screws
• Feed speed of up to 2 screws per second
• Quick feed rate from oscillating hopper design
• Large hopper holds about 1000 - 1500 fasteners
Model Maximum Weight
Screw Size Rate Specifications
Number Screw Length Lbs (Kg)
• Hopper Capacity: 1,200 pcs. (#4)
NJ-12-R17 #0-1 (1.7mm) .39 (10mm) 120 Screws/Min 7.0 (3.18) • Dimensions (in): 5.1 X 8.5 X 5.3
• Power: DC 12V, 500mA (AC adapter included)
NJ-23-R20 #1 (2.0mm) .75 (18mm) 120 Screws/Min 7.0 (3.18)

NJ-23-R26 #3 (2.6mm) .75 (18mm) 120 Screws/Min 7.0 (3.18)

NJ-23-R30 #4 (3.0mm) .75 (18mm) 120 Screws/Min 7.0 (3.18)

NJ-45-R35 #6 (3.5mm) .75 (18mm) 120 Screws/Min 7.0 (3.18)

NJ-45-R40 #6-8 (4.0mm) .75 (18mm) 120 Screws/Min 7.0 (3.18)


*Rails can be swapped out of the screw
NJ-45-R50 #10 (5.0mm) .75 (18mm) 120 Screws/Min 7.0 (3.18) presenter to fit a variety of screw sizes

FAS-SC90 Screw Counter


The FAS-SC90 digital screw counting system is compatible with Ingersoll Rand electric screwdrivers. With a simple retrofit
kit you can make any screwdriver part of a fully automated screw counting system. Detection of the signals from the electric
screwdriver enables highly reliable fastening management. Function of the counter is integrated into one compact unit.

• No special tool required (Use your existing tools)


• Low cost solution
• 1 year warranty
• Patent pending
• No maintenance required
• Model FAS-SC90 meets class 100 clean room specifications
• Retrofit kit available for all new and existing screwdrivers.
• Advanced screw counting model available with batch counting (FAS-SC90)
• Operates on standard 115 volt AC current, no special power sources required
• Precise counting feature only counts when the tool has reached the required torque spec
• Ingersoll Rand compatible models: ES50T, ES60P, ES60T, ES70P, ES70T, ES80P, ES9OP, ES9OT, ES100P, and ES100T

Model LED Visual


Digital Counter Batch Counting
Number Indicator

FAS-SC90A Yes Yes Yes

16 www.FlexibleAssembly.com (800) 696-7614


Desktop Torque Testers 18-19
Torque Analyzers 20
Calibration Systems 21
Torque Screwdrivers 22-23
Adjustable Torque Wrenches 24
Interchangeable Heads 25
Dial Indicating Torque Wrenches 26
Electronic Torque Wrenches 27
Torque Multipliers 28

www.FlexibleAssembly.com (800) 696-7614 5


Torque Instruments
Desktop Torque Testers

Optional transducer
mounting configuration
Desktop Torque Tester (Horizontal or Vertical)

• RS-232 output
• Visual limit alarms
• Single-step access to all functions
• Key-lock for tamper-proof operation
• Rundown fixtures available through 1,000 Lb.ft
• 3 modes of operation: Track, Peak, and 1st Peak
• Bidirectional accuracy of ±0.5% of indicated reading
• “Memory scroll” allows for data storage up to 999 readings
• NiMH rechargeable batteries provide 8-10 hours of continuous use
• Optional transducer mounting configuration (Vertical or Horizontal)
• Can be calibrated to virtually any manufacturer’s strain gauge transducers
Desktop Torque Testers

• Eight (8) available engineering units: In Ozs, In Lbs, Ft Lbs, Nm, cNm, KgfCm, gfCm, Kgfm
Rundown adapter available
• Dedicated transducer integrated with system, available in vertical or horizontal mount positions on units less than 1000 Ft Lb
• Selectable power tool filtering speeds: 125Hz, 250Hz, 500Hz, 1000Hz, 1500Hz and 2000Hz
• For testing click, dial, and digital wrenches, plus most power tools including impulse and DC electric

Unit includes
Model Torque Range Range Input Drive Weight
Battery Charger
Number Nm Lbs (Kg)
Rundown Adaptor (Joint Simulator)
FAS-3001 10.0 - 100 In Oz 0.07 - 0.7062 1/4” Square Drive 5 Lbs (1.13) N.I.S.T Certificate of Calibration
Operating Manual
FAS-3005 5.0 - 50 In Lbs 0.56 - 5.65 1/4” Square Drive 5 Lbs (1.13)

FAS-3010 10.0 - 100 In Lbs 1.13 - 11.3 1/4” Square Drive 5 Lbs (1.13)

FAS-3025 25.0 - 250 In Lbs 2.83 - 28.3 3/8” Square Drive 5 Lbs (1.36)

FAS-3050 50.0 - 500 In Lbs 5.65 - 56.5 3/8” Square Drive 5 Lbs (1.36)

**Please note that there are custom transducer configurations available.


Contact us with any special requirements you have.

Desktop Torque Tester


• RS-232 output Optional transducer
• Visual limit alarms mounting configuration
(Horizontal or Vertical)
• Single-step access to all functions
• Key-lock for tamper-proof operation
• Rundown fixtures available through 1,000 Ft Lbs
• 3 modes of operation: Track, Peak, and 1st Peak
• Bidirectional accuracy of ±0.25% of indicated reading
• “Memory scroll” allows for data storage up to 999 readings
• NiMH rechargeable batteries provide 8-10 hours of continuous use
• Optional transducer mounting configuration (Vertical or Horizontal) External Transducer Port
• Can be calibrated to virtually any manufacturer’s strain gauge transducers
• Eight (8) available engineering units: In Ozs, In Lbs, Ft Lbs, Nm, cNm, KgfCm, gfCm, Kgfm
• Dedicated transducer integrated with system, available in vertical or horizontal mount positions
• Selectable power tool filtering speeds: 125Hz, 250Hz, 500Hz, 1000Hz, 1500Hz and 2000Hz
• For testing click, dial, and digital wrenches, plus most power tools including impulse and DC electric
• External transducer connection available to expand torque capacity with rotary or stationary transducers

Model Torque Range Range Input Drive Weight


Number Nm Lbs (Kg)
Rundown adapter available
FAS-50100 100 - 1000 In Lb 135.5 - 1355.8 3/8” Square Drive 5 Lbs (1.13) on units less than 1000 Ft Lb

FAS-5100 10 - 100 Ft Lb 13.55 - 135.58 1/2” Square Drive 5 Lbs (1.13)

FAS-5250 25 - 250 Ft Lb 33.89 - 338.95 1/2” Square Drive 5 Lbs (1.13)

FAS-5450 45.0 - 450 Ft Lb 61.01 - 610.12 1/2” Square Drive 5 Lbs (1.36)

FAS-51000 100 - 1000 Ft Lb 135.58 - 1355.82 1” Square Drive 5 Lbs (1.36)


**Please note that there are custom transducer configurations available.
Contact us with any special requirements you have.

18 www.FlexibleAssembly.com (800) 696-7614


Torque Instruments
Desktop Torque Testers

Desktop Torque Tester


• Single-step access to all functions
• RS232 port for downloading or printing
• Dimensions: 3.25”(L) X 3.125”(W) X 3.75”(H)
• 3 modes of operation: Track, Peak, and 1st Peak
• Bidirectional accuracy of ±1% of indicated reading.
• Machined aluminum case for extended life and durability
Rundown adapter available
• NiMH rechargeable batteries provide 8-10 hours of continuous use on units less than 1000 Ft Lb
• Eight (8) available engineering units: In Ozs, In Lbs, Ft Lbs, Nm,
cNm, KgfCm, gfCm, Kgfm
• For testing click, dial, and digital wrenches, plus most power tools
including impulse and DC electric
Unit includes
Battery Charger

Desktop Torque Testers


Rundown Adaptor (Joint Simulator)
N.I.S.T Certificate of Calibration
Operating Manual
Model Torque Range Range Input Drive Weight
Number In Lbs / Ft Lbs Nm Lbs (Kg) Rotates 90 degrees for
optional transducer
FAS-QCI-010 1.0 - 10 In Lbs 0.13 - 1.13 1/4” Square Drive 2.5 Lbs (1.13) mounting configuration
(Horizontal or Vertical)
FAS-QCI-050 5.0 - 50 In Lbs 0.56 - 5.65 1/4” Square Drive 2.5 Lbs (1.13)

FAS-QCI-100 10.0 - 100 In Lbs 1.13 - 11.30 1/4” Square Drive 2.5 Lbs (1.13)

FAS-QCT-150 15.0 - 150 Ft Lbs 20.3 - 203.3 1/2” Square Drive 3.0 Lbs (1.36)

FAS-QCT-1000 100.0 - 1000 Ft Lbs 135.5 - 1355.8 1” Square Drive 3.0 Lbs (1.36)
**Please note that there are custom transducer configurations available.
Contact us with any special requirements you have.

