238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 6.

6 KV SWITCHGEAR

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2.0 Data Sheet

Page 1 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 6.6 KV SWITCHGEAR

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Data Sheet for 6.6 KV Switchgear (52-HT-0921) Part - 1

1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2.0 2.1 2.2 2.3 2.4 2.5 2.6 Site Conditions Maximum Ambient Temperature Minimum Ambient temperature Design Temp. Relative Humidity Rainfall Altitude above MSL Location Atmosphere Operating Conditions Voltage Frequency No. of phases System fault level System earthing Auxiliary supply AC DC 3.0 Electrical data 240 V 6%, 1-Phase 50 Hz. 220 V + 10%, -15% 6.6 KV 6% 50 Hz 3% 3 40 KA Resistance earthed 46.6 Deg. C -0.7 Deg. C 45 Deg. C 88 % ( Nominal) , 95 % (Maximum) 750 mm ( Maximum annual) 218 mm ( Maximum 24 hrs) +238 M (MSL) Panipat Dusty, tropical and corrosive as generally found in hydrocarbon industry

Page 2 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 3.1 3.2 3.3 6.6 KV SWITCHGEAR Busbar current rating (inside panel at design temp.) 1 sec short circuit withstand capacity a) System breaking capacity b) % D.C Component 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 System making capacity Type of C.B Duty cycle of breaker Suitability for capacitor switching Surge suppressor for motor feeder Provision for Earthing switch / truck Miscellaneous Interface with ECS Incoming power entry Cable entry Separate bolted removable gland plate for cable termination Cable glands and lugs for cable termination Painting/ paint shade

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3000A 40 KA 40 KA As per IEC 2.55 times system breaking capacity Vacuum O-3 min-CO-3 min-CO Yes Yes Required

Required Cable/ Bus duct Bottom Required Not Included Epoxy based/ shade RAL 7032.

Part-2
(To be filled by Vendor) A Switchboards

Page 3 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 1 2 3 4 5 Make Type designation Degree of protection Max overall weight of C.B panel Overall dimensions of C.B panel Width Depth Height 6 Overall dimensions of dummy/ adaptor panel of each type Width Depth Height 7 Overall weight and dimensions of largest shipping section Weight Width Depth Height Overall dimensions of each switchboard including 8 Width Depth Height 9 Recommended clearances for the switchboard Front Page 4 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda. all dummy/ adaptor/ rear extension panels 6.6 KV SWITCHGEAR

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DOC. NO. Siemens 8BK IP4X 750-1000 Kg

800 mm /1000 mm 2750 mm max 2700 mm

800 mm 1750 mm 2700 mm

1800 Kg 1800 mm 2750 mm max 2700 mm

32600 mm 2750 max 2700 mm

1300 mm

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL Rear Above 10 11 Shock loading on foundation Max size/no of cables that can be terminated inside the panel a) Without rear extension panel b) With rear extension panel c) Size of rear extension panel 12 Clearance in air Phase to phase (min) Phase to earth (min) 13 14 14.1 14.2 15 16 17 18 19 Busbar current rating at design ambient temp Busbar size Horizontal main busbar size ( No. of flats x size of each flat) Vertical dropper size ( No. of flats x size of each flat) Horizontal main busbar/ vertical busbar material Insulating material ( Bus bar supports etc) Earth busbar size Earth busbar material a) 1 min. power frequency withstand voltage (rms) b) Over voltage factor for PTs 20 a) Impulse withstand voltage (peak) Page 5 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda. 6.6 KV SWITCHGEAR

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DOC. NO. 800 mm 800 mm 2500 kg/Panel 1C x800 / 3C x 300 2 Run / Phase 4 Runs /6 Runs / 8 Runs - Per Phase 400/800/1000 mm Sufficient to withstand 1 min. pf and Impulse voltage in line with IS/IEC 3000A

3x160x10 Cu 4 x 100 x10 Cu Copper & aluminium as per BOM SIGB 10N /1000 10x40 mm2 Copper 20 KV 1.9 for 30 sec 60 KV

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 6.6 KV SWITCHGEAR B) Wave shape of impulse voltage 21 22 23 1 sec short circuit withstand capacity Peak dynamic withstand capacity Safety features a) Heat shrinkable sleeves, rated to withstand the system line to line voltage for one minute, provided on busbar. b) Removable FRP shrouds for all busbar joints and tap-off connections provided.