Up to 4 transducers available in one


unit for wide torque range coverage

Selectable 4 port
transducer switch
Dual transducer
Desktop Torque Tester version available
• LED indicator shows active transducer
• RS232 port for downloading and printing
• Built-in switch for easy transducer selection
• Large memory capacity for torque value storage
• Selected transducer capacity is displayed on the torque readout
• MTM-2 & MTM-4 Series are built with 2 or 4 torsion (transducer) shafts
• All MTM modules are “Intellect” compatible, which means that they are plug
and play compatible with all AWS series Intelect displays, including AWS-4050 Unit includes
• Standard accuracy of ± 0.5% of indicated, top 90% of full scale (Bidirectional) Battery Charger
• Optional accuracy of ± 0.25% of indicated, top 90% of full scale (Bidirectional) Rundown Adaptor (Joint Simulator)
• External transducer connection available to expand torque capacity (Available on request) N.I.S.T Certificate of Calibration
• Optional extended calibration range of 5 - 100% of full scale optional (instead of 10-100%) Operating Manual
• Can be used in conjuction with the FAS-650LTS for easy and accurace torque wrench calibration

Model Torque Range Range Transducer 1 Transducer 2 Transducer 3 Transducer 4


Number In Lbs / Ft Lbs Nm

MTMDP-2S 2.5 In Lbs - 250 Ft Lbs 0.28 - 339 2.5 - 25 In Lbs 25.0 - 250 In Lbs N/A N/A

MTMBP-4L 5.0 In Lbs - 750 Ft Lbs 0.56 - 1016.87 5.0 - 50 In Lbs 50.0 - 500 In Lbs 25.0 - 250 Ft Lbs 75.0 - 750 Ft Lbs

**Please note that there are custom transducer configurations available. Contact us with any special requirements you have.

www.FlexibleAssembly.com (800) 696-7614 19


Torque Instruments
Torque Analyzers

Torque Analyzer
• Visual limit alarms
• Single-step access to all functions
• RS-232 output for downloading data
• Large memory for torque value storage
• 3 modes of operation: Track, Peak and 1st Peak
• Bidirectional accuracy of ±0.5% of indicated reading
• Ideal for testing the torque of joints and tools throughout the facility
• Portable, versatile, simple, and accurate through repeatable performance
• NiMH rechargeable batteries provide at least 8-10 hours of continuous use
• (8) available engineering units: In Ozs, In Lbs, Ft Lbs, Nm, cNm, KgfCm, gfCm, Kgfm
• Slectable power tool filtering speeds: 125Hz, 250Hz, 500Hz, 1000Hz, 1500Hz and 2000Hz
• For testing click, dial, and digital wrenches, plus most power tools including impulse and DC electric

Model Torque Range Depth Width Height


Weight
Number English (Nm) Inches Inches Inches
FAS-4050 10.0 In Oz - 50,000 Ft Lbs ( .07 - 67791) 6.5 2.75 3.0 1.8
Torque Analyzers

Bench Mounted Stationary Transducers


Designed to work with the FAS-4050 & FAS-5000 series torque analyzers and data
collectors, these high-strength aluminum transducers mount bi-directionally to a
benchtop. Optional overtorque protection rings prevent accidental transducer over-
load on smaller transducers.

Our static transducers are offered in ranges from 10 In Ozs to 2,000 Ft Lbs, with
±0.5% (±0.25% optional) of indicated reading accuracy from 10% - 100% of the trans-
ducer range. All transducers can be calibrated bi-directionally.*
Model Torque Range Drive
Number English (Nm)
ITI-10 1.0 - 10.0 In Lbs (.11 - 1.1 Nm) 1/4”

ITI-25 25.0 - 250 In Lbs (2.8 - 28 Nm) 1/4”


ITI-100 10.0 - 100.0 In Lbs (1.1 - 11.0 Nm) 1/4”
ITF-250 25.0 - 250 Ft Lb (34 - 338 Nm) 3/8”
ITF-600 60.0 - 600 Ft Lb (81 - 813 Nm) 3/4”
ITF-1000 100.0 - 1000 Ft Lb (135 - 1355 Nm) 1”
**Please note that there are custom transducer configurations available. Contact us with any special requirements you have.

Rotary Transducers
We offer a wide range of strain gauged rotary transducers for bi-directional dynamic torque
measurement. The unique design of this versatile product makes it possible to test pulse
tools without being adversely affected by frequency, oscillations, or joint rate conditions.
They are also the ideal solution for monitoring the output of standard torque-controlled nut
runners.

These transducers are available in ranges from 10 Lb.in. to 1,000 Lb.ft., with an accuracy
of ±1% of indicated reading from 20% - 100% of the transducer range. These transducers
are designed for 3,000 RPM continuous operation.

Model Torque Range Input Output


Number English (Nm) Drive Drive
IRTI-50-HEX 10.0 - 50.0 In Lbs (.11 - 5.6 Nm) 1/4” Hex 1/4” Hex

IRTI-100 20.0 - 100.0 In Lbs (2.2 - 11.3 Nm) 1/4” Sq 1/4” Sq


IRTI-500 100 - 500 In Lbs (11.3 - 56.5 Nm) 3/8” 3/8”
IRTF-100 20.0 - 100 Ft Lb (27.1 - 135.5 Nm) 3/4” 3/4”
IRTF-1000 200.0 - 1000 Ft Lb (271.1 - 1355 Nm) 1” 1”
**Please note that there are custom transducer configurations available. Contact us with any special requirements you have.

20 www.FlexibleAssembly.com (800) 696-7614


Torque
Torque Products
Instruments
Desktop TorqueSystems
Calibration Testers

Torque Wrench Loader


• Incredibly durable steel construction MTM4 Torque Tester Not Included

Calibration Systems
• Load bench used to calibrate up to 650 Ft Lbs
• For use with Dial, Click type, & Digital torque wrenches
• Easy to operate - simply slide the carriage into position and turn the wheel

The FAS-650LTS provides an economical solution for calibrating your torque wrenches. By bringing your calibration
in-house, you take control of the procedure and eliminate the downtime experienced by outsourcing your periodic
calibrations. This combined with one of our desktop units creates a complete calibration system that verifies the
accuracy any click, dial, and beam type torque wrenches up to 650 Ft Lbs. These systems ensure a safe and easy
way to calibrate large torque wrenches in both clockwise and counterclockwise directions without introducing
variations in the calibration process due to operator intervention.

Model Maximum Maximum


Number Capacity Capacity

FAS-650LTS 650 Ft Lbs 881 Nm

Complete Calibration Systems


• For calibration up to 2000 Ft Lbs
• Laboratory grade instrumentation
• For use with all torque wrenches & power tools (non impact)
• Most sophisticated system available in the industry includes
-Digital monitor
-Mechanical torque wrench loader
-Roller cabinet
-Full range transducers
-Calibration arms & wheels
-Weights & trays
-Joint simulator
-Software

The MULTITEST & SURETEST Torque, Force and Tension Calibration System are the most
sophisticated systems available in the industry. These systems will test and calibrate most types
of torque wrenches, torque screwdrivers, torque multipliers, cable tensiometers, tension and
compression gauges and non-impact power tools such as nutrunners and electric screwdrivers.

The systems can be ordered several ways. Each system begins with the same three basic
components: the Multitest or Suretest Digital Monitor, the Roller Cabinet and the 2000 ft.lb.
Mechanical Loader. We offer three different systems, the “Premier”, the “Supreme” and the
“Basic”. For a breakdown of individual components please contact us.

Additional Features:
Model Maximum Maximum System Type • Automatic sensor recognition with “Smart” Transducers
Number Capacity Capacity • Range: 5.0 In Ozs. to 2000 Ft Lbs of torque (bi-directional)
• Accuracy (10% to 100% of range): +/- 0.25% of indicated value
2000-1 2000 Ft Lbs 2712 Nm MultiTest Premier • Built-in, low profile serial printer
• Date and time stamp for stored values
2000-2 2000 Ft Lbs 2712 Nm MultiTest Supreme • Statistical analysis performed on stored data
• Programmable manual or automatic options for clear, store and print functions
• Recall and review of stored torque values
2000-3 2000 Ft Lbs 2712 Nm MultiTest Basic • Track, Peak, First Peak, Power Tool Modes
• RS232C port, analog output
5000-1 2000 Ft Lbs 2712 Nm SureTest Premier • Eight Torque measurement units: in. oz., in. lb., ft. lb., Nm, dNm, cNm, mkg and cmkg
• Six Force units: Ounce, Pound, Newton, deciNewton, Kilopound (Kilogram) and Gram
• Automatic lock-up for transducer protection
5000-2 2000 Ft Lbs 2712 Nm SureTest Supreme
• All transducers supplied with certification
• Individually serialized with matching certificate of calibration traceable to N.I.S.T.
5000-3 2000 Ft Lbs 2712 Nm SureTest Basic

www.FlexibleAssembly.com (800) 696-7614 21


Torque Instruments
Preset Torque Screwdrivers

1/4”
Female
Preset Torque Screwdriver Hex
• 3 models available Drive
3/8”
• Cam-over Torque Limiting Clutch Male
Preset Torque Screwdrivers

• Rugged, lightweight aluminum body Square


• May be ordered pre-set from factory Drive
• Automatic lock in counterclockwise direction
1/4”
• Optional N.I.S.T calibration certificate available Male
• Meets Class 100 Clean Room Specifications Square
• Accuracy: ± 6% of indicated value, CW, from 20% to 100% of full scale Drive

Model Torque Range Drive Range WXL WXL Wt.


Number In Lbs Nm Inches Millimeters Oz (G)
1501TPA-1 20 - 170 In Lb 1/4” Female Hex 2.0 - 20 1 x 5.25 25.4 X 133.3 25.4 X 133.3

1501TP-1 20 - 170 In Lb 1/4” Male Square 2.0 - 20 1 x 5.25 25.4 X 133.3 25.4 X 133.3
1502TP-1 20 - 170 In Lb 3/8” Male Square 2.0 - 20 1 x 5.25 25.4 X 133.3 25.4 X 133.3

Industry standard Cam-over torque limiting Comfortable shape


1/4” Hex receiver and non-slip grip Permanently lubricated
clutch for repeatability internal mechanism,
allows use of all and accuracy prevents friction injuries
standard drive bits never needs oil
(Phillips,Torx, etc.)

Preset Torque Screwdriver


• 4 models available
• Trilobular comfort grip
• Cam-over Torque Limiting Clutch
• Rugged, lightweight aluminum body
• May be ordered pre-set from factory Precise adjustment screw
• Automatic lock in counterclockwise direction makes setting torque easy
Certified to the following
• Optional N.I.S.T calibration certificate available
industry specifications:
• Meets Class 100 Clean Room Specifications
ASME B107.14 M-1994
• Universal 1/4” Hex Bit Holder with Strong Rare Earth Magnet
and ISO 6789
• Accuracy: ± 6% of indicated value, CW, from 20% to 100% of full scale

Model Torque Range Range WXL WXL Wt.


Number In Lbs / In Ozs cNm Inches Millimeters Oz (G)
21SP 6.0 - 32.0 In Ozs 0.5 - 2.5 cNm 1.1 x 4.5 28 x 115 5.3 (165)

61SP 10.0 - 100 In Ozs 5.0 - 80.0 cNm 1.1 x 4.5 28 x 115 7.0 (218)
151SP 1.5 - 15.0 In Lbs 20.0 - 200.0 cNm 1.1 x 5.6 28 x 115 7.0 (218)
401SP 4.0 - 40.0 In Lbs 45.0 - 450.0 cNm 1.1 x 5.6 28 x 115 9.6 (299)

Accessories
• PS5104 Color Coded End Caps
-For use with pre-set screwdrivers
-Differentiate torque values
-Red, yellow, blue, green available
*Not Compatible with the 1501TP or micro adjustable models

22 www.FlexibleAssembly.com (800) 696-7614


Torque Instruments
Micro Adjustable Torque Screwdrivers

Cam-over torque limiting Comfortable shape


Industry standard and non-slip grip Permanently lubricated
clutch for repeatability
1/4” Hex receiver prevents friction injuries internal mechanism,
and accuracy
allows use of all never needs oil
standard drive bits
(Phillips,Torx, etc.)

Torque Screwdrivers
Certified to the following Easy-to-read window scale
industry specifications: and adjustment knob for
ASME B107.14 M-1994 precise settings
and ISO 6789

NIST certificate of calibration included

Micro Adjustable Torque Screwdriver


• 6 models available
• Trilobular comfort grip
• Easy-to-read window scale
• Rugged, lightweight aluminum body
• N.I.S.T certificate of calibration included
• Positive locking pull down adjustment knob
• Automatic lock in counterclockwise direction
• Meets Class 100 Clean Room Specifications
• Universal 1/4” Hex Bit Holder with Strong Rare Earth Magnet
• Accuracy: ± 6% of indicated value, CW, from 20% to 100% of full scale

Model Torque Range Increments WXL WXL Wt.


Number English / Metric English / Metric Inches Millimeters Oz (G)
61SM 20.0 - 100.0 In Ozs 1.0 In Ozs 1.1 x 5.5 28 x 140 6.8 (212)

151SM 3.5 - 15.0 In Lbs 0.2 In Lbs 1.1 x 6.25 28 x 159 8.0 (249)
401SM 5.0 - 40.0 In Lbs 0.5 In Lbs 1.2 x 6.75 30 x 172 10.8 (330)
61NSM 10.0 - 80.0 cNm 1.0 cNm 1.1 x 5.5 28 x 140 6.8 (212)
151NSM 40.0 - 200.0 cNm 2.0 cNm 1.1 x 6.25 28 x 159 8.0 (249)
401NSM 50.0 - 450.0 cNm 5.0 cNm 1.2 x 6.75 30 x 172 10.8 (330)

www.FlexibleAssembly.com (800) 696-7614 23


Torque Instruments
Adjustable Torque Wrenches

B D

Micro Adjustable Torque Wrenches A

• Dual scale, Calibrated dual directions


• Fast, accurate, and easy to set C
• Easy-to-read Laser marked scales
• Accuracy: ± 4% clockwise ± 6% CCW of indicated value,
CW, from 20% to 100% of full scale
• Most feature Quick Release buttons which provide good socket retention as well as easy socket removal
• Individually serialized with matching certificate of calibration traceable to N.I.S.T.
Model Torque Range Increments Drive A B C D Wt.
Number English (Nm) English (Nm) Size Inches Inches Inches Inches Lbs

Inch Pound Models


Adjustable Torque Wrenches

501MRMH 10 - 50 In Lb (1.4 - 5.4 Nm) 1 (.06) 1/4” 10.15 1.06 0.93 1.06 0.85

1502MRMH 20 - 150 In Lb (2.8 - 15.3 Nm) 1 (.12) 3/8” 10.15 1.06 0.93 1.06 0.90

2502MRMH 30 - 250 In Lb (4.0 - 27.7 Nm) 1 (.12) 3/8” 11.25 1.06 0.93 1.06 0.95

7502MRMH 100 - 750 In Lb (14.1 - 81.9 Nm) 5 (.6) 3/8” 16.00 1.43 1.20 1.40 2.50

10002MRMH 150 - 1000 In Lb (19.8 - 110.2 Nm) 5 (.6) 3/8” 16.00 1.43 1.20 1.40 2.50

25003MRMH 300 - 2500 In Lb (39.6 -276.9 Nm) 10 (1.2) 1/2” 18.00 1.70 1.40 1.40 3.20

Foot Pound Models

752MFRMH 5 - 75 Ft Lb (10.2 - 98.3) .5 (.7) 3/8” 16.00 1.43 1.20 1.40 2.50

1002MFRMH 10 - 100 Ft Lb (16.9 - 132.2) .5 (.7) 3/8” 16.00 1.43 1.20 1.40 2.55

1503MFRMH 20 - 150 Ft Lb (34 - 197) 1 (1.4) 1/2” 19.00 1.70 1.40 1.40 3.15

2503MFRMH 30 - 250 Ft Lb (47 - 332) 1 (1.4) 1/2” 24.40 1.70 1.40 1.40 3.15

4004MFRMH 80 -400 Ft Lb (85 - 497) 5 (3.4) 3/4” 34.25 2.50 2.10 1.40 10.30

6004MFRMH 100 600 Ft Lb (169 -779) 5 (6.8) 3/4” 42.00 2.50 2.00 1.15 11.85

10005MFRMH* 200 - 1000 Ft Lb (305 - 1322) 5 (6.8) 1” 70.00 3.00 3.00 1.50 25.10

20005MFMH** 300 - 2000 Ft Lb (406 - 2711) 10 (13.5) 1” 108.5 3.15 4.25 1.65 48.75
* NOTE: 10005MFRMH supplied with one extension handle and is packed in a metal box.
**NOTE: 20005MFMH supplied with two extension handles, fixed/non-ratcheted head and is packed in a sturdy cardboard box.

Preset Torque Wrenches


• Uses universal round shank heads (see next page)
• Featuring a durable, non-slip cushion grip
• Audible click and feel impulse torque control mechanism
• Tamper proof torque setting for production line use
• Torque values can be calibrated in English or Metric setting
• Accuracy: ± 3% of indicated value, in direction of torque indicator, from
20% to 100% of full scale
Model Torque Range Shank A B C D Wt. Shank Size Diameters
Number English (Nm) Size Inches Inches Inches Inches Lbs J = 0.425
Y = 0.560
5T-I 10 - 50 In Lb (1.1 - 5.6) J 6.5 0.63 0.61 1.00 0.35 X = 0.735
Z = 0.990
10T-I 50 - 250 In Lb (5.6 - 28) J 10 0.63 0.61 1.00 0.55

50T-I 15 - 75 Ft Lb (20 - 102) J 11 0.68 0.86 1.40 1.40

100T-I 30 - 150 Ft Lb (41 - 203) Y 19.5 0.94 0.86 1.40 2.30

200T-I 40 - 200 Ft Lb (54 - 271) Y 23.5 0.95 0.86 1.40 2.60

300T-I 100 - 300 Ft Lb (135 - 406) X 27.7 1.12 1.00 1.40 3.90

600T-I 120 - 600 Ft Lb (162 - 814) Z 55 1.50 1.25 1.25 10.45

** NOTE: No grip supplied. ** NOTE: “X” and “Z” shank ends available on special order only. Contact our Sales Department.

24 www.FlexibleAssembly.com (800) 696-7614


Torque Instruments
Torque Products
Interchangeable
Interchangeable Heads
Heads

Ratchet Head Drive Plain Head Drive

Model Drive Max Working Shank A B Repair Kit Model Drive Max Working Shank A B
Number Size Capacity Size Inches (mm) Inches(mm) Part # Number Size Capacity Size Inches (mm) Inches(mm)

QJD-8 1/4” 350 In Lbs J 0.86 (21.84) 0.86 (21.84) RKRT936 QJSD-8 1/4” Sq 200 In Lbs J 0.48 (12.19) 1.25 (31.7)

QJD-12 3/8” 900 In Lbs J 1.14 (28.96) 1.24 (31.50) RKRT936 QJSD-12 3/8” Sq 900 In Lbs J 0.62 (15.75) 1.50 (38.1)

QJD-16 1/2” 900 In Lbs J 1.64 (41.66) 1.56 (39.62) RKRT936 QJSD-16 1/2” Sq 900 In Lbs J 0.62 (15.75) 1.50 (38.1)

QYD-16 1/2” 200 Ft Lbs Y 1.64 (41.66) 1.56 (39.62) RKRT936 QYSD-16 1/2” Sq 200 Ft Lbs Y 0.68 (17.27) 1.50 (38.1)

QXD-24 3/4” 300 Ft Lbs X 2.48 (63.00) 2.18 (55.37) RKRQC4 QXSD-24 3/4” Sq 200 Ft Lbs X 0.80 (20.32) 2.00 (50.8)