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DOC. NO. 1.2/50 micro-sec. 40 KA 110 KA

Yes

Yes No (As per vendor Philosophy, we allow

c) Arc propagation barrier in busbar compartment provided.

to travel the arc through the B/B chamber to reduce damage in panel.)

d) Breaker service, test and draw-out position provided. e) Distinct overall lockable door for breaker compartment provided. f) Automatic safety shutter provided. g) Independent pressure release flaps provided for all HV compartments. h) Wire mesh for all louvered openings provided. 24 24.1 24.2 24.3 24.4 Circuit Breaker Type Make Type designation Circuit breaker mounting in panel. Page 6 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

Yes Yes Yes Yes Yes

VCB Siemens 3 AH Truck mounted

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 24.5 24.6 24.7 24.8 24.9 6.6 KV SWITCHGEAR No. of poles/phase Current rating (in free air) Current rating inside the panel at specified design temperature Short time rating (1 sec) a) Symmetrical breaking capacity b) % DC component 24.10 24.11 24.12 24.13 24.14 24.15 24.16 24.17 24.18 24.19 24.20 24.21 24.22 24.23 24.24 24.25 24.25.1 24.25.2 Peak making current 1 min dry withstand voltage (Power frequency) Duty cycle Total opening time Total closing time Power required for opening Power required for closing Power required for spring charging motor Breaker is trip free Provision of manual spring charging provided Mechanical trip PB provided Mechanical ON/OFF indicator provided Operation counter provided Time taken for spring charging No. of aux. Contacts and their current ratings Interrupter Make Pressure switch for monitoring of SF6 gas pressure provided Page 7 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

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DOC. NO. 3 3150 A /1250 A Suitable to application 40 KA 40 KA 32% 100 KA 28 KV 0-0.3 sec-co-15 sec-co <80 m sec <80 m sec 190 W/VA 190 W/VA 770/900 W/VA Yes Yes Yes yes Yes <= 15 sec 11 NO + 11 NC

Siemens Not applicable

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 24.25.3 24.26 24.27 24.28 6.6 KV SWITCHGEAR Re-filling arrangement for SF6 gas Surge Supressor Derating required for capacitor switching Earthing system

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DOC. NO. Not applicable Raychem / Equivalent As per Specification Separate earthing carriage

Data Sheet for 6.6 KV Switchgear (52-HT-0922) Part - 1

1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2.0 Site Conditions Maximum Ambient Temperature Minimum Ambient temperature Design Temp. Relative Humidity Rainfall Altitude above MSL Location Atmosphere Operating Conditions Page 8 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda. 46.6 Deg. C -0.7 Deg. C 45 Deg. C 88 % ( Nominal) , 95 % (Maximum) 750 mm ( Maximum annual) 218 mm ( Maximum 24 hrs) +238 M (MSL) Panipat Dusty, tropical and corrosive as generally found in hydrocarbon industry

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 2.1 2.2 2.3 2.4 2.5 2.6 Voltage Frequency No. of phases System fault level System earthing Auxiliary supply AC DC 3.0 3.1 3.2 3.3 Electrical data Busbar current rating (inside panel at design temp.) 1 sec short circuit withstand capacity a) System breaking capacity b) % D.C Component 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 System making capacity Type of C.B Duty cycle of breaker Suitability for capacitor switching Surge suppressor for motor feeder Provision for Earthing switch / truck Miscellaneous Interface with ECS Incoming power entry Cable entry Separate bolted removable gland plate for cable termination 1250A 40 KA 40 KA 6.6 KV SWITCHGEAR

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DOC. NO. 6.6 KV 6% 50 Hz 3% 3 40 KA Resistance earthed 240 V 6%, 1-Phase 50 Hz. 220 V + 10%, -15%

As per IEC 2.55 times system breaking capacity Vacuum O-3 min-CO-3 min-CO Yes Yes Required

Required Cable/ Bus duct Bottom Required

Page 9 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 4.5 4.6 6.6 KV SWITCHGEAR Cable glands and lugs for cable termination Painting/ paint shade

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DOC. NO. Required Epoxy based/ shade RAL 7032.