Interchangeable Heads
QZD-24A 3/4” 600 Ft Lbs Z 2.48 (63.00) 2.18 (55.37) RKRQC4 QZSD-24 3/4” Sq 600 Ft Lbs Z 0.93 (23.62) 2.50 (63.5)

QZD-32A 1” 600 Ft Lbs Z 3.12 (79.25) 2.64 (67.06) RKRQC4 QZSD-32 1” Sq 600 Ft Lbs Z 1.24 (31.50) 2.50 (63.5)

12 Point Box End Head

Model Drive Max Working Shank Model Drive Max Working Shank Model Drive Max Working Shank
Number Size Capacity Size Number Size Capacity Size Number Size Capacity Size
QJX-8 1/4” 220 In Lbs J QYX-16 1/2” 1020 In Lbs Y QJX-M8 8mm 265 In Lbs J
QJX-12 3/8” 490 In Lbs J QYX-18 9/16” 1340 In Lbs Y QJX-M9 9mm 355 In Lbs J
QJX-14 7/16” 715 In Lbs J QYX-20 5/8” 2050 In Lbs Y QJX-M10 10mm 630 In Lbs J
QJX-16 1/2” 900 In Lbs J QYX-22 11/16” 2400 In Lbs Y QJX-M11 11mm 710 In Lbs J
QJX-18 9/16” 900 In Lbs J QYX-24 3/4” 2400 In Lbs Y QJX-M12 12mm 805 In Lbs J
QJX-20 5/8” 900 In Lbs J QYX-26 13/16” 2400 In Lbs Y QJX-M13 13mm 900 In Lbs J
QJX-22 11/16” 900 In Lbs J QYX-28 7/8” 2400 In Lbs Y QJX-M14 14mm 900 In Lbs J
QJX-24 3/4” 900 In Lbs J QYX-30 15/16” 2400 In Lbs Y QJX-M15 15mm 900 In Lbs J
QJX-26 13/16” 900 In Lbs J QYX-32 1” 2400 In Lbs Y QJX-M17 17mm 900 In Lbs J
QJX-28 7/8” 900 In Lbs J QYX-36 1-1/8” 2400 In Lbs Y QJX-M19 19mm 900 In Lbs J
QJX-30 15/16” 900 In Lbs J QYX-38 1-3/16” 2400 In Lbs Y
*Additional sizes are available through our website or please contact us directly for additional information.

Open End Head


Model Drive Max Working Shank Model Drive Max Working Shank
Number Size Capacity Size Number Size Capacity Size

QJ036 1-1/8” 900 In Lbs J QY048 1-1/2” 2400 In Lbs Y

QJ038 1-3/16” 900 In Lbs J QY050 1-9/16” 2400 In Lbs Y

QJ040 1-1/4” 900 In Lbs J QY052 1-5/8” 2400 In Lbs Y

QJ042 1-5/16” 900 In Lbs J QY054 1-11/16” 2400 In Lbs Y


Model Drive Max Working Shank
Number Size Capacity Size QJ044 1-3/8” 900 In Lbs J QY056 1-3/4” 2400 In Lbs Y

QJ0-8 1/4” 55 In Lbs J QJ046 1-7/16” 900 In Lbs J QJ0M8 8mm 120 In Lbs J

QJ010 5/16: 110 In Lbs J QJ048 1-1/2” 900 In Lbs J QJ0M9 9mm 170 In Lbs J

QJ012 3/8” 220 In Lbs J QY024 3/4” 1500 In Lbs Y QJ0M10 10mm 265 In Lbs J

QJ014 7/16” 310 In Lbs J QY026 13/16” 1965 In Lbs Y QJ0M11 11mm 400 In Lbs J

QJ016 1/2” 410 In Lbs J QY028 7/8” 2310 In Lbs Y QJ0M12 12mm 430 In Lbs J

QJ018 9/16” 695 In Lbs J QY030 15/16” 2400 In Lbs Y QJ0M13 13mm 495 In Lbs J

QJ020 5/8” 835 In Lbs J QY032 1” 2400 In Lbs Y QY0M14 14mm 665 In Lbs Y

QJ022 11/16” 900 In Lbs J QY034 1-1/16 2400 In Lbs Y QY0M15 15mm 885 In Lbs Y

QJ024 3/4” 900 In Lbs J QY036 1-1/8” 2400 In Lbs Y QY0M16 16mm 1060 In Lbs Y

QJ026 13/16” 900 In Lbs J QY038 1-3/16” 2400 In Lbs Y QY0M17 17mm 1235 In Lbs Y

QJ028 7/8” 900 In Lbs J QY040 1-1/4” 2400 In Lbs Y QY0M18 18mm 1375 In Lbs Y

QJ030 15/16” 900 In Lbs J QY042 1-5/16” 2400 In Lbs Y QY0M19 19mm 1650 In Lbs Y

QJ032 1” 900 In Lbs J QY044 1-3/8” 2400 In Lbs Y QY0M22 22mm 2400 In Lbs Y

QJ034 1-1/16” 900 In Lbs J QY046 1-7/16” 2400 In Lbs Y QY0M24 24mm 2400 In Lbs Y

*Additional sizes are available through our website or please contact us directly for additional information.

www.FlexibleAssembly.com (800) 696-7614 25


Torque Instruments
Dial Indicating Torque Wrenches

Dial Indicating Torque Wrenches


• Individually serialized with matching certificate of calibration traceable to N.I.S.T.
• Large easy to read dial is shock resistant and protected by a tough metal guard
• Accuracy: ± 4% of indicated value, CW & CCW, from 20% to 100% of full scale
• Memory needle retains highest torque reading applied
• Sturdy body construction ensures durability
B D
• Easy to Read Laser Marked Dual Scale
• Calibrated in both CW and CCW directions
• Plastic holding case included
• 18 models available A

C
Dial Indicating Wrenches

20005LDFE “T” type Dial


Electric Signaling Models Wrench must be operated
features LED light and Buzzer (LDFE**) by two persons or a torque
multiplier. The handle is
over 10 ft. long.

Model Torque Range Torque Range Increments Drive A B C D Wt.


Number English NM English (Nm) Size Inches Inches Inches Inches Lbs (Kg)

151LDIN 0-15 In Lb 0-1.8 Nm .25 In Lb (.05 Nm) 1/4” 11.5 1.1 1.2 2.75 1.10

301LDIN 0-30 In Lb 0-3.5 Nm .5 In Lb (.1 Nm) 1/4” 11.5 1.1 1.2 2.75 1.10

751LDIN 0-75 In Lb 0-9 Nm 1 In Lb (.2 Nm) 1/4” 11.5 1.1 1.2 2.75 1.10

1502LDIN 0-150 In Lb 0-18 Nm 2 In Lb (.5 Nm) 3/8” 11.5 1.1 1.2 2.75 1.10

2502LDIN 0-250 In Lb 0-30 Nm 5 In Lb (.5 Nm) 3/8” 11.5 1.1 1.2 2.75 1.10

3002LDIN 0-300 In Lb 0-35 Nm 5 In Lb (1 Nm) 3/8” 11.5 1.1 1.2 2.75 1.10

6002LDIN 0-600 In Lb 0-70 Nm 10 In Lb (2 Nm) 3/8” 15 1.5 1.2 2.75 1.60

252LDFN 0-25 Ft Lb 0-35 Nm .5 Ft Lb (1 Nm) 3/8” 11.5 1.1 1.2 2.75 1.10

502LDFN 0-50 Ft Lb 0-70 Nm 1 Ft Lb (2 Nm) 3/8” 15 1.5 1.2 2.75 1.60

1003LDFN 0-100 Ft Lb 0-140 Nm 2 Ft Lb (2.5 Nm) 1/2” 21.75 2.25 1.50 2.75 3.70

1753LDFN 0-175 Ft Lb 0-240 Nm 5 Ft Lb (5 Nm) 1/2” 21.75 2.25 1.50 2.75 3.70

2503LDFN 0-250 Ft Lb 0-350 Nm 5 Ft Lb (10 Nm) 1/2” 21.75 2.25 1.50 2.75 3.70

3504LDFN 0-350 Ft Lb 0-480 Nm 10 Ft Lb (10 Nm) 3/4” 28 2.25 1.50 2.75 5.75

6004LDFN* 0-600 Ft Lb 0-800 Nm 10 Ft Lb (20 Nm) 3/4” 47 2.50 1.50 2.75 5.75

10005LDFN* 0-1000 Ft Lb 0-1400 Nm 20 Ft Lb (25 Nm) 1” 74 2.50 3.50 3.00 10.10

6004LDFE** 0-600 Ft Lb 0-800 Nm 10 Ft Lb (20 Nm) 3/4” 47 2.50 1.50 2.75 10.10

10005LDFE** 0-1000 Ft Lb 0-1400 Nm 20 Ft Lb (25 Nm) 1” 74 2.50 3.50 3.00 30.00

20005LDFE*** 0-2000 Ft Lb 0-2800 Nm 40 Ft Lb (50 Nm) 1” 122 3.50 6.50 3.75 47.00

*** NOTE: 6004LDFN and 10005LDFN include 1 Extension handle.


*** NOTE: 6004LDFE and 10005LDFE include 1 Extension handle, indicating light and buzzer.
*** NOTE: 20005LDFE is a “T” style wrench with 1” drive female head that can be used with a torque multiplier.
Includes 5 piece handle assembly, indicating light and buzzer. Case not included.

26 www.FlexibleAssembly.com (800) 696-7614


Torque
Torque Products
Instruments
Electronic Torque Wrenches

Red, Green,
Torque Bar Yellow LED Up/Down Units
Battery Reading Graph Light Bar Preset Selection
Indicator

Electronic Torque Wrench


• Sleek New Design
• 3 Color LED Light Bar Audible
• 15-Degree Flex Ratcheting Head Alert CCW Units Power/On
• Push Button Socket Release Head Indicator Zero
• Large, Easy to Read Digital Display
• Long Battery Life, Uses 2 Each CR123 Lithium Batteries
• Ergonomically Designed Molded Non-Slip Rubber Grip
• Torques in Both Clockwise and Counterclockwise Directions

Electronic Torque Wrenches


• Battery Saving Auto-Shutoff After Two Minutes
• COMPUTORQ3 Remembers Last Unit and Torque Setting Selected
• Audible Tone Sounds when Set Torque Value is Reached
• ACCURACY: ± 2% CW of Readings from 20% to 100% of Full Scale
± 3% CCW of Readings from 20% to 100% of Full Scale
• N.I.S.T. Traceable Certificate of Calibration Included

Model Torque Range Drive Length Wt.


Number Ft Lbs (Nm) Inches (mm) Lbs (Kg)
2401CI3 2.0 - 20.0 Ft Lb (2.71 - 27.10 Nm) 1/4” 15.0 (381) 2.0 (.91)

1002CF3 5.0 - 100 Ft Lb (13.6 - 135.6 Nm) 3/8” 17.0 (432) 2.2 (1.0)
2503CF3 25.0 - 250.0 Ft Lb (33.8 - 338.0 Nm) 1/2” 27.0 (686) 3.5 (1.59)

Electronic Torque Wrench


• Up to 4000 torque values can be stored in memory
• Downloading capability to a printer/computer datalogger via RS232
• Selectable modes of operation are “Peak Hold” and “Track”
• Target torque values are easily programmed and viewed through the keypad
• Available torque ranges from 5 In Lb to 1000 Ft Lb
• All calibration data is stored in the microprocessor
• A 9v alkaline battery is standard for 60 hours of operation
• Selectable baud rate for downloading to a printer/computer/datalogger Options are 300, 600, 1200, 2400, 4800, 9600, or 19200
• Accuracy: ± 1% of indicated value, CW & CCW, from 20% to 100% of full scale;
± 1%, plus 5 increments from 10% to 20% of full scale
• N.I.S.T. Traceable Certificate of Calibration Included

Model Torque Range Drive Length Wt.


Number English (Nm) Inches (mm) Lbs (Kg)
501CI-II 5.0 - 50 In Lbs (.56 - 5.6 Nm) 1/4” 13.5 (343) 1.5 (.68)

2502CI-II 25.0 - 250 In Lbs (2.8 - 28 Nm) 3/8” 14.9 (378) 2.0 (.90)
502CF-II 5.0 - 50 Ft Lbs (6.8 - 67.7 Nm) 3/8” 14.9 (378) 2.0 (.90)
2503CF-II 25.0 - 250 Ft Lb (34 - 338 Nm) 1/2” 21.5 (546) 3.2 (1.45)
6004CF-II 60.0 - 600 Ft Lb (81 - 813 Nm) 3/4” 46.5 (1181) 9.5 (4.31)
10005CF-II 100.0 - 1000 Ft Lb (135 - 1355 Nm) 1” 74.0 (1880) 19.0 (8.61)

www.FlexibleAssembly.com (800) 696-7614 27


Torque Instruments
Torque Multipliers

TM-392

TM-492

TM-290

TM-395

Torque Multipliers
Torque Multipliers

• Backlash protection standard on most models


• Torque reaction bar & reation plate included with higher torque models
• Can be used to multiply the torque from air-driven (non-impact) wrenches
• Allows operator safe and easy means of producing torque for job requirements
• Precision planetary gear multiplies the operator’s input from standard torque wrenches
• Designed where high torques are necessary for fastening or breaking out stubborn fasteners
• Simply apply torque on the input side and receive and exponentially higher amount on output end

Model Max Output Torque Input Gear Ratio Torque Input Output Overall Head Head
Number Ft Lbs (Nm) Capacity Ratio Drive Drive Length Height Diameter

TM-290 750 (1016) 227 Ft Lb 4 to 1 3.3 to 1 1/2” 3/4” 8.5” 3.25 3”

TM-391 1200 (1627) 200 Ft Lb 6.3 to 1 6:0 to 1 1/2” 3/4” 20” 4” 4”

TM-392 2200 (2982) 162 Ft Lb 15.0 to 1 13.6 to 1 1/2” 1” 20” 5.75 4”

TM-393 3200 (4338) 173 Ft Lb 20.25 to 1 18.5 to 1 1/2” 1” 20” 6.5 4”

TM-394 5000 (6779) 189 Ft Lb 29.25 to 1 26.5 to 1 1/2” 1-1/2” 15” 8.75 6”

TM-395 8000 (10846) 154 Ft Lb 60 to 1 52.0 to 1 1/2” 1-1/2” 15.25” 10.75 6”

TM-492 2200 (1016) 162 Ft Lb 15 to 1 13.6 to 1 1/2” 1” 14” 5.5” 5”

TM-493 3200 (1627) 173 Ft Lb 20.25 to 1 18.5 to 1 1/2” 1” 14” 6.4” 5”

TM-750LW 1000 (1355) 275 Ft Lb - 3.6 to 1 1/2” 3/4” 22.5” 3.3” 3.5”

TM-1000 2000 (2711) 550 Ft Lb - 3.6 to 1 3/4” 1” 24” 4.4” 3.5”

TM-1500 4000 (5423) 1150 Ft Lb - 3.9 to 1 1” 1-1/2” 28.87” 6.2” 5.2”

TM-2000 8000 (10846) 1915 Ft Lb - 4.6 to 1 1” 1-1/2” 31” 6.25” 6.5”

TM-2500 12000 (16269) 2200 Ft Lb - 5.4 to 1 1” 2-1/2” 30” 7.25” 7.25”

REPLACEMENT SQUARE DRIVES FOR TORQUE MULTIPLIERS


Product Code Description
TM-391RSD - Replacement Sq Drive For TM-391
TM-392RSD - Replacement Sq Drive For TM-392 and TM-492
TM-393RSD - Replacement Sq Drive For TM-393 and TM-493
TM-394RSD - Replacement Sq Drive For TM-394
TM-395RSD - Replacement Sq Drive For TM-395

28 www.FlexibleAssembly.com (800) 696-7614


Torque Reaction Arms 30
Tool Support Systems 31
Tool Balancers 32
Workstation Components 33
Tool Accessories 34
www.FlexibleAssembly.com (800) 696-7614 5
Workplace Systems
Torque Reaction Arms

Spring balancer adjusts


easily and offers effortless
vertical movement
Multiple tool holder options
such as right angle, swivel,
and pistol grip (standard
Simple, proven design
inline tool holder included
for trouble-free set-up
with QTA models up to
and dependability
100 Nm capacity)
QTA Torque Reaction Arm
• Adjustable arm length
Anodized aluminum body
• Reduces operator fatigue
delivers toughness in a
• For use with pneumatic and electric tools lightweight design
• Eliminates all torque reaction to the operator
• Articulating arm provides a smooth an ergonomic operation
• Provides 360 degree rotation to cover a complete workspace
• Compatible with a variety of tool configurations such as angle, inline, & pistol grip
• Ergonomic torque reaction arm helps reduce the effects of CTS (Carpel Tunnel Syndrome)
Adjustable reach Custom tool holder
Maximum Weight Maximum Vertical Overall for easy use and options enable seamless
Model convenience when integration with
Torque Capacity Reach Travel Height
Number locating fasteners Ingersoll Rand QA
Ft Lb (Nm) Lb (Kg) Inches (mm) Inches (mm) Inches (mm)
and QE tools
QTA010 7.4 (10) 2.64 (1.20) 15.0 (381) 13.0 (330) 27.8 (706)

QTA020 20 (14.8) 5.0 (2.27) 20.0 (508) 14.5 (368) 31.8 (808)
Chrome plated pole paired
QTA040 40 (29.5) 6.5 (2.95) 25.0 (635) 17.5 (445) 39.7 (1008) with a self-lubricating bearing
provides unmatched durability
QTA100 100 (73.8) 8.0 (3.63) 30.0 (762) 17.5 (445) 39.7 (1008)
Torque Reaction Arms

QTA150 150 (110.6) 10.0 (4.54) 52 (1321) 22.0 (559) 78.7 (2000) QTA020
**QTA150 is adjustable to mount to the floor or a bench and does not include a tool holder. Cable or air line clamps
keeps work area clear and
organized (clamps are
QTA Tool Holders included with all QTA arms)
Generic clamp-on, inline tool holders are provided with the QTA010, QTA020, QTA040,
and QTA100 Torque Arms. Additional clamp-on style tool holder options are available
for right angle and pistol tools; a 1/4” NPT threaded tool holder is available for low-
torque inline air tools.

Ingersoll Rand tool holders are available for all torque arm models, and are
recommended when using any Ingersoll Rand QE or QA tool. For proper tool holder
selection, refer to specific part numbers provided in tables below.