Part-2
(To be filled by Vendor) A Switchboards 1 2 3 4 5 Make Type designation Degree of protection Max overall weight of C.B panel Overall dimensions of C.B panel Width Depth Height 6 Overall dimensions of dummy/ adaptor panel of each type Width Depth Height 7 Overall weight and dimensions of largest shipping section Weight Page 10 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda. 1800 Kg 800 mm 1750 mm max 2700 mm 800 mm 2750 mm max 2700 mm Siemens 8BK IP4X 750 Kg

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL Width Depth Height Overall dimensions of each switchboard including 8 Width Depth Height 9 Recommended clearances for the switchboard Front Rear Above 10 11 Shock loading on foundation Max size/no of cables that can be terminated inside the panel a) Without rear extension panel b) With rear extension panel c) Size of rear extension panel 12 Clearance in air Phase to phase (min) Phase to earth (min) 13 14 Busbar current rating at design ambient temp Busbar size all dummy/ adaptor/ rear extension panels 6.6 KV SWITCHGEAR

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DOC. NO. 1600 mm 2750 mm max 2700 mm

16000 2750 max 2700

1300 mm 800 mm 800 mm 2500 Kg/Panel 1C x800 / 3C x 300 2 Run / Phase 4 Runs /6 Runs / 8 Runs - Per Phase 400/800/1000 mm Sufficient to withstand 1 min. pf and Impulse voltage in line with IS/IEC 1250A

Page 11 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 6.6 KV SWITCHGEAR Horizontal main busbar size ( No. of flats x size of each flat) Vertical dropper size ( No. of flats x size of each flat) Horizontal main busbar/ vertical busbar material Insulating material ( Bus bar supports etc) Earth busbar size Earth busbar material a) 1 min. power frequency withstand voltage (rms) b) Over voltage factor for PTs 20 a) Impulse withstand voltage (peak) B) Wave shape of impulse voltage 21 22 23 1 sec short circuit withstand capacity Peak dynamic withstand capacity Safety features a) Heat shrinkable sleeves, rated to withstand the system line to line voltage for one minute, provided on busbar. b) Removable FRP shrouds for all busbar joints and tap-off connections provided.

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14.1 14.2 15 16 17 18 19

1x120x10 Al 1 x80 x10 Al Copper & aluminium as per BOM SIGB 10N /1000 10x40 mm2 Copper 28 KV 1.9 for 30 sec 75 KV 1.2/50 micro sec. 40 KA 110 KA

Yes

Yes No (As per Siemens Philosophy, we allow

c) Arc propagation barrier in busbar compartment provided.

to travel the arc through the B/B chamber to reduce damage in panel.)

d) Breaker service, test and draw-out position provided. Page 12 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

Yes

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 6.6 KV SWITCHGEAR e) Distinct overall lockable door for breaker compartment provided. f) Automatic safety shutter provided. g) Independent pressure release flaps provided for all HV compartments. h) Wire mesh for all louvered openings provided. 24 24.1 24.2 24.3 24.4 24.5 24.6 24.7 24.8 24.9 Circuit Breaker Type Make Type designation Circuit breaker mounting in panel. No. of poles/phase Current rating (in free air) Current rating inside the panel at specified design temperature Short time rating (1 sec) a) Symmetrical breaking capacity b) % DC component 24.10 24.11 24.12 24.13 24.14 24.15 24.16 24.17 24.18 Peak making current 1 min dry withstand voltage (Power frequency) Duty cycle Total opening time Total closing time Power required for opening Power required for closing Power required for spring charging motor Breaker is trip free Page 13 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

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DOC. NO. Yes Yes Yes Yes

VCB Siemens 3 AH Truck mounted 3 1250 A Suitable to application 40 KA 40 KA 32% 100 KA 28 KV 0-0.3 sec-co-15 sec-co <80 m sec <80 m sec 190 W/VA 190 W/VA 770/900 W/VA Yes

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 24.19 24.20 24.21 24.22 24.23 24.24 24.25 24.25.1 24.25.2 24.25.3 24.26 24.27 6.6 KV SWITCHGEAR Provision of manual spring charging provided Mechanical trip PB provided Mechanical ON/OFF indicator provided Operation counter provided Time taken for spring charging No. of aux. Contacts and their current ratings Interrupter Make Pressure switch for monitoring of SF6 gas pressure provided Re-filling arrangement for SF6 gas Surge Supressor Earthing system

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DOC. NO. Yes Yes yes Yes <= 15 sec 11 NO + 11 NC

Siemens Not applicable Not applicable Raychem / Equivalent Separate earthing carriage

Data Sheet for 6.6 KV Switchgear (52-HT-0923) Part - 1

1.0 1.1 1.2 Site Conditions Maximum Ambient Temperature Minimum Ambient temperature 46.6 Deg. C -0.7 Deg. C Page 14 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 1.3 1.4 1.5 1.6 1.7 1.8 2.0 2.1 2.2 2.3 2.4 2.5 2.6 6.6 KV SWITCHGEAR Design Temp. Relative Humidity Rainfall Altitude above MSL Location Atmosphere Operating Conditions Voltage Frequency No. of phases System fault level System earthing Auxiliary supply AC DC 3.0 3.1 3.2 3.3 Electrical data Busbar current rating (inside panel at design temp.) 1 sec short circuit withstand capacity a) System breaking capacity b) % D.C Component 3.4 3.5 System making capacity Type of C.B 630A 40 KA 40 KA

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DOC. NO. 45 Deg. C 88 % ( Nominal) , 95 % (Maximum) 750 mm ( Maximum annual) 218 mm ( Maximum 24 hrs) +238 M (MSL) Panipat Dusty, tropical and corrosive as generally found in hydrocarbon industry 6.6 KV 6% 50 Hz 3% 3 40 KA Resistance earthed 240 V 6%, 1-Phase 50 Hz. 220 V + 10%, -15%

As per IEC 2.55 times system breaking capacity Vacuum Page 15 of 22

Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 3.6 3.7 3.8 4.0 4.1 4.2 4.3 4.4 4.5 4.6 6.6 KV SWITCHGEAR Duty cycle of breaker Suitability for capacitor switching Surge suppressor for motor feeder Miscellaneous Interface with ECS Incoming power entry Cable entry Separate bolted removable gland plate for cable termination Cable glands and lugs for cable termination Painting/ paint shade

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DOC. NO. O-3 min-CO-3 min-CO Yes Yes

Required Cable/ Bus duct Bottom Required Required Epoxy based/ shade RAL 7032.

Part-2
(To be filled by Vendor) A Switchboards 1 2 3 4 5 Make Type designation Degree of protection Max overall weight of C.B panel Overall dimensions of C.B panel Width Page 16 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda. 800 mm Siemens 8BK IP4X 750 Kg

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL Depth Height 6 Overall dimensions of dummy/ adaptor panel of each type Width Depth Height 7 Overall weight and dimensions of largest shipping section Weight Width Depth Height Overall dimensions of each switchboard including 8 Width Depth Height 9 Recommended clearances for the switchboard Front Rear Above 10 11 Shock loading on foundation Max size/no of cables that can be terminated inside the panel a) Without rear extension panel Page 17 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda. all dummy/ adaptor/ rear extension panels 6.6 KV SWITCHGEAR

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DOC. NO. 2750 mm max 2700 mm