Generic Tool holders are not available for arms 150 Nm and above.
Flange mounting is recommended for inline tools with torque capacity above 40 Nm

Please note the tool diameter range for generic holders:


QTA010: 25 – 40 mm (1”– 1.57”)
QTA020 / QTA040 / QTA100:
28 – 52 mm (1.1” – 2”)

Tool Holder QTA010 QTA020 QTA040 QTA100

Inline (included with arm) ITC010-1C ITC040-1C ITC040-1C ITC100-1C

Right Angle ATC010-1C ATC040-1C ATC040-1C ATC100-1C Right angle Pistol Rotating

Pistol PTC010-1C PTC040-1C PTC040-1C N/A

Rotating RTC010-1C RTC040-1C RTC040-1C N/A

1/4” NPT NTC010-1T N/A N/A N/A


Ingersoll Rand Ingersoll Rand 1/4” NPT
angle or inline push to start

30 www.FlexibleAssembly.com (800) 696-7614


Workplace Systems
Tool Support Systems

Workstation Arm
• Corrosion resistant
• Includes balancer hanger
• Steel Construction with E-Coat
• Flexible design rotates 360 degrees
• Lightweight but durable for continuous duty
• All arms are equipped with a trolley hanger for smooth motion of the tool

Model Number Height Length Capacity

FAS-TS30 42” 30” 15 Lbs

Bench Clamp
Part # 48732-1

Tool Support Systems


Air regulator offers precision
adjustment of resistance for
perfect balance

Dual ball bearing joint


construction for smoother Unique upper rail adjustment allows
movement and long life true vertical approach to any fastener
- no cross-threading
Torque Reaction Arm
• Reduces operator fatigue
• Anodized aluminum finish
• For use with pneumatic and electric tools
• No metal-to-metal joints to create particle count
• Resistance can be set to suit individual operator preference
• Allows universal tool motion from side to side and front to back
• Provides consistency and accuracy for repetitive assembly tasks
• 2-piece hinged forearm allows more freedom of movement in the assembly process
• Telescoping reach from end of forearm allows easy adjustment in 1-inch increments
• Two-piece hinged forearm allows more freedom of movement in the assembly process
• Telescoping reach from end of forearm allows easy adjustment in one-inch increments up to six inches

Model Weight Maximum Right angle tool mount


Style Reach for pistol grip.
Number Capacity Torque
Part # TA-1201
Air Cylinder Series

FAS-S015 Standard 4” - 33” 15 Lbs 110 In Lbs Wrist bracket “V” for
electric tool mount.
FAS-P015 Parallel 4” - 33” 15 Lbs 110 In Lbs Part # TA-1202

Oil Cylinder Series


Wrist bracket “V” for
FAS-S030 Standard 4” - 33” 3.0 Lbs 110 In Lbs electric tool mount.
Part # TA-1204
FAS-P030 Parallel 4” - 33” 3.0 Lbs 110 In Lbs

www.FlexibleAssembly.com (800) 696-7614 31


Workplace Systems
Tool Balancers

Locking Type
Spring Type • Self lubricating bushings
• Self lubricating bushings • Auxiliary safety suspension
• Auxiliary safety suspension • Protect your tool investment
• Protect your tool investment • Increase operator productivity
• Increase operator productivity • Adjustable capacity and stroke limiting device
• Adjustable capacity and stroke limiting device • Locking Type, Pull to set - Pull again to release

Model Capacity Weight Travel Model Capacity Weight Travel


Number Lbs (Kg) Lbs (Kg) Ft (mm) Number Lbs (Kg) Lbs (Kg) Ft (mm)
BLD-1 .9 - 2.2 (.4 - 1) 1.3 (0.6) 5.2 (1600) BMDLL-4 4.4 - 8.8 (2-4) 6.6 (3.0) 8.2 (2500)
BLD-2 2.2 - 4.4 (1 -2) 1.3 (0.6) 5.2 (1600) BMDLL-6 8.8 - 13.2 (4-6) 7.3 (3.3) 8.2 (2500)
BLD-3 4.4 - 6.6 (2 - 3) 1.3 (0.7) 5.2 (1600) BMDLL-8 13.2 - 17.6 (6-8) 7.9 (3.6) 8.2 (2500)
BMDLL-10 17.6 - 22.0 (8-10) 8.4 (3.8) 8.2 (2500)

Hose Reel Super Duty Spring Balancers


• Self lubricating bushings • Anti-friction cable guide
• Auxiliary safety suspension • Cable visible for inspection
• Protect your tool investment • Alignable rotating upper hook
• Increase operator productivity • Other sizes available on request
• Eliminate the use of extra hoses • Worm screw capacity adjustment
• Adjustable capacity and stroke limiting device • Cable replacement without balancer disassembly
• Precision guided cable winding prevents jamming
Model Capacity NPT Travel • Manual locking device for instant clamping or release
Tool Balancers

• Optional floor controlled locking device available (BIL-7343)


Number Lbs (Kg) Fitting Ft (mm)
• Safety device prevents load dropping due to spring breakage
BHR-8 .9 - 1.8 (.4-.8) 1/4” 4.3 (1300)
Model Capacity Weight Travel
BHR-15 1.5 - 3.3 (.7 - 1.5) 1/4” 4.3 (1300) Number Lbs (Kg) Lbs (Kg) Ft (mm)
BHR-25 2.6 - 5.5 (1.2-2.5) 1/4” 4.3 (1300) BSD-20 33 - 44 (15-20) 42 (19) 8.2 (2500)
BSD-30 44 - 66 (20-30) 44 (19.8) 8.2 (2500)
Pneumatic Tool Balancer
BSD-40 66 - 88 (30-40) 46 (20.8) 8.2 (2500)
BSD-50 88 - 110 (40-50) 53 (23.9) 8.2 (2500)
BSD-60 110 - 132 (50-60) 56 (25.4) 8.2 (2500)

This air unit offers an incredible 2 to 50 pound (.9 to 22 kg) load capacity, a range our competitors achieve only with
numerous models designed for individual load weight. Designed and manufactured in the United States, the 50 lb
Balancer offers numerous other benefits over spring operated units, including our exclusive flotation feature.

• Requires air hookup (can be tied into tooling air supply)


• Simple adjustment in seconds by means of external regulator
• Requires only 20 inches (508 mm) from bottom of rail to bottom of hook
• Can be sequenced via air signal to perform timed or “stepped” operation
• Virtually maintenance-free. Normal maintenance can be done in-place on the rail
• Float action provides ease of vertical travel, eliminating tension on load, making positioning capability far superior
• No need to change model when making tool change; one model (BAW005060) covers entire 50 lb (22 kg) range

Model Number Capacity Travel Weight

BAW005060 50 Lbs (22 Kg) 5.0 Ft (1524mm) 20 Lbs (9 Kg)

32 www.FlexibleAssembly.com (800) 696-7614


Workplace Systems
Workplace Systems
Tool Support
Workstation Systems
Components

TRACK
Steel with beige polyester finish.
Use for vertical and horizontal workstation support.

Part Number 30Lb Capacity Track


AT3-3 3 ft track
AT3-4 4 ft track
AT3-6 6 ft track
AT3-9* 9 ft track
Part Number 50Lb Capacity Track
AT5-3 3 ft track
AT5-4 4 ft track
AT5-6 6 ft track
AT5-9* 9 ft track
AT5-12* 12 ft track
BALANCER TROLLEY: ABT-3/5
TRACK NUT: ATN-3/5 Black polyester finish.
Zinc plated steel. Use to attach Use as moving support
accessories to track, as end stops, for tool balancers, hose and
or to isolate rolling accessories. cable. Quality ball bearing
Fits both 50# & 30# track. wheels for long life and
smooth tracking.
END STOP: AES-3/5 ABT-3 for 30 lb track (1.00 dia)
Zinc oxide finish. Use to ABT-5 for 50 lb track (1.25 dia)
prevent balancer trolley

Workstation Components
from “overtraveling” the INTERMEDIATE CARRIER:
horizontal track. AIC3-2 (30 lb track)
AIC5-2 (50 lb track)
MOUNTING PLATE: AMP-5 Black polyester finish.
Black polyester finish. Use for moving cable
Use as a base to mount or hose festoon. Supports
vertical uprights. hose cable OD .60-.94

U-BOLTS: AUB-5
END CAP: AEP-3/5 Zinc plated steel.
Black molded vinyl. Use Use to secure boom bracket or any
to cap track ends for a flat metal plate to AVC-5
professional finish. (sold as each).
AEP-3 for 30 lb track
AEP-5 for 50 lb track END CLAMP: AEC5-2
Black polyester finish.
ANGLE BRACKET: AB-3/5
Use as end stop with hose carrier for
Black polyester finish.
festoon. Cable/hose OD .60-.94
Use to mount horizontal
track to vertical track.
SUPPORT CLAMPS: ASC-3/5
Fits both 50# and 30# track.
Black polyester finish.
Use as additional support for track.
JOINT HANGER ASC-3 for 30 lb track
BRACKET: AJH-3/5 ASC-5 for 50 lb track
Black polyester finish. Use
to couple and hang ROLLING HANGER: ABT5-R
end-to-end track. Black polyester finish.
AJH - 3 for 30 lb track Use as support for rolling track.
AJH - 5 for 50 lb track Allows X/Y axis movement, includes
ball bearing wheels.
HANGER BRACKET: AHB-3/5
Black polyester finish. 90° CONNECTOR FOR 3/8” HOSE: WSCH
Use to suspend track 3/8” I.D. Brass.
at right angle. Use to provide stable transfer point from
AHB-3 for 30 lb air line to tool. 90 degree connector
AHB-5 for 50 lb attaches to ABT-5.

www.FlexibleAssembly.com (800) 696-7614 33


Workplace Systems
Tool Accessories

Polyurethane Spiral Hose


• Lightweight
• Non-Kinking
• Abrasive Resistant
• Thread Sealant on all male fittings
Model Dimensions Max
NPT Fitting
Number (ODxIDxLength Pressure

TB-14-10-RS 3/8” x 1/4” x 8’ 160 PSI 1/4”

TB-14-15-RS 3/8” x 1/4” x 12’ 160 PSI 1/4”