800 mm 1750 mm max 2700 mm

1800 Kg 1800 mm 2750 mm max 2700 mm

19200 mm 2750 max 2700

1300 mm 800 mm 800 mm 2500 Kg/Panel 1C x800 / 3C x 300 2 Run / Phase

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 6.6 KV SWITCHGEAR b) With rear extension panel c) Size of rear extension panel 12 Clearance in air Phase to phase (min) Phase to earth (min) 13 14 14.1 14.2 15 16 17 18 19 Busbar current rating at design ambient temp Busbar size Horizontal main busbar size ( No. of flats x size of each flat) Vertical dropper size ( No. of flats x size of each flat) Horizontal main busbar/ vertical busbar material Insulating material ( Bus bar supports etc) Earth busbar size Earth busbar material a) 1 min. power frequency withstand voltage (rms) b) Over voltage factor for PTs 20 a) Impulse withstand voltage (peak) B) Wave shape of impulse voltage 21 22 23 1 sec short circuit withstand capacity Peak dynamic withstand capacity Safety features a) Heat shrinkable sleeves, rated to withstand the system line to line voltage for one minute, Page 18 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

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DOC. NO. 4 Runs /6 Runs / 8 Runs - Per Phase 400/800/1000 mm Sufficient to withstand 1 min. pf and Impulse voltage in line with IS/IEC 630A

1x100x10 Al 1x80x10 Al Copper & aluminium as per BOM SIGB 10N /1000 10x40 mm2 Copper 28 KV 1.9 for 30 sec 75 KV 1.2/50 micro-sec. 40 KA 110 KA Yes

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 6.6 KV SWITCHGEAR provided on busbar. b) Removable FRP shrouds for all busbar joints and tap-off connections provided.

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DOC. NO.

Yes No (As per Siemens Philosophy, we allow

c) Arc propagation barrier in busbar compartment provided.

to travel the arc through the B/B chamber to reduce damage in panel.)

d) Breaker service, test and draw-out position provided. e) Distinct overall lockable door for breaker compartment provided. f) Automatic safety shutter provided. g) Independent pressure release flaps provided for all HV compartments. h) Wire mesh for all louvered openings provided. i) Suitable interlocks to prevent faulty operation as per Cl 4.1.7 of standard spec 6-51-01 provided. 24 24.1 24.2 24.3 24.4 24.5 24.6 24.7 Circuit Breaker Type Make Type designation Circuit breaker mounting in panel. No. of poles/phase Current rating (in free air) Current rating inside the panel at specified design temperature Page 19 of 22 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

Yes Yes Yes Yes Yes Refer deviation enclosed with the offer.

VCB Siemens 3 AH Truck mounted 3 1250 A Suitable to application

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 24.8 24.9 6.6 KV SWITCHGEAR Short time rating (1 sec) a) Symmetrical breaking capacity b) % DC component 24.10 24.11 24.12 24.13 24.14 24.15 24.16 24.17 24.18 24.19 24.20 24.21 24.22 24.23 24.24 24.25 24.25.1 24.25.2 24.25.3 24.26 24.27 Peak making current 1 min dry withstand voltage (Power frequency) Duty cycle Total opening time Total closing time Power required for opening Power required for closing Power required for spring charging motor Breaker is trip free Provision of manual spring charging provided Mechanical trip PB provided Mechanical ON/OFF indicator provided Operation counter provided Time taken for spring charging No. of aux. Contacts and their current ratings Interrupter Make Pressure switch for monitoring of SF6 gas pressure provided Re-filling arrangement for SF6 gas Surge Supressor Earthing system

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DOC. NO. 40 KA 40 KA 32% 100 KA 28 KV 0-0.3 sec-co-15 sec-co <80 m sec <80 m sec 190 W/VA 190 W/VA 770/900 W/VA Yes Yes Yes yes Yes <= 15 sec 11 NO + 11 NC

Siemens Not applicable Not applicable Raychem / Equivalent Separate earthing carriage Page 20 of 22

Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.

238.5 MW CAPTIVE POWER PLANT PANIPAT NAPHTHA CRACKER PROJECT PLANT OPERATION MANUAL IOCL 6.6 KV SWITCHGEAR

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DOC. NO.

Page 21 of 21 Prepared by: Larsen & Toubro Limited, EPC Power, Baroda.