TB-14-25-RS 3/8” x 1/4” x 20’ 160 PSI 1/4”

TB-38-15-RS 9/16” x 3/8” x 12’ 160 PSI 3/8”

TB-38-25-RS 9/16” x 3/8” x 20’ 160 PSI 3/8”

Complete Filter Regulator & Lubricator (FRL)


• Removes debris
• Removes moisture
• Polycarbonate Bowl
• Includes mounting bracket
• Includes pressure guage
• Applies constant lubrication
• Extends the life of your air tools
Max
Model Number Air Flow NPT Fitting
Pressure

C28121-800 44 CFM 250 PSI 1/4”

C28231-800 100 CFM 175 PSI 3/8”

Air Tool Oil


• Class 1, #10 oils
• Applies constant lubrication
• Extends the life of your air tools
• Superior protection for tool investment
Tool Accessories

• Keeps o-rings & air motor blades properly lubricated


• Recommended for use with percussive, assembly & impact wrenches
Model Number Size

10G 1.0 Gal

10P 1.0 Pt

10Z4 4.0 Oz *MSDS sheet available upon request

Quick Connect Coupler Fittings


• Zinc plated steel
• Convenient and reliable method for changing between air tools
• Push to connect style for easy connect & disconnection operation

Model Number Inlet Thread Outlet Type

4X672 1/4” MNPT 1/8” MNPT Industrial Interchange

2X169 1/4” MNPT 1/4” MNPT Industrial Interchange

1HNL5 1/4” MNPT 3/8” MNPT Industrial Interchange

Quick Connect Swivel Fittings


• Steel dust cover protects rotating joint
• 360° circular rotation and 45° angled rotation
• Thread sealant is supplied on all male fittings
• Nickel-plated steel construction for long service life
• Two rotation points prevent kinking of the supply line
• Helps alleviate carpal tunnel syndrome and back stress resulting in fewer lost-time injuries

Model Number Inlet Outlet Type

NFAP-N1M-UA 1/4” MNPT 1/8” MNPT Industrial Interchange

NFAN2M-N2M 1/4” MNPT 1/4” MNPT Industrial Interchange

34 www.FlexibleAssembly.com (800) 696-7614


Impact Sockets 36
Nutsetters 37
Adapters 37
Bit Sets 37
Power Bits 38
www.FlexibleAssembly.com (800) 696-7614 5
Bits & Fastener Tools
Impact Sockets

Impact Sockets
• Electro-phosphate finish
• Laser-etched size labeling
• Backed by a Lifetime Warranty A B C
• Forged for high-strength durability
• Designed for high torque applications
• Offered in 6 point, deep length – Metric & SAE
Model Output Type D1 D2 T L Model Output Type D1 D2 T L
Number Size in (mm) in (mm) in (mm) in (mm) Number Size in (mm) in (mm) in (mm) in (mm)

1/4” Drive SAE (in) 1/4” Drive Metric (mm)

S62H316L 3/16 C 0.33 (8.5) 0.51 (13) 0.19 (5) 1.96 (50) S62M4L 4 C 0.29 (7.6) 0.51 (13) 0.19 (5) 1.96 (50)

S62H732L 7/32 C 0.37 (9.5) 0.51 (13) 0.19 (5) 1.96 (50) S62M45L 4.5 C 0.32 (8.2) 0.51 (13) 0.19 (5) 1.96 (50)

S62H14L 1/4 C 0.40 (10.3) 0.51 (13) 0.19 (5) 1.96 (50) S62M5L 5 C 0.34 (8.8) 0.51 (13) 0.19 (5) 1.96 (50)

S62H932L 9/32 C 0.44 (11.3) 0.51 (13) 0.27 (7) 1.96 (50) S62M55L 5.5 C 0.37 (9.5) 0.51 (13) 0.19 (5) 1.96 (50)

S62H516L 5/16 C 0.49 (12.5) 0.51 (13) 0.27 (7) 1.96 (50) S62M6L 6 C 0.39 (10) 0.51 (13) 0.27 (7) 1.96 (50)

S62H1132L 11/32 B 0.55 (14) 0.55 (14) 0.27 (7) 1.96 (50) S62M7L 7 C 0.44 (11.3) 0.51 (13) 0.27 (7) 1.96 (50)

S62H38L 3/8 B 0.63 (16) 0.63 (16) 0.31 (8) 1.96 (50) S62M8L 8 C 0.49 (12.5) 0.51 (13) 0.27 (7) 1.96 (50)

S62H716L 7/16 B 0.66 (17) 0.66 (17) 0.31 (8) 1.96 (50) S62M9L 9 B 0.57 (14.5) 0.57 (14.5) 0.27 (7) 1.96 (50)

S62H12L 1/2 B 0.74 (19) 0.74 (19) 0.31 (8) 1.96 (50) S62M10L 10 B 0.63 (16) 0.63 (16) 0.27 (7) 1.96 (50)

S62H916L 9/16 B 0.78 (20) 0.78 (20) 0.31 (8) 1.96 (50) S62M11L 11 B 0.66 (17) 0.66 (17) 0.31 (8) 1.96 (50)

3/8” Drive SAE (in) S62M12L 12 B 0.66 (17) 0.66 (17) 0.31 (8) 1.96 (50)

S63H516L 5/16 A 0.49 (12.5) 0.74 (19) 0.47 (12) 2.48 (63) S62M13L 13 B 0.74 (19) 0.74 (19) 0.31 (8) 1.96 (50)

S63H38L 3/8 A 0.57 (14.5) 0.74 (19) 0.55 (14) 2.48 (63) S62M14L 14 B 0.78 (20) 0.78 (20) 0.31 (8) 1.96 (50)

S63H716L 7/16 A 0.66 (17) 0.74 (19) 0.66 (17) 2.48 (63) S62M15L 15 B 0.82 (21) 0.82 (21) 0.31 (8) 1.96 (50)

S63H12L 1/2 B 0.74 (19) 0.74 (19) 0.66 (17) 2.48 (63) 3/8” Drive Metric (mm)
S63H916L 9/16 B 0.78 (20) 0.78 (20) 0.66 (17) 2.48 (63) S63M7L 7 A 0.45 (11.5) 0.74 (19) 0.43 (11) 2.48 (63)

S63H58L 5/8 B 0.94 (24) 0.94 (24) 0.66 (17) 2.48 (63) S63M8L 8 A 0.49 (12.5) 0.74 (19) 0.47 (12) 2.48 (63)
Impact Sockets

S63H1116L 11/16 B 0.94 (24) 0.94 (24) 0.66 (17) 2.48 (63) S63M9L 9 A 0.55 (14) 0.74 (19) 0.55 (14) 2.48 (63)

S63H34L 3/4 B 1.02 (26) 1.02 (26) 0.74 (19) 2.48 (63) S63M10L 10 A 0.59 (15) 0.74 (19) 0.55 (14) 2.48 (63)

S63H1316L 13/16 B 1.18 (30) 1.18 (30) 0.74 (19) 2.48 (63) S63M11L 11 A 0.66 (17) 0.74 (19) 0.66 (17) 2.48 (63)

S63H78L 7/8 B 1.26 (32) 1.26 (32) 0.74 (19) 2.48 (63) S63M12L 12 B 0.70 (18) 0.74 (19) 0.66 (17) 2.48 (63)

S63H1516L 15/16 B 1.33 (34) 1.33 (34) 0.82 (21) 2.48 (63) S63M13L 13 B 0.74 (19) 0.74 (19) 0.66 (17) 2.48 (63)

S63H1L 1 B 1.41 (36) 1.41 (36) 0.82 (21) 2.48 (63) S63M14L 14 B 0.78 (20) 0.78 (20) 0.66 (17) 2.48 (63)

1/2” Drive SAE (in) S63M15L 15 B 0.86 (22) 0.86 (22) 0.74 (19) 2.48 (63)

S64H516L 5/16 A 0.55 (14) 0.86 (22) 0.39 (10) 3.07 (78) S63M16L 16 B 0.94 (24) 0.94 (24) 0.74 (19) 2.48 (63)

S64H38L 3/8 A 0.66 (17) 0.86 (22) 0.55 (14) 3.07 (78) S63M17L 17 B 0.94 (24) 0.94 (24) 0.74 (19) 2.48 (63)

S64H716L 7/16 A 0.70 (18) 0.86 (22) 0.55 (14) 3.07 (78) S63M18L 18 B 1.02 (26) 1.02 (26) 0.74 (19) 2.48 (63)

S64H12L 1/2 A 0.78 (20) 0.86 (22) 0.55 (14) 3.07 (78) S63M19L 19 B 1.02 (26) 1.02 (26) 0.82 (21) 2.48 (63)

S64H916L 9/16 A 0.86 (22) 0.94 (24) 0.55 (14) 3.07 (78) S63M20L 20 B 1.10 (28) 1.10 (28) 0.82 (21) 2.48 (63)

S64H58L 5/8 B 0.94 (24) 0.94 (24) 0.55 (14) 3.07 (78) 1/2” Drive Metric (mm)
S64H1116L 11/16 B 1.02 (26) 1.02 (26) 0.66 (17) 3.07 (78) S64M8L 8 A 0.55 (14) 0.86 (22) 0.43 (11) 3.07 (78)

S64H34L 3/4 B 1.10 (28) 1.10 (28) 0.66 (17) 3.07 (78) S64M9L 9 A 0.59 (15) 0.86 (22) 0.55 (14) 3.07 (78)

S64H1316L 13/16 B 1.18 (30) 1.18 (30) 0.66 (17) 3.07 (78) S64M10L 10 A 0.66 (17) 0.86 (22) 0.55 (14) 3.07 (78)

S64H78L 7/8 B 1.26 (32) 1.26 (32) 0.74 (19) 3.07 (78) S64M11L 11 A 0.70 (18) 0.86 (22) 0.55 (14) 3.07 (78)

S64M12L 12 A 0.74 (19) 0.86 (22) 0.55 (14) 3.07 (78)


Select From Additional Impact Accessories S64M13L 13 A 0.78 (20) 0.94 (24) 0.55 (14) 3.07 (78)
• Extensions
• Adapters
• Universal Sockets
• Standard & Deep Sockets

*Lifetime Warranty on all sockets from manufacturing and material defects

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Bits & Fastener Tools
Accessories
Nutsetters, Adapters,
Bits & Bit
& Fastener Sets
Tools

Standard Magnetic Standard Non Magnetic Metric Magnetic Metric Non Magnetic

Head 2-9/16” Length Head 2-9/16” Length Head 2-9/16” Length Head 2-9/16” Length
Size Part # Size Part # Size Part # Size Part #

3/16” 81477 3/16” 81472 2.5mm 81466 2.5mm 81240

1/4” 73328 1/4” 81215 3mm 88931 3mm 81241

9/32” 81478 9/32” 81473 4mm 88932 4mm 81242

5/16” 73329 5/16” 81216 5mm 88933 5mm 81243

11/32” 81479 11/32” 81474 6mm 88934 6mm 81244

3/8” 73330 3/8” 81217 7mm 88935 7mm 81245

7/16” 87929 7/16” 81218 8mm 88936 8mm 81246

1/2” 79880 5/8” 81219 9mm 88937 9mm 81247

9/16” 79881 10mm 88938 10mm 81248

5/8” 79882 11mm 88939

12mm 88940

Bit Holders & Extensions Bit Adapters

Holder
Drive Length Part #
Drive

1/4” Female 1/4” Hex 3.0” 86387

Round
Holder Part # Brand
Drive Length Part # Shank Size
Drive
4mm DLW-4100 Ingersoll Rand / Delvo
1/4” Female 1/4” Hex 3.0” 79371
4mm 64327 HIOS

5mm 64339 HIOS

Magnetic Collars

Specialty Bits & Accessories


Adapter
Drive Part #
Drive
Inner
Color Part #
Diameter 1/4” Sq 1/4” Hex 81422

3/16” Red 81199 3/8” Sq 1/4” Hex 73480

1/4” Blue 81200 1/2” Sq 1/4” Hex 86296

5/16” Yellow 81201

Power Bit Sets


Model Number Bit Style Bit Sizes (2 each) Bit Length

FAS-10AMBS Socket (Metric) 1.5mm, 2mm, 2.5mm, 3mm, 4mm 2”

FAS-10ASBS Socket (Standard) 3/32, 7/64, 1/8, 9/64, 5/32 2”

FAS-10PBS Phillips #00, #0, #1, #2, #3 2”

FAS-10SBS Slotted #0-1, #1-2, #3-4, #4-5, #5-6 2”

FAS-10TBS Torx T3, T4, T5, T6, T7 2”


FAS-10ASBS

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Bits & Fastener Tools
Power Bits

1/4” Hex Drive Power Bits

Phillips Power Bits Socket Head Power Bits (Standard) Socket Head Power Bits (Metric)

Point 2” Length 3” Length 4” Length 6” Length Point 2” Length 3-1/2” Length 6” Length Point 2” Length 6” Length
Size Part # Part # Part # Part # Size Part # Part #r Part # Size Part # Part #

00 77018 77021 - 77024 1/16” 77230 - 79671 1.27mm 77010 -

0 03360 77022 79926 73440 5/64” 77231 - 79357 1.5mm 79272 -

1 73337 73341 79927 73345 3/32” 73211 79822 79358 2.0mm 79273 81955

2 77019 73342 79928 73346 7/64” 73212 79823 79359 2.5mm 79274 -

3 73339 73343 79929 73347 1/8” 73213 79824 79360 3.0mm 79275 -

9/64 73214 79825 79361 4.0mm 79276 81946

5/32” 73215 79826 79362 5.0mm 79277 75002

11/64” 75001 - - 6.0mm 79278 75003

3/16” 73216 79827 79363 7.0mm 35688 81947

13/64” 81957 - - 8.0mm 79279 81948

7/32” 73217 79828 79364 9.0mm 35689 81949

1/4” 73218 79829 79365 10.0mm 79280 81950

Torx Power Bits TORX Security Power Bits TORX Plus Power Bits
Slotted Power Bits

Point 2” Length 3” Length 6” Length Point 2” Length 3-1/2” Length Point 2” Length 3-1/2” Length Point 2” Length 6” Length
Size Part # Part # Part # Size Part # Part # Size Part # Part # Size Part # Part #
T3 80086 - - T6 80747 80748 T8 80637 80645 0-1 86039 77069
T4 87528 - 81012 T7 77070 80749 T10 80638 80646 1-2 77046 77050
T5 32504 81010 81011 T8 73251 80750 T15 80639 80647 3-4 73505 35034
T6 32505 77058 77059 T9 73252 80751 T20 80640 80648 4-5 73506 35035
T7 32502 32302 32602 T10 73253 80752 T25 80641 80649 5-6 86256 86225
T8 32202 32303 32603 T15 73254 80753 T27 80642 80650 6-8 73350 35036
T9 32203 32304 32604 T20 73255 80754 T30 80643 80651 8 - 10 73351 35037
T10 73220 32305 32605 T25 73256 80756 10 - 12 73352 35038
T15 73221 32306 32606 T27 73257 80757 12 - 14 73520 35039
T20 73222 32307 32607 T30 73258 80758

T25 73223 32308 32608

1/4” Hex Drive Insert Bits


Power Bits

Socket Head Power Bits Socket Head Power Bits


(Metric) (Standard) Slotted Power Bits
Phillips Insert Bits Torx Power Bits

Point 1” Length Point 1” Length Point 1” Length Point 1” Length Point 1” Length
Size Part # Size Part # Size Part # Size Part # Size Part #

00 77011 T3 80085 1.5mm 79846 1/16” 77006 0-1 86038

0 77012 T4 87527 2.0mm 79847 5/64” 79246 2-3 35041

1 88226 T5 81206 2.5mm 79848 3/32” 79246 4-5 73500

2 73333 T6 77057 3.0mm 79849 1/8” 79249 6-8 73501

3 73334 T7 32402 4.0mm 79850 9/64 79250 8 - 10 73502

T8 32210 5.0mm 79851 5/32” 79251

T9 32211 6.0mm 79852 3/16” 79252

T10 32212 7.0mm 79853 7/32” 79253

T15 50338 8.0mm 79854 1/4” 79254

9.0mm 81956

10.0mm 79855

38 www.FlexibleAssembly.com (800) 696-7614


What is torque?
Common Torque Abbreviations
• A twisting or wrenching effect, or moment, exerted by a force acting at a Foot Pounds – ft. lbs.
distance on a body, equal to the force multiplied by the perpendicular Inch Pounds – in. lbs.
distance between the line of action of the force, and the center of Inch Ounces – in. ozs.
rotation at which it is exerted. Newton Meter – Nm
• A force, which tends to produce rotation. The measurement of torque is Centi-Newton Meter – cNm
based on the fundamental law of the lever. Meter Kilogram – Mkg
Easy-to-use Torque
Conversion Table
Types of Joints To Convert To Convert Multiply
From To By
Free Running-Slam (Hard Drive) In Oz In Lb 0.0625
-Resistance low at start
and during rundown but In Lb In Oz 16
peaks suddenly as bolt
head seats.
Screw Torque Guide In Lb Ft Lb 0.08333

Compressing Gaskets (Soft Draw) Torquing values for screws are offered as In Lb CmKg 1.1519
-Turning resistance
a guide. Tests were conducted on dry, or
gradually increases as In Lb mKg 0.011519
squeeze progresses to near dry, product. Fastener tension is held
final turn. at a factor somewhat less than yield point. In Lb Nm 0.113
Maximum Torque for Screws
Self-Tapping Screws In Lb dNm 1.13
-Initial resistance high Screw Torque Value Torque Value
through tapping travel,
Size In Lb Nm Ft Lb In Lb 12
easing off until sudden
(B) or gradual (A) Ft Lb MKg 0.1382
2-56 2.2 .25
Sheet Metal Screws 2-64 2.7 .31 Ft Lb Nm 1.356
-Starting torque builds
until penetration made,
3-48 3.5 .40 dNm In Lb 0.885
then resistance slacks
off until head seats.
3-56 4.0 .45 dNm Nm 0.10

Wood Screws 4-40 4.7 .53 Nm dNm 10


-Low resistance at start
builds gradually through 4-48 5.9 .67 Nm CmKg 10.2
entire rundown until
head seats.
5-40 6.9 .78 Nm mKg 0.102

5-44 8.5 .96 Nm In Lb 8.85

6-32 8.7 .98 Nm Ft Lb 0.7376

6-40 10.9 1.23 CmKg In Lb 0.8681

8-32 17.8 2.01 CmKg Nm 0.09807

8-36 19.8 2.24 mKg In Lb 86.81

10-24 20.8 2.35 mKg Ft Lb 7.236

10-32 29.7 3.36 mKg Nm 9.807

1/4 -20 65.0 7.35

1/4-28 90.0 10.20

15/16-18 129.0 14.60

15/16-24 139.0 15.70

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FAS-CAT08-1

Contact Information
Phone Us Toll Free (800) 696-7614
International (619) 287-7000
Fax Us Toll Free (866) 587-9793
Internet www.FlexibleAssembly.com FAS-CAT08-1

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